supplemental restraint system – srs airbag srs airbag

RS01Y–22

–SUPPLEMENTAL RESTRAINT SYSTEM SRS AIRBAGRS–1

2146Author: Date:

SRS AIRBAGPRECAUTIONNOTICE: The CAMRY is equipped with SRS, which comprises a driver airbag, front passenger airbag,

and side airbag. Failure to carry out service operations in the correct sequence could causethe SRS to unexpectedly deploy during servicing, possibly leading to a serious accident. Fur-ther, if a mistake is made in servicing the SRS, it is possible that the SRS may fail to operatewhen required. Before performing servicing (including removal or installation of parts, inspec-tion or replacement), be sure to read the following items carefully, then follow the correct proce-dures described in the repair manual.

Malfunction sym ptoms of the SRS are difficult to confirm, so the DTCs become the most impor-tant source of information when troubleshooting. When troubleshooting the SRS, always in-spect the DTCs before disconnecting the battery.

Even in cases of a minor collision where the SRS does not deploy, the steering wheel pad, frontpassenger airbag assembly, side airbag assembly (TMC made and TMMK made), airbag sensorassembly, front airbag sensor and side airbag sensor assembly should be inspected.(See page RS–16, RS–29, RS–41, RS–54, RS–60, RS–65 and RS–70)

Never use SRS parts from another vehicle. When replacing parts, replace them with new parts. Never disassemble and repair the steering wheel pad, front passenger airbag assembly, side

airbag assembly, airbag sensor assembly, front airbag sensor or side airbag sensor assemblyin order to reuse it.

If the steering wheel pad, front passenger airbag assembly, side airbag assembly, airbag sen-sor assembly, front airbag sensor or side air bag sensor assembly has been dropped, or if thereare cracks, dents or other defects in the case, bracket or connector, replace them with newones.

Use a volt/ohmmeter with high impedance (10 k Ω/V minimum) for troubleshooting the system’selectrical circuits.

Information labels are attached to the periphery of the SRS components. Follow the instruc-tions on the notices.

After work on the SRS is completed, perform the SRS warning light check (See page DI–626). If the vehicle is equipped with a mobile communication system, refer to the precaution in the

IN section.CAUTION: Work must be started 90 seconds after the ignition switch is turned to the ”LOCK” position and

the negative (–) terminal cable is disconnected from the battery.(The SRS is equipped with a back–up power source so that if work is started within 90 secondsfrom disconnecting the negative (–) terminal cable of the battery, the SRS may be deployed.)

When the negative (–) terminal cable is disconnected from the battery, the memory of the clockand audio system will be canceled. So before starting work, make a record of the contents mem-orized in the audio memory system. When work is finished, reset the audio systems as theywere before and adjust the clock. To avoid erasing the memory in each memory system, neveruse a back– up power supply from outside the vehicle.

Before repairs, remove the airbag sensor if shocks are likely to be applied to the sensor duringrepairs.

Do not expose the steering wheel pad, front passenger airbag assembly, side airbag assembly,airbag sensor assembly, front airbag sensor or side airbag sensor assembly directly to hot airor flames.

RS0ET–01

W03512

R09725Spiral Cable

W03511

H01347

H02610

RS–2–SUPPLEMENTAL RESTRAINT SYSTEM SRS AIRBAG

2147Author: Date:

OPERATION1. STEERING WHEEL PAD (with AIRBAG)The inflater and bag of the SRS are stored in the steering wheelpad and cannot be disassembled. The inflater contains a squib,igniter charge, gas generant, etc., and inflates the bag wheninstructed by the airbag sensor assembly.

2. SPIRAL CABLE (in COMBINATION SWITCH)A spiral cable is used as an electrical joint from the vehicle bodyside to the steering wheel.

3. FRONT PASSENGER AIRBAG ASSEMBLYThe inflater and bag of the SRS are stored in the front passen-ger airbag assembly and cannot be disassembled. The inflatercontains a squib, igniter charge and gas generant, etc., and in-flates the bag when instructed by the airbag sensor assembly.

4. SIDE AIRBAG ASSEMBLYThe inflater and bag of the SRS side airbag are stored in theside airbag assembly and cannot be disassembled. The inflatercontains a squib, igniter charge and gas generant, etc., and in-flates the bag when instructed by the side airbag sensor assem-bly.

5. SEAT BELT PRETENSIONERThe seat belt pretensioner system is a component of the frontseat outer belt. The pretensioner contains a squib, gas gener-ant, wire, piston, etc., and operates in the event of a frontal colli-sion.

H02309

H02266

H08235

H03284


2148Author: Date:

6. SRS WARNING LIGHTThe SRS warning light is located on the combination meter. Itgoes on to alert the driver of trouble in the system when a mal-function is detected in the airbag sensor assembly self–diagno-sis. In normal operation conditions when the ignition switch isturned to the ACC or ON position, the light goes on for about 6seconds and then goes off.

7. AIRBAG SENSOR ASSEMBLYThe airbag sensor assembly is mounted on the floor inside thelower center finish panel. The airbag sensor assembly consistsof an airbag sensor, safing sensor, diagnosis circuit, ignitioncontrol and drive circuit, etc. It receives signals from the airbagsensor and judges whether the SRS must be activated or not.

8. FRONT AIRBAG SENSORA front airbag sensor is mounted inside each of the side mem-bers. The sensor unit is a mechanical type. When the sensordetects deceleration force above a predetermined limit, contactis made in the sensor, sending a signal to the airbag sensor as-sembly. The sensor cannot be disassembled.

9. SIDE AIRBAG SENSOR ASSEMBLYThe side airbag sensor assembly is mounted in the LH and RHcenter pillars. The side airbag sensor assembly consists of a lat-eral deceleration sensor, safing sensor and diagnosis circuit,etc. It receives signals to the airbag sensor assembly to judgefrom the side airbag sensors whether the SRS side airbag mustbe activated or not.

H08316

Side Airbag Assembly (LH)(Squib)

Side Airbag Sensor (LH)

Side Airbag Sensor (RH)

Side Airbag Assembly (RH)(Squib)

Seat BeltPretensioner (RH)

Airbag SensorAssembly

Front Passenger Airbag Assembly (Squib)

Spiral Cable

No.1 J/B

2

3

7

8

10

11 12

13

1

4

5

6

9

Steering WheelPad (Squib)

Front Airbag Sensor (RH)

Front Airbag Sensor (LH)

Seat BeltPretensioner (LH)

14

15

16


2149Author: Date:

10. TMC made:SRS CONNECTORS

No. Item Application

(1) Terminal Twin–Lock Mechanism Connectors 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16

(2) Airbag Activation Prevention Mechanism Connectors 1, 2, 3, 4, 5, 7, 8, 9, 15, 16

(3) Electrical Connection Check Mechanism Connectors 1, 2, 3

(4) Connector Twin–Lock Mechanism Connectors 5, 6, 7

H08247

Airbag SensorAssembly

2

3

1

Side Airbag Assembly (RH)(Squib)

Seat BeltPretensioner (RH)

Side Airbag Sensor (RH)

Front Passenger AirbagAssembly (Squib)

Spiral CableSteering WheelPad (Squib)

No.1 J / B

Side Airbag Sensor (LH)

Side Airbag Assembly (LH)(Squib)

4

5

6

7

14

9

10

11 12

13

8

15Seat BeltPretensioner (LH)

1617

18




2150Author: Date:

11. TMMK made:SRS CONNECTORS

No. Item Application

(1) Terminal Twin–Lock MechanismConnectors 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16,

17, 18

(2) Airbag Activation Prevention Mechanism Connectors 1, 2, 3, 4, 5, 7, 8, 9, 15, 16, 17, 18

(3) Electrical Connection Check Mechanism Connectors 1, 2, 3

(4) Connector Twin–Lock Mechanism Connectors 5, 6, 7

Z05953

Spacer

Housing

Female Male

R10587

When Connector is Connected When Connector is Disconnected

Short Spring PlateHousing

Housing

Terminal

Connectors Short Spring Plate

Squib

Closed Circuit

Squib

Short Spring Plate ON

Contacting Male Terminal

Short Spring Plate


2151Author: Date:

(a) All connectors in the SRS are colored in yellow to distin-guish them from other connectors. Connectors havingspecial functions and specifically designed for the SRSare used in the locations shown on the previous page toensure high reliability. These connectors use durablegold–plated terminals.

(1) Terminal twin–lock mechanismEach connector has a two–piece component con-sisting of a housing and a spacer. This design en-ables the terminal to be locked securely by two lock-ing devices (the retainer and the lance) to preventterminals from coming out.

(2) Airbag activation prevention mechanismEach connector contains a short spring plate. Whenthe connector is disconnected, the short springplate automatically connects positive (+) terminaland negative (–) terminal of the squib.

R12076Airbag Sensor Assembly

DisconnectionDetectionPin

SRSWarningLight

H01315

Terminal for Diagnosis

Disconnection Detection Pin

Half Connection Complete Connection

Terminal forDiagnosis


2152Author: Date:

HINT:The type of connector is shown in the diagram on the previouspage.

(3) Electrical connection check mechanismThis mechanism electrically checks that connectorsare connected correctly and completely. The electri-cal connection check mechanism is designed sothat the disconnection detection pin connects withthe diagnosis terminals when the connector hous-ing lock is locked.

HINT:The connectors shown in this illustration are connectors, ”1”, ”2”and ”3” in step 10 and 11.

AB0089

Secondary Lock

Primary Lock Lock Lock

Primary Lock Incomplete(Secondary Lock Prevented)

Primary Lock Complete(Secondary Lock Permitted)

Twin–Lock Completed

Z14034

Fig.1

Fig.2

Power Source

SafingSensor

Squibs

DecelerationSensor


2153Author: Date:

(4) Connector twin–lock mechanismWith this mechanism connectors (male and femaleconnectors) are locked by 2 locking devices to in-crease the connection reliability. If the primary lockis incomplete, ribs interfere and prevent the sec-ondary lock.

(b) When the vehicle is involved in a frontal collision in thehatched area (Fig. 1) and the shock is larger than the pre-determined level, the SRS is activated automatically. Asafing sensor is designed to go on at a smaller decelera-tion rate than the airbag sensor. As illustrated in Fig. 2,ignition is caused when current flows to the squib, whichhappens when a safing sensor and the deceleration sen-sor go on simultaneously. When a deceleration force actson the sensors, 2 squibs in the driver airbag and front pas-senger airbag ignite and generate gas. The gas discharg-ing into the driver airbag and front passenger airbag rap-idly increases the pressure inside the bags, breakingopen the steering wheel pad and instrument panel door.Bag inflation then ends, and the bags deflate as the gasis discharged through discharge holes at the bag’s rear orside.

H01581

Outer

H01582

Lock of connector is released

Disconnection is completed

H01583

Outer Outer


2154Author: Date:

12. DISCONNECTION OF FRONT AIRBAG SENSOR ANDSIDE AIRBAG SENSOR CONNECTOR

(a) While holding both flank sides of the outer, slide the outerto the direction shown by an arrow.

(b) Lock of the connectors is released, then disconnect theconnectors.

HINT:Make sure to hold both flank sides of the outer. If holding the topand bottom sides, it will obstruct disconnection.

13. CONNECTION OF FRONT AIRBAG SENSOR ANDSIDE AIRBAG SENSOR CONNECTOR

(a) Align the male connector (of the side of sensor) and fe-male connector in the same direction as shown in the il-lustration and fit in them without rubbing.

(b) As they are fitted in, the outer slides rearward. Press it un-til the outer returns to its original position again.

If fitting stops half way, connectors will separate.(c) Make sure to insert until they are locked. After fitting in,

pull them slightly to check that they are locked. (Whenlocked, make sure that the outer returns to its originalposition and sound at the time of fitting in can be heard.)

HINT: Do not fit in while holding the outer. When fitting in, the outer slides. Do not touch it.

H01584

Slider


Slider


2155Author: Date:

14. DISCONNECTION OF SIDE AIRBAG CONNECTOR(a) Place a finger on the slider.(b) Slide the slider to release lock.(c) Disconnect the connector.

H01585

Slider Slider


2156Author: Date:

15. CONNECTION OF SIDE AIRBAG CONNECTOR(a) Align a lock part of male connector and a slider of female

connector in the same direction as shown in the illustra-tion, fit in them without rubbing.

(b) Make sure to insert until they are locked. After fitting in pullthem slightly to check that they are locked. (When locked,make sure that the outer returns to its original position andsound at the time of fitting in can be heard.)

HINT: As the slider slides, do not touch it. Be careful not to deform the release board. If the release

board is deformed, replace it with a new one.

H01586

Slider


Slider


2157Author: Date:

16. DISCONNECTION OF CONNECTORS FOR FRONTPASSENGER AIRBAG ASSEMBLY

(a) Place a finger on the slider.(b) Slide the slider to release lock.(c) Disconnect the connector.

H01587

Slider Slider


2158Author: Date:

17. CONNECTION OF CONNECTORS FOR FRONT PAS-SENGER AIRBAG ASSEMBLY

(a) Align a lock part of male connector and a slider of femaleconnector in the same direction as shown in the illustra-tion, fit in them without rubbing.

(b) Make sure to insert until they are locked. After fitting in pullthem slightly to check that they are locked. (When locked,make sure that the outer returns to its original position andsound at the time of fitting in can be heard.)

HINT: As the slider slides, do not touch it. Be careful not to deform the release board. If the release

board is deformed, replace it with a new one.

RS00Y–20

H03294

Column Upper Cover

Spiral Cable Steering Wheel

Steering Wheel Pad

Column Lower Cover

N·m (kgf·cm, ft·lbf) : Specified torque

7.1 (72, 63 in.·lbf)

35 (360, 26)

Steering Wheel LowerNo.2 Cover

Steering Wheel LowerNo.2 Cover

Torx Screw

RS–14–SUPPLEMENTAL RESTRAINT SYSTEM STEERING WHEEL PAD AND SPIRAL CABLE

2159Author: Date:

STEERING WHEEL PAD AND SPIRAL CABLECOMPONENTS

RS00Z–14

–SUPPLEMENTAL RESTRAINT SYSTEM STEERING WHEEL PAD AND SPIRAL CABLERS–15

2160Author: Date:

REMOVALHINT:For step 1 to 4, refer to page SR–11.1. REMOVE STEERING WHEEL PAD2. REMOVE STEERING WHEEL3. REMOVE UPPER AND LOWER COLUMN COVERS4. REMOVE SPIRAL CABLE

RS010–19

W03512

W03513

W03521

Horn ButtonContact Plate


2161Author: Date:

INSPECTION1. VEHICLE NOT INVOLVED IN COLLISION(a) Do a diagnostic system check.

(See page DI–626)(b) Do a visual check which includes the following items with

the steering wheel pad (with airbag) installed in the ve-hicle.Check cuts, minute cracks or marked discoloration on thesteering wheel pad top surface and in the grooved por-tion.

2. VEHICLE INVOLVED IN COLLISION AND AIRBAG ISNOT DEPLOYED

(a) Do a diagnostic system check.(See page DI–626)

(b) Do a visual check which includes the following items withthe steering wheel pad (with airbag) removed from the ve-hicle. Check cuts, minute cracks or marked discoloration

on the steering wheel pad top surface and in thegrooved portion.

Check cuts and cracks in wire harnesses, and chip-ping in connectors.

Check the deformation of the horn button contactplate on the steering wheel.

HINT: If the horn button contact plate of the steering wheel is de-

formed, never repair it. Always replace the steering wheelassembly with a new one.

W03651


2162Author: Date:

There should be no interference between the steeringwheel pad and steering wheel, and the clearance shouldbe uniform all the way around when the new steeringwheel pad is installed on the steering wheel.

CAUTION:For removal and installation of the steering wheel pad, seepage SR–11 and SR–16, and be sure to follow the correctprocedure.

3. VEHICLE INVOLVED IN COLLISION AND AIRBAG ISDEPLOYED


(b) Do a visual check which includes the following items withthe steering wheel pad (with airbag) removed from the ve-hicle. Check the deformation on the horn button contact

plate of the steering wheel. Check the damage on the spiral cable connector

and wire harness.HINT: If the horn button contact plate of the steering wheel is de-

formed, never repair it. Always replace the steering wheelassembly with a new one.

There should be no interference between the steeringwheel pad and steering wheel, and the clearance shouldbe uniform all the way around when the new steeringwheel pad is installed on the steering wheel.

RS011–19

AB0152

SST


2163Author: Date:

DISPOSALHINT:When scrapping vehicle equipped with an SRS or disposing ofa steering wheel pad (with airbag), always first deploy the air-bag in accordance with the procedure described below. If anyabnormality occurs with the airbag deployment, contact theSERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC.When disposing of a steering wheel pad with an airbagdeployed in a collision, follow the same procedure given in step1–(d) in ”DISPOSAL”.CAUTION: Never dispose of a steering wheel pad which has an

undeployed airbag. The airbag produces a sizeable exploding sound

when it deploys, so perform the operation out–of–doors and where it will not create a nuisance tonearby residents.

When deploying the airbag, always use the specifiedSST (SRS Airbag Deployment Tool). Perform the op-eration in a place away from electrical noise.SST 09082–00700

When deploying an airbag, perform the operation atleast 10 m (33 ft) away from the steering wheel pad.

The steering wheel pad is very hot when the airbag isdeployed, so leave it alone for at least 30 minutes af-ter deployment.

Use gloves and safety glasses when handling a steer-ing wheel pad with the deployed airbag.

Always wash your hands with water after completingthe operation.

Do not apply water, etc. to a steering wheel pad withthe deployed airbag.

AB0158

SST

Battery

AB0152

SST

AB0158

SST

Battery

H01580

SST

W03515


2164Author: Date:

1. AIRBAG DEPLOYMENT WHEN SCRAPPING VE-HICLE

HINT:Have a battery ready as the power source to deploy the airbag.

(a) Check functioning of the SST.CAUTION:When deploying the airbag, always use the specified SST:SRS Airbag Deployment Tool.

SST 09082–00700

(1) Connect the SST to the battery.Connect the red clip of the SST to the battery posi-tive (+) terminal and the black clip to the battery neg-ative (–) terminal.

HINT:Do not connect the yellow connector which will be connectedwith the supplemental restraint system.

(2) Check functioning of the SST.Press the SST activation switch, and check that theLED of the SST activation switch lights up.

CAUTION:If the LED lights up when the activation switch is not beingpressed, SST malfunction is probable, so definitely do notuse the SST.

(b) Install the SST.CAUTION:Check that there is no looseness in the steering wheel andsteering wheel pad.

(1) Remove the steering column lower cover.Remove the 3 screws and steering column lowercover as shown in the illustration.

(2) Disconnect the airbag connector of the spiral cable.

W03508SST

R13455

10 m (33 ft) or more

R06753


2165Author: Date:

(3) Connect the SST connector to the airbag connectorof the spiral cable.

SST 09082–00700

(4) Move the SST at least 10 m (33 ft) away from thefront of the vehicle.

(5) Close all the doors and windows of the vehicle.NOTICE:Take care not to damage the SST wire harness.

(6) Connect the SST red clip to the battery positive (+)terminal and the black clip to the negative (–) termi-nal.

(c) Deploy the airbag.(1) Confirm that no one is inside the vehicle or within 10

m (33 ft) area around the vehicle.(2) Press the SST activation switch and deploy the air-

bag.HINT:The airbag deploys simultaneously as the LED of the SST ac-tivation switch lights up.(d) Dispose of steering wheel pad (with airbag).CAUTION: The steering wheel pad is very hot when the airbag is

deployed, so leave it alone for at least 30 minutes af-ter deployment.

Use gloves and safety glasses when handling a steer-ing wheel pad with the deployed airbag.


Do not apply water, etc. to a steering wheel pad withthe deployed airbag.(1) When scrapping a vehicle, deploy the airbag and

scrap the vehicle with the steering wheel pad stillinstalled.

(2) When moving a vehicle for scrapping which has asteering wheel pad with deployed airbag, usegloves and safety glasses.

W03520

Inflacter Cover

Connector

AB0163

Wire HarnessDiameter

Stripped Wire Harness Section

H06693

LM


2166Author: Date:

2. DEPLOYMENT WHEN DISPOSING OF STEERINGWHEEL PAD ONLY

NOTICE: When disposing of the steering wheel pad (with air-

bag) only, never use the customers vehicle to deploythe airbag.

Be sure to follow the procedure given below when de-ploying the airbag.

HINT:Have a battery ready as the power source to deploy the airbag.(a) Remove the steering wheel pad.

(See page SR–11)CAUTION:When storing the steering wheel pad, keep the upper sur-face of the pad facing upward.(b) Remove the steering wheel pad connector.

Remove the connector on the rear surface of the steeringwheel pad from the bracket.

(c) Using a service–purpose wire harness, tie down thesteering wheel pad to the disc wheel.Wire harness: Stripped wire harness section1.25 mm2 or more (0.0019 in 2. or more).

CAUTION:If a wire harness which is too thin or some other thing isused to tie down the steering wheel pad, it may be snappedby the shock when the airbag is deployed. This is highlydangerous. Always use a wire harness for vehicle usewhich is at least 1.25 mm 2 (0.0019 in2).HINT:To calculate the square of the stripped wire harness section:

Square = 3.14 x (Diameter) 2 divided by 4

(1) Install the 2 bolts with washers in the 2 bolt holes inthe steering wheel pad.

Bolt:L: 35.0 mm (1.387 in.)M: 6.0 mm (0.236 in.)Pitch: 1.0 mm (0.039 in.)

NOTICE: Tighten the bolts by hand until the bolts become diffi-

cult to turn. Do not tighten the bolts too much.

H06694

2 Times or more

H06695

AB0158

SST

Battery


2167Author: Date:

(2) Using 3 wire harnesses, wind the wire harness atleast 2 times each around the bolts installed on theleft and right sides of the steering wheel pad.

CAUTION: Tightly wind the wire harness around the bolts so that

there is no slack. If there is slack in the wire harness, the steering wheel

pad may come loose due to the shock when the air-bag is deployed. This is highly dangerous.

(3) Face the upper surface of the steering wheel padupward. Separately tie the left and right sides of thesteering wheel pad to the disc wheel through thehub nut holes. Position the steering wheel pad con-nector so that it hangs downward through a hubhole in the disc wheel.

CAUTION: Make sure that the wire harness is tight. It is very dan-

gerous when looseness in the wire harness results inthe steering wheel pad coming free through the shockfrom the airbag deploying.

Always tie down the steering wheel pad with the padside facing upward. It is very dangerous if the steer-ing wheel pad is tied down with the metal surface fac-ing upward as the wire harness will be cut by theshock from the airbag deploying and the steeringwheel pad will be thrown into the air.

NOTICE:The disc wheel will be marked by airbag deployment, sowhen disposing of the airbag use a redundant disc wheel.(d) Check functioning of the SST. (See step 1–(a))

SST 09082–00700

H06696

SST

H00401Weight

x

y

y

R04211

Inner Diam.

Tires(3 or More)

Width


2168Author: Date:

(e) Install the SST.CAUTION:Place the disc wheel on the level ground.

(1) Connect the connector of SST to the steering wheelpad connector.

SST 09082–00700NOTICE:To avoid damaging the SST connector and wire harness,do not lock the secondary lock of the twin lock. Also, se-cure some slack for the SST wire harness inside the discwheel.

(2) Move the SST to at least 10 m (33 ft) away from thesteering wheel pad tied down on the disc wheel.

(f) Cover the steering wheel pad with a cardboard box ortires. Covering method using a cardboard box:

Cover the steering wheel pad with the cardboardbox and weight the cardboard box down in 4 placeswith at least 190 N (20 kg, 44 lb).

Size of cardboard box:Must exceed the following dimensions:x= 460 mm (18.11 in.)When dimension of the cardboard box exceeds the di-ameter of the disc wheel with tire to which the steer-ing wheel pad is tiedx= 460 mm (18.11 in.) + width of tirey= 650 mm (25.59 in.)

NOTICE:If a cardboard box smaller than the specified size is used,the cardboard box will be broken by the shock from the air-bag deployment.

Covering method using tires:Place at least 3 tires without disc wheel on top of thedisc wheel with tire to which the steering wheel padis tied.

Tire size: Must exceed the following dimensions–Width: 185 mm (7.87 in.)Inner diameter: 360 mm (14.17 in.)

R13763


AB0166


2169Author: Date:

CAUTION:Do not use tires with disc wheels.NOTICE:The tires may be marked by the airbag deployment, so usethe redundant tires.

(g) Deploy the airbag.(1) Connect the SST red clip to the battery positive (+)

terminal and the black clip to the battery negative(–) terminal.

(2) Check that no one is within 10 m (33 ft) area aroundthe disc wheel which the steering wheel pad is tiedto.

(3) Press the SST activation switch and deploy the air-bag.

HINT:The airbag deploys simultaneously as the LED of the SST ac-tivation switch lights up.

(h) Dispose of the steering wheel pad (with airbag).CAUTION: The steering wheel pad is very hot when the airbag is

deployed, so leave it alone for at least 30 minutes af-ter deployment.

Use gloves and safety glasses when handling a steer-ing wheel pad with deployed airbag.


Do not apply water, etc. to a steering wheel pad withdeployed airbag.(1) Remove the steering wheel pad from the disc

wheel.(2) Place the steering wheel pad in a vinyl bag, tie the

end tightly and dispose of it in the same way as oth-er general parts disposal.

RS012–19


2170Author: Date:

REPLACEMENTREPLACEMENT REQUIREMENTSIn the following cases, replace the steering wheel pad, steering wheel or spiral cable.

Case Replacing part

If the airbag has been deployed. Steering wheel pad

If the steering wheel pad has been found to be faulty in troubleshooting. Steering wheel pad

If the spiral cable has been found to be faulty in troubleshooting. Spiral cable

If the steering wheel pad has been found to be faulty during checking items.

(See page RS–16)Steering wheel pad

If the steering wheel has been found to be faulty during checking items.

(See page RS–16)Steering wheel

If the spiral cable has been found to be faulty during checking items.

(See page RS–16)Spiral cable

If the steering wheel pad has been dropped. Steering wheel pad

CAUTION:For removal and installation of the steering wheel pad, see page SR–11 and SR–16. Be sure to followthe correct procedure.

RS013–15


2171Author: Date:

INSTALLATIONHINT:For step 1 to 4, refer to page SR–16.1. INSTALL SPIRAL CABLE2. INSTALL UPPER AND LOWER COLUMN COVERS3. INSTALL STEERING WHEEL4. INSTALL STEERING WHEEL PAD

RS014–21

H08321

Front PassengerAirbag Assembly

20 (205, 15)


Glove Compartment Door Finish Plate

Glove Compartment Box

Cowl Side Trim RH

Front Door Scuff Plate RH

–SUPPLEMENTAL RESTRAINT SYSTEM FRONT PASSENGER AIRBAG ASSEMBLYRS–27

2172Author: Date:

FRONT PASSENGER AIRBAG ASSEMBLYCOMPONENTS

RS02P–03

H03287

W03509

RS–28–SUPPLEMENTAL RESTRAINT SYSTEM FRONT PASSENGER AIRBAG ASSEMBLY

2173Author: Date:

REMOVALNOTICE: If the wiring connector of the SRS is disconnected

and the ignition switch is in ON or ACC position, DTCswill be recorded.

Never use the airbag parts from another vehicle.When replacing parts, replace them with new parts.

HINT:For step 2 to 4, refer to page BO–75.

1. DISCONNECT AIRBAG CONNECTOR(a) Remove the glove compartment door finish plate inside

the glove compartment box.NOTICE:When handling the airbag connector, take care not to dam-age the airbag wire harness.(b) Pull up the connector.(c) Disconnect the front passenger airbag connector.2. REMOVE FRONT DOOR SCUFF PLATE3. REMOVE COWL SIDE TRIM4. REMOVE GLOVE COMPARTMENT BOX5. REMOVE FRONT PASSENGER AIRBAG ASSEMBLY

Remove the 2 bolts, 4 nuts and front passenger airbag assem-bly.CAUTION: Do not store the front passenger airbag assembly

with the airbag deployment side facing downward. Never disassemble the front passenger airbag as-

sembly.

RS02Q–03

W03511

W03517

W03510

W03511


2174Author: Date:

INSPECTION1. VEHICLE NOT INVOLVED IN COLLISION(a) Do a diagnostic system check.


the front passenger airbag assembly installed in the ve-hicle.Check cuts, minute cracks or marked discoloration on thefront passenger airbag assembly and instrument panel.



(b) Do a visual check which includes the following items withthe front passenger airbag assembly removed from thevehicle. Check cuts, minute cracks or marked discoloration

on the front passenger airbag assembly. Check cuts and cracks in wire harnesses, and for

chipping in connectors. Check the deformation or cracks on the instrument

panel and instrument panel reinforcement.

HINT: If the instrument panel or instrument panel reinforcement

is deformed or cracked, never repair it. Always replace itwith a new one.

There should be no interference between the instrumentpanel and the front passenger airbag assembly.

CAUTION:For removal and installation of the front passenger airbagassembly, see page RS–28 and RS–38, and be sure to fol-low the correct procedure.


2175Author: Date:

3. VEHICLE INVOLVED IN COLLISION AND AIRBAG ISDEPLOYED


(b) Do a visual check which includes the following items withthe front passenger airbag assembly removed from thevehicle. Check the deformation or cracks on the instrument

panel and instrument panel reinforcement. Check the damage on the connector and wire har-

ness.HINT:If the instrument panel or instrument panel reinforcement is de-formed or cracked, never repair it. Always replace it with a newone.

RS05F–02

AB0152

SST


2176Author: Date:

DISPOSALHINT:When scrapping vehicle equipped with an SRS or disposing ofa front passenger airbag assembly, always first deploy the air-bag in accordance with the procedure described below. If anyabnormality occurs with the airbag deployment, contact theSERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC.When disposing of a front passenger airbag assembly with anairbag deployed in a collision, follow the same procedure givenin step 1–(e) in ”DISPOSAL”.CAUTION: Never dispose of a front passenger airbag assembly

which has an undeployed airbag. The airbag produces a sizeable exploding sound

when it deploys, so perform the operation out–of–doors and where it will not create a nuisance tonearby residents.

When deploying the airbag, always use the specifiedSST (SRS Airbag Deployment Tool). Perform the op-eration in a place away from electrical noise.SST 09082–00700

When deploying an airbag, perform the operation atleast 10 m (33 ft) away from the front passenger air-bag assembly.

The front passenger airbag assembly is very hotwhen the airbag is deployed, so leave it alone for atleast 30 minutes after deployment.

Use gloves and safety glasses when handling a frontpassenger airbag assembly with deployed airbag.


Do not apply water, etc. to a front passenger airbagassembly with deployed airbag.

AB0158

SST

Battery

H03287

H08317SST

R13455


H03286


2177Author: Date:


HINT:Have a battery ready as the power source to deploy the airbag.(a) Check functioning of the SST. (See page RS–18)

SST 09082–00700

(b) Disconnect the airbag connector.(1) Remove the lower instrument cover inside the No.2

under cover.NOTICE:When handling the airbag connector, take care not to dam-age the airbag wire harness.

(2) Pull up the connector.(3) Disconnect the airbag connector.

(c) Install the SST.(1) Connect the connector of 2 SST to the front passen-

ger airbag assembly connector.SST 09082–00700, 09082–00760

NOTICE:To avoid damaging the SST connector and wire harness,do not lock the secondary lock of the twin lock.

(2) Move the SST to at least 10 m (33 ft) away from thefront of the vehicle.


(4) Connect the SST red clip to the battery positive (+)terminal and the black clip to the negative (–) termi-nal.

(d) Deploy the airbag.(1) Check that no one is inside the vehicle or within 10


bag.HINT:The airbag deploys simultaneously as the LED of the SST ac-tivation switch lights up.

W03619

AB0163




2178Author: Date:

(e) Dispose of the front passenger airbag assembly.CAUTION: The front passenger airbag assembly is very hot

when the airbag is deployed, so leave it alone for atleast 30 minutes after deployment.



Do not apply water, etc. to a front passenger airbagassembly with deployed airbag.(1) When scrapping a vehicle, deploy the airbag and

scrap the vehicle with the front passenger airbagassembly still installed.

(2) When moving a vehicle for scrapping which has afront passenger airbag assembly with deployed air-bag, use gloves and safety glasses.

2. DEPLOYMENT WHEN DISPOSING OF FRONT PAS-SENGER AIRBAG ASSEMBLY ONLY

NOTICE: When disposing of the front passenger airbag assem-

bly only, never use the customer’s vehicle to deploythe airbag.


HINT:Have a battery ready as the power source to deploy the airbag.

(a) Remove the front passenger airbag assembly.(See page RS–28)

CAUTION: When removing the front passenger airbag assembly,

work must be started 90 seconds after the ignitionswitch is turned to the ”LOCK” position and the nega-tive (–) terminal cable is disconnected from the bat-tery.

Store the front passenger airbag assembly with theairbag deployment side facing upward.

(b) Using a service–purpose wire harness for the vehicle, tiedown the front passenger airbag assembly to the tire.Wire harness: Stripped wire harness section 1.25 mm2 or more (0.0019 in. 2 or more)

W03519

L

M

W03652

2 times or more

R08582

Width

InnerDiam.


2179Author: Date:

CAUTION:If the front passenger airbag assembly is tied down withtoo thin wire harness, it may snap. This is highly danger-ous. Always use a wire harness which is at least 1.25 mm 2

(0.0019 in.2).HINT:To calculate the square of the stripped wire harness section:

Square = 3.14 X (Diameter) 2 divided by 4

(1) Install the 2 bolts with washers in the 2 bolt holes inthe front passenger airbag assembly,

Bolt:L: 35.0 mm (1.387 in.)M: 6.0 mm (0.236 in.)Pitch: 1.0 mm (0.039 in.)

NOTICE: Tighten the bolts by hand until the bolts become diffi-

cult to turn. Do not tighten the bolts too much.

(2) Using 3 wire harness, wind the wire harness at least2 times each around the bolts installed on the frontpassenger airbag assembly.

(3) Position the front passenger airbag assembly in-side the tire with the airbag deployment side facinginside.

Tire size: Must exceed the following dimensions–Width: 185 mm (7.28 in.)Inner diameter: 360 mm (14.17 in.)

CAUTION: Make sure that the wire harness is tight. It is very dan-

gerous if looseness in the wire harness results in thefront passenger airbag assembly coming free due tothe shock from the airbag deploying.

Always tie down the front passenger airbag assemblywith the airbag deployment side facing inside.

NOTICE:The tire will be marked by the airbag deployment, so use aredundant tire.

AB0158

Battery

SST

H04528

Tires(5 or more)

R05403

R09690

Battery

SST Front PassengerAirbag Assembly



2180Author: Date:

(c) Check functioning of the SST.SST 09082–00700

(d) Place tires.(1) Place at least 2 tires under the tire to which the front

passenger airbag assembly is tied.(2) Place at least 2 tires over the tire to which the front

passenger airbag assembly is tied. The top tireshould have the wheel installed.

(3) Tie the tires together with 2 wire harness.CAUTION:Make sure that the wire harness is tight. It is very danger-ous if loose wire harness result in the tires coming free dueto the shock from the airbag deploying.HINT:Place the SST connector and wire harness inside tires. Provideat least 1 m (3 ft) of slack for the wire harness.

(e) Install the SST.Connect the connector of 2 SST to the front passengerairbag assembly connector.SST 09082–00700, 09082–00760

NOTICE:To avoid damaging the SST connector and wire harness,do not lock the secondary lock of the twin lock.(f) Deploy the airbag.

(1) Connect the SST red clip to the battery positive (+)terminal and the black clip to the battery negative(–) terminal.

(2) Check that no one is within 10 m (33 ft) area aroundthe tire which the front passenger airbag assemblyis tied to.



R09687


2181Author: Date:

(g) Dispose of the front passenger airbag assembly.CAUTION: The front passenger airbag assembly is very hot

when the airbag is deployed, so leave it alone for atleast 30 minutes after deployment.



Do not apply water, etc. to a front passenger airbagassembly with deployed airbag.(1) Remove the front passenger airbag assembly from

the tire.(2) Place the front passenger airbag assembly in a vi-

nyl bag, tie the end tightly and dispose of it in thesame way as other general parts.

RS018–17


2182Author: Date:

REPLACEMENTREPLACEMENT REQUIREMENTSIn the following cases, replace the front passenger airbag assembly, instrument panel or instrument panelreinforcement.

Case Replacing part

If the airbag has been deployed. Front passenger airbag assembly

If the front passenger airbag assembly has been found to be faulty in trouble-

shooting.Front passenger airbag assembly

If the front passenger airbag assembly has been found to be faulty during

checking items. (See page RS–29)Front passenger airbag assembly

If the instrument panel has been found to be faulty during checking items.

(See page RS–29)Instrument panel

If the instrument panel reinforcement has been found to be faulty during

checking items. (See page RS–29)Instrument panel reinforcement

If the front passenger airbag assembly has been dropped. Front passenger airbag assembly

CAUTION:For replacement of the front passenger airbag assembly, see page RS–28 and RS–38. Be sure to fol-low the correct procedure.

RS019–05

W03509

H03288


2183Author: Date:

INSTALLATIONNOTICE:Never use airbag parts from another vehicle. When replac-ing parts, replace them with new parts.HINT:For step 2 to 4, refer to page BO–81.

1. INSTALL FRONT PASSENGER AIRBAG ASSEMBLY(a) Install the front passenger airbag assembly with the 2

bolts.Torque: 20 N·m (205 kgf·cm, 15 ft·lbf)

(b) Install the 4 nuts.CAUTION: Make sure that no foreign objects are trapped be-

tween the airbag bag and the module. Do not damage the strap when installing the module.

NOTICE:If the front passenger airbag assembly has been dropped,or there are cracks, dents or other defects in the case orconnector, replace the front passenger airbag assemblywith a new one.2. INSTALL GLOVE COMPARTMENT BOX3. INSTALL COWL SIDE TRIM4. INSTALL FRONT DOOR SCUFF PLATE

5. CONNECT AIRBAG CONNECTOR(a) Connect the airbag connector.(b) Put the connector on the glove compartment door finish

plate.(c) Install the glove compartment door finish plate to the

glove compartment box.

RS05G–02

H08245

Headrest

Headrest Support

Side Airbag Assembly

Front Seatback CoverHinge Cover

Front Seat Cushion Shield

Release Handle

Power adjuster type:


Front Seat CushionLower Shield

Vartical Adjuster Knob

Front Seat CushionInner Shield


37 (375, 27)

15 (150, 11)

18 (185, 13)


Front Seatback Assembly

Front Seat CushionAssembly

Seat Track Cover

–SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIRBAG ASSEMBLY (TMC Made)RS–39

2184Author: Date:

SIDE AIRBAG ASSEMBLY (TMC Made)COMPONENTS

RS0EU–01

H02270

H02259

RS–40–SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIRBAG ASSEMBLY (TMC Made)

2185Author: Date:


and the ignition switch is in ON or ACC position, DTCswill be recorded.


1. REMOVE FRONT SEAT(a) Remove the 2 seat track covers and 4 bolts.(b) Power adjuster type:

Disconnect the power seat and side airbag connectors.(c) Manual adjuster type:

Disconnect the side airbag connector.NOTICE:When handling the airbag connector, take care not to dam-age the airbag wire harness.(d) Remove the front seat.NOTICE:Be careful not to damage the body.2. REMOVE FRONT SEAT CUSHION LOWER SHIELD3. Manual adjuster type:

REMOVE RELEASE HANDLE4. Manual adjuster type:

REMOVE VERTICAL ADJUSTER KNOB5. Power adjuster type:

DISCONNECT CONNECTORDisconnect the connector from the power seat switch.6. REMOVE FRONT SEAT CUSHION SHIELD7. REMOVE FRONT SEAT CUSHION INNER SHIELD8. REMOVE HEADREST9. REMOVE HEADREST SUPPORT

10. REMOVE SEATBACK ASSEMBLY(a) Remove the 4 bolts.(b) Remove the hog rings.(c) Remove the seatback assembly.

RS05I–02

H01608

Cross Section

H08274


2186Author: Date:

INSPECTION1. VEHICLE NOT INVOLVED IN COLLISION(a) Do a diagnostic system check. (See page DI–626)(b) Do a visual check which includes the following items with

the seatback assembly installed in the vehicle.

Check that there are no cuts or frayed seams and outsideof seatback cover.


(a) Do a diagnostic system check. (See page DI–626)(b) Do a visual check which includes the following items with

the seatback assembly removed from the vehicle. Check cuts and cracks of the side airbag assembly. Check cuts and cracks in wire harnesses, and chip-

ping in connectors.CAUTION:For removal and installation of the seatback assembly, seepage RS–40 and RS–49. Be sure to follow the correct pro-cedure.3. VEHICLE INVOLVED IN COLLISION AND AIRBAG IS

DEPLOYED(a) Do a diagnostic system check.


the seatback assembly removed from the vehicle. Check the seatback installation part of the seat ad-

juster. Check the damage to the connector and wire har-

ness.HINT:If the seat adjuster is deformed, never repair it. Always replaceit with a new one.

RS05J–02

AB0152

SST


2187Author: Date:

DISPOSALHINT:When scrapping vehicles equipped with an SRS or disposingof the side airbag assembly always first deploy the airbag in ac-cordance with the procedure described below. If any abnormal-ity occurs with the airbag deployment, contact the SERVICEDEPT. of TOYOTA MOTOR SALES, U.S.A., INC.When disposing of a side airbag assembly with an airbagdeployed in a collision, follow the same procedure given in step1–(e) in ”DISPOSAL”.CAUTION: Never dispose of a side airbag assembly which has

an undeployed airbag. The airbag produces a sizeable exploding sound

when it deploys, so perform the operation out ofdoors and where it will not create a nuisance tonearby residents.

When deploying the airbag, always use the specifiedSST (SRS Airbag Deployment Tool), perform the op-eration in a place away from electrical noise.SST 09082–00700

When deploying an airbag, perform the operation atleast 10 m (33 ft) away from the airbag assembly.

The side airbag assembly is very hot when the airbagis deployed, so leave it alone for at least 30 minutesafter deployment.

Use gloves and safety glasses when handling sideairbag assembly with the deployed airbag.


Do not apply water, etc. to a side airbag assembly withthe deployed airbag.

AB0158

Battery

SST

H01353

H01354

Battery

SST

R13455


H01326


2188Author: Date:


HINT:Have a battery ready as the power source to deploy the airbag.(a) Check functioning of the SST. (See page RS–18)

SST 09082–00700

(b) Disconnect the side airbag connector.NOTICE:When handling the airbag connector, take care not to dam-age the airbag wire harness.

(c) Install the SST.(1) Connect the connector of 2 SST to the airbag con-

nector.SST 09082–00700, 09082–00750

NOTICE:To avoid damaging the SST connector and wire harness,do not lock the secondary lock of the twin lock.

(2) Move the SST at least 10 m (33 ft) away from thefront of the vehicle.


(4) Connect the SST red clip to the battery positive (+)terminal and the black clip to the battery negative(–) terminal.

(d) Deploy the airbag.(1) Check that no one is inside the vehicle or within 10


bag.HINT:The airbag deploys simultaneously as the LED of SST activa-tion switch lights up.

AB0163




2189Author: Date:

(e) Dispose of side airbag assembly.CAUTION: The side airbag assembly is very hot when the airbag

is deployed, so leave it alone for at least 30 minutesafter deployment.

Use gloves and safety glasses when handling a sideairbag assembly with the deployed airbag.

Do not apply water, etc. to a side airbag assembly withthe deployed airbag.

Always wash your hands with water after completingthe operation.When scrapping a vehicle, deploy the airbag and scrapthe vehicle with the side airbag assembly still installed.

2. DEPLOYMENT WHEN DISPOSING OF SIDE AIRBAGASSEMBLY

NOTICE: When disposing of the side airbag assembly only,

never use the customer’s vehicle to deploy the air-bag.


HINT:Have a battery ready as the power source to deploy the airbag.(a) Remove the seatback assembly.(b) Remove the side airbag assembly from the seatback as-

sembly.CAUTION:Store the side airbag assembly with the airbag deploymentside facing upward.

(c) Using a service–purpose wire harness tie down the sideairbag assembly.Wire harness: Stripped wire harness section1.25 mm2 or more (0.0019 in 2 or more)

CAUTION:If a wire harness which is too thin or some other thing isused to tie down the side airbag assembly, it may besnapped by the shock when the airbag is deployed. This ishighly dangerous. Always use a wire harness for vehicleuse which is at least 1.25 mm 2 (0.0019 in2).HINT:To calculate the square of the stripped wire harness section:

Square = 3.14 x (Diameter) 2 divided by 4

H01333

H01334

H08326

InnerDiam.

Width

AB0158

SST

Battery


2190Author: Date:

(1) Install the 2 nuts to the side airbag assembly.

(2) Wind the wire harness around the stud bolts of theside airbag assembly as shown in the illustration.

(3) Position the side airbag assembly inside the tirewith the airbag deployment direction facing inside.

Tire size : Must exceed the following dimensions:–Width 185 mm (7.28 in.)Inner diameter 360 mm (14.17 in.)

CAUTION: Make sure the wire harness is tight. It is very danger-

ous when a loose wire harness results in the side air-bag assembly coming free due to the shock from theairbag deploying.

Always tie down the side airbag assembly with theairbag door facing inside.

NOTICE:The tire will be marked by the airbag deployment, so whendisposing of the airbag use a redundant tire.

(d) Check functioning of the SST. (See page RS–18)SST 09082–00700

H01336

Tires(5 or More)

R05403

H0133710 m (33 ft) or more

SST

Battery

Side AirbagAssembly

H00544


2191Author: Date:

(e) Place the tires.(1) Place at least 2 tires under the tire to which the side

airbag assembly is tied.(2) Place at least 2 tires over the tire to which the side

airbag assembly is tied. The top tire should have thewheel installed.

(3) Tie the tires together with the 2 wire harnesses.CAUTION:Make sure that the wire harnesses are tight. It is very dan-gerous when loose wire harnesses result in the tires com-ing free due to the shock from the airbag deploying.HINT:Place the SST connector and wire harness inside tires. Secureat least 1 m (3 ft) of slack for the wire harness.

(f) Install the SST.Connect the connector of 2 SST to the side airbag assem-bly connector.SST 09082–00700, 09082–00750

(g) Deploy the airbag.(1) Connect the SST red clip to the battery positive (+)

terminal and the black clip to the battery negative(–) terminal.

(2) Check that no one is within 10 m (33 ft) area aroundthe tire which the side airbag assembly is tied to.



(h) Dispose of the side airbag assembly.CAUTION: The side airbag assembly is very hot when the airbag

is deployed, so leave it alone for at least 30 minutesafter deployment.

Use gloves and safety glasses when handling a sideairbag assembly with the deployed airbag.

Do not apply water etc. to a side airbag assembly withthe deployed airbag.


2192Author: Date:

Always wash your hands with water after completingthe operation.(1) Remove the side airbag assembly from the tire.(2) Place the side airbag assembly in a vinyl bag, tie the

end tightly and dispose of it in the same way as oth-er general parts disposal.

RS05K–02


2193Author: Date:

REPLACEMENTREPLACEMENT REQUIREMENTSIn the following cases, replace the seatback assembly or seatback cover.

Case Replacing part

If the side airbag has been deployed. Seatback assembly

If the side airbag assembly has been found to be faulty in troubleshooting. Seatback assembly

If the side airbag assembly has cuts during checking items.

(See page RS–41)Seatback assembly

If the seatback cover has cuts and frayed seams during checking items.

(See page RS–41)Seatback cover

If the side airbag assembly has been found to be faulty during checking

items. (See page RS–41)Seatback assembly

If the seatback cover has been found to be faulty during checking items.


If the seatback assembly has been dropped. Seatback assembly

CAUTION:For removal and installation of the seatback assembly, see page RS–40 and RS–49. Be sure to followthe correct procedure.

RS0EV–01

H02259

A

B


2194Author: Date:

INSTALLATIONNOTICE:Never use airbag parts from another vehicle. When replac-ing parts, replace them with new parts.

1. INSTALL SEATBACK ASSEMBLY(a) Install the seatback assembly.(b) Install new hog rings.HINT:Install the hog rings to prevent wrinkles as little as possible.(c) Install the 4 bolts.

Torque:Bolt A: 18 N·m (185 kgf·cm, 13 ft·lbf)Bolt B: 15 N·m (150 kgf·cm, 11 ft·lbf)

2. INSTALL FRONT SEAT CUSHION INNER SHIELD3. INSTALL FRONT SEAT CUSHION SHIELD4. Manual adjuster type:

INSTALL VERTICAL ADJUSTER KNOB5. Manual adjuster type:

INSTALL RELEASE HANDLE6. Power adjuster type:

CONNECT CONNECTORConnect the connector to the power seat switch.7. INSTALL FRONT SEAT CUSHION LOWER SHIELD8. INSTALL HEADREST SUPPORT9. INSTALL HEADREST10. INSTALL FRONT SEAT(a) Slide the front seat to the most front position.NOTICE:Make sure that seat adjuster locks.(b) Without holding the seat track handle, mount the seat to

the vehicle.HINT:If holding the seat track handle, the adjusted most front positionwill slip off.(c) Power adjuster type:

Connect the side airbag connector and power seat con-nector.

(d) Manual adjuster type:Connect the side airbag connector.

(e) Tighten the bolts on the rear side temporarily, startingfrom the bolt on the inner side tighten them completely.Torque: 37 N·m (375 kgf·cm, 27 ft·lbf)


2195Author: Date:

(f) Slide the seat to the rearmost position to install the boltson the front side.Torque: 37 N·m (375 kgf·cm, 27 ft·lbf)

RS05M–03

H08246

Seatback Assembly

Headrest

Headrest Support

Side Airbag Assembly

Seat Truck Cover


Release Handle

Power adjuster type:



Vartical Adjuster Knob

Sub Wire Harness


37 (375, 27)


Front Seat Cushion Assembly

–SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIRBAG ASSEMBLY (TMMK Made)RS–51

2196Author: Date:

SIDE AIRBAG ASSEMBLY (TMMK Made)COMPONENTS

RS0EW–01

H02270

H02259

RS–52–SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIRBAG ASSEMBLY (TMMK Made)

2197Author: Date:


and the ignition switch is at ON or ACC position, DTCswill be recorded.


1. REMOVE FRONT SEAT(a) Remove the 2 seat track covers and 4 bolts.(b) Power adjuster type:

Disconnect the power seat and side airbag connectors.(c) Manual adjuster type:

Disconnect the side airbag connector.NOTICE:When handling the airbag connector, take care not to dam-age the airbag wire harness.(d) Remove the front seat.NOTICE:Be careful not to damage the body.2. REMOVE FRONT SEAT CUSHION LOWER SHIELD3. Manual adjuster type:

REMOVE RELEASE HANDLE4. Manual adjuster type:

REMOVE VERTICAL ADJUSTER KNOB5. Power adjuster type:

DISCONNECT CONNECTORDisconnect the connector from the power seat switch.6. REMOVE FRONT SEAT CUSHION SHIELD

7. REMOVE SEATBACK ASSEMBLY(a) Remove the 4 bolts.(b) Remove the hog rings.(c) Disconnect the side airbag connector of the side airbag

assembly side.

H01871


2198Author: Date:

(d) Remove the side airbag sub wire harness after removingclips.

(e) Remove the seatback assembly.

RS05O–03

H01608

Cross Section

H08275


2199Author: Date:

INSPECTION1. VEHICLES NOT INVOLVED IN COLLISION(a) Do a diagnostic system check. (See page DI–626)(b) Do a visual check which includes the following items with

the seatback assembly installed in the vehicle.

Check that there are no cuts or frayed in seams and out-side of seatback cover.

2. VEHICLE INVOLVED IN A COLLISION AND AIRBAG ISNOT DEPLOYED

(a) Do a diagnostic system check. (See page DI–626)(b) Do a visual check which includes the following items with

the seatback assembly removed from the vehicle. Check cuts and cracks of the side airbag assembly. Check cuts and cracks in wire harnesses, and chip-

ping in connectors.CAUTION:For removal and installation of the seatback assembly, seepage RS–52 and RS–57. Be sure to follow the correct pro-cedure.3. VEHICLE INVOLVED IN A COLLISION AND AIRBAG IS

DEPLOYED(a) Do a diagnostic system check.


the seatback assembly removed from the vehicle. Check the seatback installation part of the seat ad-

juster. Check the damage to the connector and wire har-

ness.HINT:If the seat adjuster is deformed, never repair it. Always replaceit with a new one.

RS05P–02


2200Author: Date:

DISPOSAL(See page RS–42)

RS05Q–03


2201Author: Date:

REPLACEMENTREPLACEMENT REQUIREMENTSIn the following cases, replace the seatback assembly or seat cover.

Case Replacing part

If the side airbag has been deployed. Seatback assembly

If the side airbag assembly has been found to be faulty in troubleshooting. Seatback assembly

If the side airbag assembly has cuts during checking items.

(See page RS–54)Seatback assembly

If the seatback cover has cuts and frayed seams during checking items.


If the side airbag assembly has been found to be faulty during checking

items. (See page RS–54)Seatback assembly

If the seatback cover has been found to be faulty during checking items.


If the seatback assembly has been dropped. Seatback assembly

CAUTION:For removal and installation of the seatback assembly, see page RS–52 and RS–57. Be sure to followthe correct procedure.

RS0EX–01

H01871


2202Author: Date:

INSTALLATIONNOTICE:Never use airbag parts from another vehicle. When replac-ing parts, replace them with new parts.1. INSTALL SEATBACK ASSEMBLY(a) Install the seatback assembly.

(b) Securely fix the side airbag sub wire harness to the seatcushion with clips.

(c) Connect the side airbag connector of the side airbag as-sembly side.

(d) Install new hog rings.HINT:Install the hog rings to prevent wrinkles as little as possible.(e) Install the 4 bolts.2. INSTALL FRONT SEAT CUSHION SHIELD3. Manual adjuster type:

INSTALL VERTICAL ADJUSTER KNOB4. Manual adjuster type:

INSTALL RELEASE HANDLE5. Power adjuster type:

CONNECT CONNECTORConnect the connector to the power seat switch.6. INSTALL FRONT SEAT CUSHION LOWER SHIELD7. INSTALL HEADREST SUPPORT8. INSTALL HEADREST9. INSTALL FRONT SEAT(a) Slide the front seat to the most front position.NOTICE:Make sure that seat adjuster locks.(b) Without holding the seat track handle, mount the seat to

the vehicle.HINT:If holding the seat track handle, the adjusted most front positionwill slip off.(c) Tighten the bolts on the rear side temporarily, starting

from the bolt on the inner side tighten them completely.Torque: 37 N·m (375 kgf·cm, 27 ft·lbf)

(d) Slide the seat to the rearmost position to install the boltson the front side.Torque: 37 N·m (375 kgf·cm, 27 ft·lbf)

(e) Power adjuster type:Connect the side airbag connector and power seat con-nector.

(f) Manual adjuster type:Connect the side airbag connector.

RS01G–11

H02269

20 (205, 15)

20 (205, 15)

Airbag Sensor Assembly


RS–58–SUPPLEMENTAL RESTRAINT SYSTEM AIRBAG SENSOR ASSEMBLY

2203Author: Date:

AIRBAG SENSOR ASSEMBLYCOMPONENTS

RS0EY–01

H02267

H02268 H08322

LH side:

RH side:

–SUPPLEMENTAL RESTRAINT SYSTEM AIRBAG SENSOR ASSEMBLYRS–59

2204Author: Date:

REMOVALNOTICE:Do not open the cover or the case of the ECU and variouselectrical devices unless absolutely necessary.(If the IC terminals are touched, the IC may be destroyed bystatic electricity.)

REMOVE AIRBAG SENSOR ASSEMBLY(a) Disconnect the airbag sensor connectors.NOTICE:Disconnect the connectors with the sensor assemblyinstalled.(b) Using a torx wrench, remove the 4 screws and airbag sen-

sor assembly.Torx wrench: T40 (Part No.09042–00020 or locallymanufactured tool)

RS05T–01


2205Author: Date:

INSPECTION1. VEHICLE NOT INVOLVED IN COLLISIONDo a diagnostic system check. (See page DI–626)2. VEHICLE INVOLVED IN COLLISION AND AIRBAG IS NOT DEPLOYEDDo a diagnostic system check. (See page DI–626)3. VEHICLE INVOLVED IN COLLISION AND AIRBAG IS DEPLOYEDReplace the airbag sensor assembly. (See page RS–59)

RS01J–13

–SUPPLEMENTAL RESTRAINT SYSTEM AIRBAG SENSOR ASSEMBLYRS–61

2206Author: Date:

REPLACEMENTREPLACEMENT REQUIREMENTSIn the following cases, replace the airbag sensor assembly.

If the SRS has been deployed in a collision. If the airbag sensor assembly has been found to be faulty in troubleshooting. If the airbag sensor assembly has been dropped.

CAUTION:For removal and installation of the airbag sensor assembly, see page RS–59 and RS–62. Be sure tofollow the correct procedure.

RS0EZ–01

H02267

H02268 H08322

LH side:

RH side:


2207Author: Date:

INSTALLATIONNOTICE: Never use SRS parts from another vehicle. When re-

placing parts, replace them with new parts. Never reuse the airbag sensor assembly involved in

a collision when the airbag has deployed. Never repair a sensor in order to reuse it.

INSTALL AIRBAG SENSOR ASSEMBLY(a) Using a torx wrench, install the airbag sensor assembly

with 4 screws.Torx wrench: T40 (Part No.09042–00020 or locallymanufactured tool)Torque: 20 N·m (205 kgf·cm, 15 ft·lbf)

(b) Connect the airbag sensor connectors.NOTICE: Connection of the connector is done after the sensor

assembly has been installed. Make sure the sensor assembly is installed with the

specified torque. If the sensor assembly has been dropped, or there are

cracks, dents or other defects in the case, bracket orconnector, replace the sensor assembly with a newone.

When installing the sensor assembly, take care thatthe SRS wiring does not interfere with other parts andis not pinched between other parts.

After installing , shake the sensor assembly to checkthat there is no looseness.

RS01L–14

H08233




20 (205, 15)

20 (205, 15)

20 (205, 15)

Turn Signal Light RH

Turn Signal Light LHHead Light RH

Head Light LH

–SUPPLEMENTAL RESTRAINT SYSTEM FRONT AIRBAG SENSORRS–63

2208Author: Date:

FRONT AIRBAG SENSORCOMPONENTS

RS0F0–01

H08318

H08319

RS–64–SUPPLEMENTAL RESTRAINT SYSTEM FRONT AIRBAG SENSOR

2209Author: Date:


with the ignition switch at ON or ACC position, DTCswill be recorded.

Never use SRS parts from another vehicle. When re-placing parts, replace them with new parts.

Never reuse the sensor involved in a collision whenthe SRS has deployed.

Never repair a sensor in order to reuse it.1. REMOVE HEAD LIGHT LH AND RH(a) Remove the 2 clips and turn signal lights.(b) Remove the 4 bolts and head lights.

2. LH:REMOVE FRONT AIRBAG SENSOR

(a) Disconnect the connector.NOTICE:Disconnect the connector with sensor assembly installed.(b) Remove the 2 bolts and front airbag sensor LH.

3. RH:REMOVE FRONT AIRBAG SENSOR

(a) Disconnect the connector.NOTICE:Disconnect the connector with sensor assembly installed.(b) Remove the 2 bolts and front airbag sensor RH.

RS01N–16

H08235

H06728

LH:

RH:


2210Author: Date:

INSPECTION1. VEHICLE NOT INVOLVED IN COLLISIONDo a diagnostic system check.(See page DI–626)2. VEHICLE INVOLVED IN COLLISION(a) Do a diagnostic system check.

(See page DI–626)(b) If the front fender of the car or its periphery is damaged,

do a visual check for damage to the front airbag sensor,which includes the following items even if the airbag wasnot deployed: Bracket deformation Paint peeling off the bracket Cracks, dents or chips in the case Cracks, dents, chipping and scratches in the con-

nector Peeling off of the label or damage to the serial num-

ber

RS01O–10

RS–66–SUPPLEMENTAL RESTRAINT SYSTEM FRONT AIRBAG SENSOR

2211Author: Date:

REPLACEMENTREPLACEMENT REQUIREMENTSIn the following cases, replace the front airbag sensor.

If the SRS has been deployed in a collision. (Replace both the left and right airbag sensors.) If the front airbag sensor has been found to be faulty in troubleshooting. If the front airbag sensor has been found to be faulty during checking items.

(See page RS–65) If the front airbag sensor has been dropped.

CAUTION:For removal and installation of the front airbag sensor, see page RS–64 and RS–67. Be sure to followthe correct procedure.

RS01P–14

H06728

LH:

RH:


2212Author: Date:

INSTALLATION1. INSTALL FRONT AIRBAG SENSOR LH AND RH(a) Install the front airbag sensor with the arrow on the sensor

facing toward the front of the vehicle.Torque: 20 N·m (205 kgf·cm, 15 ft·lbf)

NOTICE: Connection of the connector is done after the sensor

assembly has been installed. Make sure the sensor is installed with the specified

torque. If the sensor has been dropped, or there are cracks,

dents or other defects in the case, brackets or con-nector, replace the removed sensor with a new one.

The front sensor is equipped with an electrical con-nection check mechanism. Be sure to lock this mech-anism securely when connecting the connector. If theconnector is not securely locked, a malfunction codewill be detected by the diagnostic system.

(b) Connect the front airbag sensor connector.2. INSTALL HEAD LIGHT LH AND RH

(See page BE–28)3. INSTALL TURN SIGNAL LIGHT LH AND RH

RS01Q–06

H03285: Specified torqueN·m (kgf·cm, ft·lbf)

Side Airbag Sensor Assembly

20 (205, 15)Front Seat Outer Belt Retractor

42 (430, 31)

Center Pillar Lower Garnish

Front Door Scuff Plate

7.5 (76, 66 in.·lbf)

RS–68–SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIRBAG SENSOR ASSEMBLY

2213Author: Date:

SIDE AIRBAG SENSOR ASSEMBLYCOMPONENTS

RS01R–05

H01346

H01339

–SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIRBAG SENSOR ASSEMBLYRS–69

2214Author: Date:

REMOVALNOTICE:Do not open the cover or the case of the ECU and variouselectrical devices unless absolutely necessary.(If the IC terminals are touched, the IC may be destroyed bystatic electricity.)1. REMOVE FRONT DOOR SCUFF PLATE2. REMOVE CENTER PILLAR LOWER GARNISH

3. REMOVE FRONT SEAT OUTER BELT RETRACTOR(See page BO–126)

(a) Disconnect the pretensioner connector.(b) Remove the 2 bolts and retractor.

4. REMOVE SIDE AIRBAG SENSOR ASSEMBLY(a) Disconnect the side airbag sensor assembly connector.NOTICE:Disconnect the connector with the sensor assemblyinstalled.(b) Using a torx wrench, remove the 3 screws and side airbag

sensor assembly.Torx wrench: T40 (Part No.09042–00020 or locallymanufactured tool)

RS05V–03


2215Author: Date:

INSPECTION1. VEHICLE NOT INVOLVED IN COLLISIONDo a diagnostic system check. (See page DI–626)2. VEHICLE INVOLVED IN COLLISION AND AIRBAG IS NOT DEPLOYEDDo a diagnostic system check. (See page DI–626)3. VEHICLE INVOLVED IN COLLISION AND AIRBAG IS DEPLOYEDReplace the side airbag sensor assembly. (See page RS–69)

RS01T–06

–SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIRBAG SENSOR ASSEMBLYRS–71

2216Author: Date:

REPLACEMENTREPLACEMENT REQUIREMENTSIn the following cases, replace the side airbag sensor assembly.

If the side airbag sensor assembly has been deployed in a collision. If the side airbag sensor assembly has been found to be faulty in troubleshooting. If the side airbag sensor assembly has been dropped.

CAUTION:For removal and installation of the side airbag sensor assembly, see page RS–69 and RS–72. Be sureto follow the correct procedure.

RS05W–02

H01339

H01352


2217Author: Date:

INSTALLATIONNOTICE: Never use SRS parts from another vehicle. When re-

placing parts, replace them with new ones. Never reuse the side airbag sensor assembly in-

volved in a collision when the airbag has deployed. Never repair a sensor in order to reuse it.

1. INSTALL SIDE AIRBAG SENSOR ASSEMBLY(a) Using a torx wrench, install the side airbag sensor assem-

bly with the 3 screws.Torx wrench: T40 (Part No.09042–00020 or locallymanufactured tool)Torque: 20 N·m (205 kgf·cm, 15 ft·lbf)

(b) Connect the side airbag sensor assembly connector.NOTICE: Connection of the connector is done after the sensor

assembly has been installed. Make sure the sensorassembly is installed with the specified torque.

If the sensor assembly has been dropped, or there arecracks, dents or other defects in the case, bracket orconnector, replace the sensor assembly with a newone.

When installing the sensor assembly, take care thatthe SRS wiring does not interfere with other parts andis not pinched between other parts.

After installation, shake the sensor assembly tocheck that there is no looseness.

2. INSTALL FRONT SEAT OUTER BELT RETRACTOR(See page BO–134)

(a) Install the retractor with the 2 bolts.Torque: Upper bolt: 7.5 N·m (76 kgf·cm, 66 in.·lbf)Lower bolt: 42 N·m (430 kgf·cm, 31 ft·lbf)

(b) Connect the pretensioner connector.3. INSTALL CENTER PILLAR LOWER GARNISH4. INSTALL FRONT DOOR SCUFF PLATE

RS01V–11

H08282

Spiral Cable

Combination Meter(Warning Light)

Front Passenger Airbag Assembly

Side Airbag Assembly (RH)

Side Airbag SensorAssembly (RH)

Seat Belt Pretensioner (RH)

Steering Wheel Pad(with Airbag)

Side Airbag SensorAssembly (LH)

Seat Belt Pretensioner (LH)

Side Airbag Assembly (LH)

Airbag Sensor Assembly


Front AirbagSensor (LH)

–SUPPLEMENTAL RESTRAINT SYSTEM WIRE HARNESS AND CONNECTORRS–73

2218Author: Date:

WIRE HARNESS AND CONNECTORLOCATION

RS01W–09

RS–74–SUPPLEMENTAL RESTRAINT SYSTEM WIRE HARNESS AND CONNECTOR

2219Author: Date:

INSPECTIONHINT:The SRS wire harness is integrated with the instrument panel wire harness assembly. All the connectors inthe system are a standard yellow color.1. VEHICLE NOT INVOLVED IN COLLISIONDo a diagnostic system check. (See page DI–626)2. VEHICLE INVOLVED IN COLLISION(a) Do a diagnostic system check. (See page DI–626)(b) Check breaks in all wires of the SRS wire harness, and exposed conductors.(c) Check to see if the SRS wire harness connectors are cracked or chipped.

RS01X–09

–SUPPLEMENTAL RESTRAINT SYSTEM WIRE HARNESS AND CONNECTORRS–75

2220Author: Date:

REPLACEMENTIn the following cases, replace the wire harness or connector.

If any part of the SRS wire harness or any connector has been found to be faulty in troubleshoot-ing.

If any part of the SRS wire harness or any connector has been found to be faulty during checkingitems. (See page RS–74)

CAUTION:If the wire harness used in the SRS is damaged, replace the whole wire harness assembly.

supplemental restraint system – srs airbag srs airbag

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