suppliers of equipment to the hazardous area...

Suppliers of Equipment to theHazardous Area Industry

Your Hazardous Area Solutions Company

T: 01925 852745E: [email protected]

www.cablesystems.co.uk

About UsCable Systems Limited was formed in 1982 by Ron Rigby who had been in the electricalindustry for many years and was able to offer sound technical advice on all of the company’s products. After a period of growth, the company was taken over by his son,Jonathan Rigby, in 1992 and 3 years later the company acquired JK Electrical to offer awider range of industrial products to our existing and future customers.

Initially the company dealt primarily with the stocking of industrial products but now thestock profile has grown to include mainly hazardous area products. Geographically, thecompany is ideally situated being within one mile of the M62 and M6 motorways, thus enabling the company to compliment its stock profile with a first class delivery servicewhich is required and demanded by the electrical trade. The company’s personnel havebeen in the electrical industry for many years and are able to offer sound technical adviceon the products we stock.

The nature of Cable Systems’ products and customers meant that to ensure continued successful development it would be necessary to obtain third party recognition of the company’s Quality Management Systems which it did in January 1991.

Today the growth and progress continues to put Cable Systems at the forefront, as a keysupplier to the industrial and hazardous industry.

Cable Systems are authorised stockists, distributors and - modifiers. This enables the company to service key parts of industry in the following sectors:

Your Hazardous Area Solutions Company

2 Cable Systems Ltd - Your Hazardous Area Solutions Company

HAZARDOUS AREA MOTION SENSOR

• Oil and Gas• Nuclear• Pharmaceutical• Mining• Water Industry• Power• Shipping• Industrial• Chemical

CSL/V1/01/13

Electrical Products and Lighting• Cable Accessories

Cable Glands, Adaptors & Reducers, Stopping Plugs, Cable Joints, Terminations, Cable Penetration Barriers (Transit Systems), Cleats, Marking Systems, Trunking, Ferrules, Ties & Banding, Cable Tiles & other consumablesgenerally supplied from stock.

• Lighting for Hazardous Area, Marine and Safe Area UseFluorescent Fittings, Battery Back Up Fittings, Flood Lights, Pendant Type, Bulkhead Fittings, Hi & Lo Bay Units. We also supply Hand Held Torches and Lamps.

• Control Stations & IsolatorsModified in our workshops for expedience.

• Plugs & SocketsProviding Electrical Energy where it's most needed.

• Audible Warning Units & BeaconsWarning Signals.

• Distribution Boards & Control Panels (inc )Custom Built Explosion Proof DistributionBoards and Control Panels.

• Flexible Conduit & Accessories (inc )Full range of Flexible Conduits which are suited to not just liquid tight applications, but also the most demanding environments.

• & Industrial Enclosures/ Marshalling Boxes/Junction BoxesModified in our workshops this enables us to offer fast deliveries on GRP, Painted Steel, Stainless Steel and Aluminium products. We fit a wide range of terminals and add threaded cable entries.

• Connect/Disconnect ProductsFor use in three main areas which include: Instrumentation, Control and Power.

• Motion Sensor ControlThis is a new product to the market to enable Lighting and Instrumentation to be controlled by motion/movement in Zoned Areas.

3T: 01925 852745 E: [email protected] W: www.cablesystems.co.uk

Eaton Cooper Crouse Hinds CEAGThousands of Products, Hundreds of Solutions,One Cooper!

Today Cooper Crouse-Hinds CEAG, part of the Eaton group of companieshas grown into a diversified worldwide provider of electrical products thatperform reliably and safely in harsh and hazardous environments. Theirleadership in product innovation, engineering, manufacturing, distributionand technical support has become the benchmark for entire industries.

Key Products in Stock or Assembled at Cable Systems under Manufacturers licence:

• Portable Ex-Lamps• Ex-Fluorescent Light Fittings• Ex-Emergency and Signal

Luminaires• Ex-Ceiling, Pendant Lights and

Floodlights• Ex-Audio/Visual-Signalling

Equipment• Electrical Connectivity• Ex-Junction- and Terminal

Enclosures



• Ex-Cable Glands• Ex-Control Units and Control

Stations• Ex-Safety and Main Current

Switches• Ex-Control and Distribution

Systems

LED LightingSolutionsEfficient LED technology for theharshest environments.

• Leading the way in LED technology for hazardous area lighting

• Cooper Crouse-Hinds offers a broad portfolio of LED luminaires for any hazardous or industrial applications

• Robust construction ensures highest safety and reliability suitable for application indoors/outdoors for the harshest environments

• Perfectly combining safety, reliability and energy efficiency


Eaton CooperCrouse-Hinds (Enclosure Division)Hazardous Area & Industrial Enclosure Manufacturer.

Hazardous Areas enclosure manufacturer, Cooper Crouse-Hinds (UK) Limitedis located in Sheerness, Kent and is a member of the Cooper Crouse-Hindsgroup of companies, the HQ being located in Syracuse, New York State USA,who in turn are a division of Cooper Industries, Houston, USA.

Cooper Crouse-Hinds (UK) Limited is apremier manufacturer of high quality fabricated metallic enclosures and junctionboxes configured to meet the requirementsof the most demanding hazardous area and industrial environmental applications.


• N-TB Stainless Steel & Painted Mild Steel Exe Enclosures

• S-TB Stainless Steel & Painted Mild Steel Exe Enclosures

• E-TB Stainless Steel & Painted Mild Steel Exe Enclosures

• Kestrel PKE GRP Glass Reinforced Polyester Exe enclosures

• HVB – High Voltage Termination Enclosures

• QBX Painted Mild Steel Enclosures


EATON Cooper MEDCWhen there’s an alarm, you HAVE to be able tosee it or hear it!

Designers and manufacturers of alarm, signal, control and notificationequipment since 1975, Cooper MEDC has developed a range of productsspecifically designed for harsh environmental conditions and where there isa risk of explosion due to the presence of flammable atmospheres bothonshore and offshore.

The extensive range of manual call points,visual, audible alarms and loudspeakershas been developed in close collaborationwith our customers to deliver the bestcombination of performance and safety.Through its global presence, technicalsales force and engineering experts,Cooper MEDC meets the demandingstandards of a multitude of industries.


• Ex Manual Alarm Call Points • Ex Status Lights• Ex Beacon/Strobes• Ex Sounders/Horns• Ex Combination Units• Ex Speakers• Ex Detectors, Control & Distribution• Heavy Duty Industrial & Marine Products


EATON CooperRaxton Making Hazardous Environments Work

Raxton Limited have been manufacturers of Electrical Thread Adaptors, Reducers, Stopping Plugs and accessories since 1976. Today Raxton remaincommitted to products designed to solve the fundamental difficulties whichexist due to the variety of thread forms currently in use within the electrical industry. Problems caused by dissimilar threads can occur in both hazardousand industrial environments.

Key Products which are stocked andsupported by Cable Systems:

• Ex – Adaptors / Reducers• Stopping Plugs• Breather Drains• Right Angle Adaptors • Swivel Adaptors• Male to Male & Female to Female Adaptors• Insulated Adaptors • Compound Stopper Box / Adaptor and

Unions• Threaded Earth Plates • Nylon Cable Glands• Cable Gland Accessories


EXHEAT Hazardous Area Process Heat & Control Solutions

EXHEAT is a globally renowned designer and manufacturer of electric processheating and control systems. Their experience in the design of electric heatersfor use in Hazardous Area locations is second to none. They have a completerange of custom-engineered process and immersion heaters, together withtheir standard product portfolio which incorporates immersion heaters, roomheaters and thermostats. All available with IECEx, ATEX and CSA certification.


• Air Heaters• Line Heaters• Immersion Heater• Thermostats/Transmitter Enclosures• Water Heaters• Process Heaters• Air Duct Heaters• Control Systems


Ex-Mo The New Hazardous Area Motion Sensor exclusively available fromCable Systems Ltd.

Welcome to the ground-breaking Ex-Mo, it is a microwave motion sensorusing the original pioneering Doppler technology that has been designed andcertified to operate within Hazardous Area environments. Ex-Mo offers Atexand IECEX, IP66 Zone 1 and Zone 21 certification for Gas and Dust areas.

Ex-Mo helps save on unnecessary powerconsumption from lighting and other switching devices. Ex-Mo can be used tocontrol site lighting so that lighting is onlyswitched on when people are present andoff when they are not, therefore saving electricity by reducing your energy bills and reducing your Carbon Footprint.


• Ex-Mo Hazardous Area Motion Sensor Unit

• 360 Degree Mounting Bracket• Ex Remote Controller for the Ex-Mo Unit

HAZARDOUS AREA MOTION SENSOR


Hawke InternationalFor Harsh and Hazardous Locations – A Hubbell Company.

Hawke International is recognised as a world leader in the developmentand manufacture of Cable Glands for hazardous areas. However theirproduct portfolio also includes a complete range of Exe GRP Enclosures,Exe Stainless Steel Enclosures, Ex Connectors, Adaptors and Reducersand Transformer Breathers.


• Ex and Industrial Cable Glands for Global Connection Solutions

• Atex/IECEx Group 1 Mining Cable Glands

• Ex and Industrial Adaptors/Reducers and Cable Gland Accessories

• Ex Enclosures in Stainless Steel and GRP

• Exd Stainless Steel and Nickel Plated Brass Connectors, InstrumEx,ControlEx and PowerEx

• Transformer Breathers – A vapour removal system for use with Transformers or similar equipment


HTS - Hawke Transit SystemHTS are a manufacturer of Cable and Pipe Modular Sealing Systems.

The company has over 30 years’ experience in product development,system design, supply and installation and has supplied major projects ina variety of industries around the world. The Hawke Transit System (HTS)was first developed over 30 years ago to meet the harsh and hazardousdemands of the North Sea Oil Industry.

As a fire barrier it is a means to maintain theintegrity of a firewall, bulkhead or deck throughwhich cables, pipes and other services pass.It will also seal against and exhibit resistanceto: Water, Gas, Smoke, Vermin, Radiation,Chemicals, Explosion, Ultra Violet Light, EMCand exhibits Noise attenuation properties.


• Civil Frames• Marine Frames• Round Frames• Tolerant Insert Blocks• Filler Blocks• Compression Systems• Stayplates & Accessories


Hubbell GAI-Tronics Communication you can depend on.

GAI-Tronics design and manufacture rugged communications equipment and solutions in the UK for demanding environments worldwide. Our telephones and systems work, and last, in environments where regular products wouldn’t.


• Telephones • Help Points• VoIP• Monitoring Solutions• Accessories• Intercom Systems• Public Address Systems• Paging Systems


Kopex – Ex Conduit Systems & Accessories forHazardous Area Applications. A Thomas & BettsCompany.

Founded in Slough in 1947, Kopex International has been at the leading edgeof electrical conduit systems for over 50 years.

Thomas and Betts through its DTS andKopex-EX brands manufacture and supplyelectrical equipment for use in the hazardousarea markets including:

• Conduit systems for Exe and Exd• Lighting for Exe and Exd• Flood Lights• Junction/Instrumentation Boxes• Control Boxes• Accessories

These products can be used over a wide variety of industries including:

• Mining• Oil and Gas (Onshore & Offshore)• Pharmaceutical• Food and Beverage• These industries are all bound by global

or national legislation including approvals ATEX, UL, IECEx, GOST and CSA


• Non-Metallic Nylon Conduit System• Liquid Tight Flexible Metallic Conduit

and Glands• Explosion-Proof Flexible Couplings• Thread Convertors & Stopping Plugs


PrysmianComponents From gland to fixings, connectors and jointsthey’ve got it covered!

Prysmian Components offers a comprehensive range of power cable accessories for industrial, LV and MV applications (including on and offshoreOil, Gas and Petrochemical applications).


• Ex and Industrial Cable Glands (available in kits)

• Cleats & Cable Fixings• Cable Connectors & Tooling• Cable Joints & Terminations• Separable Connectors• Pressline Emergency Stop System


Victor Lighting Making Hazardous Environments Work – A Hubbell Company.

Victor Lighting manufacturers a unique range of luminaires specifically designed for hazardous area lighting for use in high risk areas where potentially explosive gases and dusts may exist. Our distinctive lighting solutions are characterised by low maintenance design and high levels ofingress protection, suitable for the most harsh and challenging environmentson the planet. Our range of lighting products includes those with certificationin accordance with International (IECEx), European (ATEX), Russian (GOST),Chinese (GB) and Canadian (CSA) standards.


• Zone 1, Zone 2 and Industrial Fluorescent Fittings

• Zone 1, Zone 2 and Industrial Floodlights• Zone 1 and Zone 21 Wellglass Units• Zone 2 and Industrial Pendent Light

Fittings• Zone 1 and Zone 21 Heli Deck Light

Fittings• Zone 1, Zone 2 and Industrial Bulkhead

Light Fittings


Weidmüller Partner in Industrial Connectivity.

Weidmüller is the leading manufacturer of components for electrical connection technology. They develop, produce and sell a wide spectrum ofproducts from terminals blocks through connectors to relay sockets and I/O sockets for every type of application.


• Ex and Industrial Enclosures (Klippon & TBMH)

• Ex and Industrial Terminals and Terminal Marking Systems

• Electronic Power Supplies• Functional Electronics• Tools


Custom Assembly FacilityExe Increased SafetyTerminal EnclosuresCable Systems offer a fast track solution forsupply of Exe Certified Enclosures. Withmany years experience we provide an in-house assembly service with unrivalledcompetence, expertise, quality and serviceto customer specifications. With an extensive stock holding of enclosures in various materials and finishes, from marketleading manufacturers such as CooperCrouse Hinds, Weidmuller & Hawke International.

Cable Systems workshop facilities can supply complete assembled junction boxes to your drawings / specification afterperforming the following operations:

• Drilling / Milling entries• Tapping / Clearance holes• Fitting terminals• Supplying suitable cable

glands & accessories

With pre-assembly services to meet yourneeds. We have a knowledgeable & experienced sales team that can assist youwith your requirements. Whether it is a custom rail assembly or a completed enclosure, Cable Systems has the expertiseto deliver.


Wiring Looms/CableHarnessesCable Systems can manufacture wiringlooms / cable harnesses to suit a wide rangeof applications & industries, some of whichinclude Oil & Gas, Pharmaceutical andPower Generation.

Based in Warrington we provide a completemanufacturing solution including:• Cable Design• Wiring Loom Design• Cable Assemblies• Cable Harnesses• Crimp Technology

Ex Distribution Boards & Ex Control StationsCable Systems are approved assemblers ofCEAG Ex Control Stations & in partnershipwith CEAG can supply custom assembledGHG619 distribution boards.

The explosion-protected CEAG control stations & distribution boards are certified for hazardous areas of Zone 1, 2, 21 and 22.The enclosures consist of impact-resistantthermoplastic, glass-fibre-reinforced polyesteror electro-polished stainless steel.

Assemblies available typically include:• Lighting Distribution Boards with MCB's• Heating Distribution Boards with

MCB/RCD's

Cable Systems provide explosion-protectedcontrol stations and distribution boardswhich can be used in accordance with theEuropean standard EN 60079-7 - 'Exe' in hazardous areas of Zone 1, 2, 21 and 22.

With assembly services to meet your needs.We have a knowledgeable & experiencedsales team that can assist you with your requirements. Whether it is a custom ExControl Station or Ex Distribution Board,Cable Systems has the expertise to deliver.


suppliers of equipment to the hazardous area...

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