supplier partnership (lc-06)

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    TOTAL QUALITY MANAGEMENT

    Supplier Partnership

    Lecture 6INSTRUCTOR: A NADEEM SHAREEF

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    Total Quality Management( HU4006) 2

    Learning Objectives

    Introduction

    Principles of Customer/SupplierRelations

    Partnering

    Sourcing

    Supplier Selection

    Supplier Certification

    Supplier Rating

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    Total Quality Management( HU4006) 3

    Learning Objectives

    Relationship Development.

    Inspection

    TrainingTeam approach

    Recognition

    TQM Exemplary Organisation

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    Total Quality Management( HU4006) 4

    Introduction 1/4

    An organisation spends a substantial

    portion every sales earned on the

    purchase of raw materials, components

    and services. This is as much as 60%

    of the cost of product/service consist of

    purchased goods.

    Supplier quality can substantially affect

    the overall cost of product or service.

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    Introduction 3/4

    Customers and suppliers should

    have the same goal i.e. to satisfy

    the need of end user. The betterthe suppliers quality, the better

    the suppliers long term position,

    because the customer will havebetter quality.

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    Introduction 4/4

    Since both the customer and the

    supplier have limited resources,

    they must work together aspartners to maximise their return

    on investment.

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    Total Quality Management( HU4006) 8

    Principles of Customer/Supplier

    Relations 1/4

    Dr. K Ishikawa has suggested ten

    principles to ensure quality products

    and services and eliminateunsatisfactory conditions between

    the customer and the supplier;

    1. Both the customer and supplierare fully responsible for the

    control of quality.

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    Principles of Customer/Supplier

    Relations 2/4

    2. The customer is responsible for

    providing the supplier with clear and

    sufficient requirements so that the

    supplier can know precisely what to

    produce.

    3. Both the customer and the supplier should

    enter into a nonadversarial contract with

    respect to quality, quantity, price, delivery

    method and terms of payments.

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    Principles of Customer/Supplier

    Relations 3/4

    4. Both the customer and the suppliershould decide the method to evaluate

    the quality of product or service to the

    satisfaction of both parties.

    5. Both the customer and the supplier

    should establish in a contract the

    method by which they can reach anamicable settlement of any disputes

    that may arise.

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    Total Quality Management( HU4006) 12

    Partnering 1/5

    Partnering is a long term commitmentbetween two or more organisations for

    the purposes of achieving specific

    business goals and objectives bymaximising the effectiveness of each

    participants resources.

    This relationship should be based upontrust, dedication to common goals and

    objectives.

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    Total Quality Management( HU4006) 13

    Partnering 2/5

    Partnering is a multifaceted relationshiprequiring constant nurturing to achieve

    continuous improvement and maximum

    benefit.

    There are three key elements to a

    partnering relationship; Long Term Commitment.

    Trust

    Shared Vision.

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    Partnering 3/5

    Long Term Commitment. Long term commitment provides the needed

    environment for both parties to work toward

    continuous improvement. There must be totalorganisational involvement from CEO to the

    workers.

    Each party contributes its unique strength to

    the processes. When these strengths are not

    sufficient, investment in new equipment,

    system or personnel are required.

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    Partnering 4/5

    Trust. Mutual trust forms the basis for a strong

    working relationship.

    It should be viewed as a business paradigmshift and begins with the purchase contractthat is nonadversarial.

    Open and frequent communication avoidsmisdirection and disputes whilestrengthening the relationship.

    Both parties becomes mutually motivatedwhen WIN-WIN solution are sought.

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    Partnering 5/5

    Shared Vision:

    Each of the partnering organisations mustunderstand the need to satisfy the finalcustomer.

    Shared goals and objectives ensure acommon direction and must be aligned witheach partys mission.

    Employees of both parties should think and

    act for their common good. Each partner must understand the other

    partners business so that equitable decisionsare made.

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    Sourcing 1/4

    Sourcing refers to a number of

    procurement practices, aimed at

    finding, evaluating and engagingsuppliers of goods and services.

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    Total Quality Management( HU4006) 18

    Sourcing 2/4

    There are three types of sourcing;

    Asole source of supply implies thatthe organisation in forced to use

    only one supplier. This is due tofactors such as patents, technicalspecifications, raw material location,

    only one organisation producingitem. Whether the supplier is willingto work to satisfy the end user.

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    Sourcing 3/4

    Multiple sourcing is the use of

    two or more suppliers for one

    item. Usually three suppliers areselected and their portion of the

    business is a function of their

    performance in term of price,quality and delivery.

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    Sourcing 4/4

    Single sourcing is a planned decisionby the organisation to select onesupplier for an item when several

    sources are available. It results inlarge and long term contacts and apartnering relationship, with

    guaranteed future volume, thesupplier can direct its resources toimprove processes.

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    Total Quality Management( HU4006) 21

    Supplier Selection 1/3

    Choosing the right supplier involvesmuch more than scanning a series ofprice lists. Your choice will depend on

    a wide range of factors such as valuefor money, quality, reliability andservice. How you weigh up the

    importance of these different factorswill be based on your businesspriorities and strategy.

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    Supplier Selection 2/3

    Once the decision has been made tooutsource, then the supplier must beselected.

    Following are ten conditions for selectionand evaluation of suppliers.

    The supplier understands and appreciate themanagement philosophy of the organisation.

    The supplier maintains high technicalstandards and has the capacity of dealing withfuture technological innovations.

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    Supplier Selection 3/3

    The supplier can provide those rawmaterials and parts required by thepurchaser and those supplied meet the

    quality specifications.The supplier has the capability to

    produce the amount of productionneeded or can attain that capacity.

    The supplier has an effective qualitysystem and improvement programmesuch as ISO?QS 9000.

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    Supplier Certification 1/3

    After supplier selection and approval,

    the next step is the certification

    process, which starts after the

    supplier begins shipment of product.

    Criteria;

    The organisation and supplier shall have

    agreed upon specifications that are

    mutually developed, justifiable and not

    ambiguous.

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    Supplier Certification 2/3

    The supplier shall have no productrelated lot rejection for a significantperiod of time, e.g. One year.

    The supplier shall have a fullydocumented quality system. ISO 9000is an excellent model to built a system

    even if registration is not the goal.The supplier shall have successfully

    passed an on-site system evaluation.

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    Supplier Certification 3/3

    The supplier must conduct inspections

    and tests.

    Occasionally it may be necessary todecertify a supplier as a result of a

    major problem. It is suggested that a

    supplier is allowed one failure beforede-certification.

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    Supplier Rating 1/3

    The Supplier Rating System (SRS) is

    a critical component of our overall

    Supplier Relationship Management

    strategy as more and more

    companies rely on their suppliers to

    provide an ever-increasing portion of

    the value delivered to customers.

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    Supplier Rating 3/3

    .Supplier Performance

    Level

    Supplier Rating Level

    Exceptional 98% to 100%

    Very Good 95% to 97%

    Satisfactory 90% to 94%

    Marginal 80% to 89%Unsatisfactory

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    Relationship Development 1/4

    In all the previous slides of

    Partnering, Supplier Selection,

    Customer/Supplier relationship and

    periodic rating contribute to the

    establishment of relationship.

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    Relationship Development 2/4

    Additional topics of;

    Inspection is to eliminate, substantiallyreduce or automate the inspection

    activity.Training: in small organisations many

    senior managers have no expertise inquality or ability to train the work force,

    so must start training process for theenhancement and better understandingof partnership.

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    Relationship Development 3/4

    Team Approach:Customer/Supplier teams areestablished in a number of areas,e.g. production design, processdesign and the quality system. It isa good idea to involve suppliers

    when the team is first assembledrather than at the end of itsactivities.

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    Relationship Development 4/4

    Recognition: creating incentives forsuppliers is a way to ensure that they remain

    committed to a quality improvement strategy.

    I

    ncentives may be in the form of a preferredsupplier category with its rewards;

    It is usually as publication of outstanding

    contributions in the Organisations

    newsletter.A letter of recommendation that can be

    posted on the TQM bulletin board, etc.

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    TQM Exemplary Organisation (must

    be read by all students)

    Questions

    ?