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Supercritical Gasification of Wet Biomass KIVI-NIRIA Onderzoeksdag 19/05/2011 ir. Jan Withag

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Page 1: Supercritical Gasification of Wet Biomass · 2015-11-11 · biomass/waste streams (more than 70 wt.% water) into medium calorific gas. Rich in either Methane or Hydrogen Availability

“Supercritical Gasificationof Wet Biomass”

KIVI-NIRIA Onderzoeksdag

19/05/2011 ir. Jan Withag

Page 2: Supercritical Gasification of Wet Biomass · 2015-11-11 · biomass/waste streams (more than 70 wt.% water) into medium calorific gas. Rich in either Methane or Hydrogen Availability

Introduction

� Problem Statement

� Super Critical Water Gasification (SCWG) converts wet

biomass/waste streams (more than 70 wt.% water) into medium

calorific gas.

� Rich in either Methane or Hydrogen

� Availability of wet biomass in the Netherlands is approximately

15*10^6 tonnes/year

� Energy potential of approximately 500 PJ [Koppejan 2005]

19-05-2011 2

Introduction Reactor Experiments CFD Conclusions Future Work

Page 3: Supercritical Gasification of Wet Biomass · 2015-11-11 · biomass/waste streams (more than 70 wt.% water) into medium calorific gas. Rich in either Methane or Hydrogen Availability

Project

� Biomass handling and feed preparation �

� Chemistry of supercritical gasification �

� Reactor design � &

� Product gas upgrading �

3

Introduction Reactor Experiments CFD Conclusions Future Work

19-05-2011

Page 4: Supercritical Gasification of Wet Biomass · 2015-11-11 · biomass/waste streams (more than 70 wt.% water) into medium calorific gas. Rich in either Methane or Hydrogen Availability

Goal

� Development of the process of

Supercritical Gasification of Wet

Biomass

� Look at chemical kinetics

� Heat transfer

� CO2 capture

� Come up with design rules

for a continuous reactor

design for Supercritical

Gasification of Wet Biomass

4

Introduction Reactor Experiments CFD Conclusions Future Work

19-05-2011

Page 5: Supercritical Gasification of Wet Biomass · 2015-11-11 · biomass/waste streams (more than 70 wt.% water) into medium calorific gas. Rich in either Methane or Hydrogen Availability

Supercritical water

5

Introduction Reactor Experiments CFD Conclusions Future Work

19-05-2011

� The benefits

� No drying of the wet biomass is necessary

� Complete miscibility of gases and organics

� Water acts both as solvent and as a reactant

� High hydrogen yield

Page 6: Supercritical Gasification of Wet Biomass · 2015-11-11 · biomass/waste streams (more than 70 wt.% water) into medium calorific gas. Rich in either Methane or Hydrogen Availability

Supercritical water

6

Introduction Reactor Experiments CFD Conclusions Future Work

Page 7: Supercritical Gasification of Wet Biomass · 2015-11-11 · biomass/waste streams (more than 70 wt.% water) into medium calorific gas. Rich in either Methane or Hydrogen Availability

7

REACTORBatch reactor with injection system

Schematic drawing

Introduction Reactor Experiments CFD Conclusions Future Work

19-05-2011

Page 8: Supercritical Gasification of Wet Biomass · 2015-11-11 · biomass/waste streams (more than 70 wt.% water) into medium calorific gas. Rich in either Methane or Hydrogen Availability

8

EXPERIMENTSSCWG of Methanol: Experimental results

Introduction Reactor Experiments CFD Conclusions Future Work

Tau_res = 10 [min]

Wt%_algae = 10 %

P_start = 260 [bar]

Page 9: Supercritical Gasification of Wet Biomass · 2015-11-11 · biomass/waste streams (more than 70 wt.% water) into medium calorific gas. Rich in either Methane or Hydrogen Availability

9

EXPERIMENTSSCWG of Micro Algae: Experimental results

Introduction Reactor Experiments CFD Conclusions Future Work

Tau_res = 1 [hr]

Wt%_algae = 7.4 %

P_start = 260 [bar]

Page 10: Supercritical Gasification of Wet Biomass · 2015-11-11 · biomass/waste streams (more than 70 wt.% water) into medium calorific gas. Rich in either Methane or Hydrogen Availability

CFDResearch goal

Outline Reactor Experiments CFD Conclusions Future Work

� Determination of heat transfer characteristics of biomass

gasification in supercritical water

� What is the influence of large property variations on the heat

transfer

� Can this be described using a 1D modeling approach?

� Is it necessary to use a 2D modeling approach?

19-05-2011 10EOS PROGRESS MEETING

Page 11: Supercritical Gasification of Wet Biomass · 2015-11-11 · biomass/waste streams (more than 70 wt.% water) into medium calorific gas. Rich in either Methane or Hydrogen Availability

CFD 1D modelThis model is used to compare with the 2D model

Outline Reactor Experiments CFD Conclusions Future Work

g

Nusselt correlaties

P = 30 MPa

G = 200 kg/m².s

D = 10 mm

L = 2.5m

Tw = 873 K

Tin = 573 degC

19-05-2011 11EOS PROGRESS MEETING

Page 12: Supercritical Gasification of Wet Biomass · 2015-11-11 · biomass/waste streams (more than 70 wt.% water) into medium calorific gas. Rich in either Methane or Hydrogen Availability

12

CFD 2D modelPipe flow model supercritical water

EOS PROGRESS MEETING

Outline Reactor Experiments CFD Conclusions Future Work P = 30 MPa

G = 200 kg/m².s

D = 10 mm

L = 2.5m

Tw = 873 K

Tin = 573 degC

19-05-2011

2500 mm.

Page 13: Supercritical Gasification of Wet Biomass · 2015-11-11 · biomass/waste streams (more than 70 wt.% water) into medium calorific gas. Rich in either Methane or Hydrogen Availability

13

CFD 2D modelPipe flow model supercritical water

EOS PROGRESS MEETING

Outline Reactor Experiments CFD Conclusions Future Work

T_wall

Massflow

Symmetry

Massflow

T_inlet = 573 K

Adiabatic

Adiabatic

Fluid

S

O

L

I

D

P = 30 MPa

G = 200 kg/m².s

D = 10 mm

L = 2.5m

Tw = 873 K

Tin = 573 degC

19-05-2011

Page 14: Supercritical Gasification of Wet Biomass · 2015-11-11 · biomass/waste streams (more than 70 wt.% water) into medium calorific gas. Rich in either Methane or Hydrogen Availability

14

CFD 2D modelTemperature comparison 1D and 2D

EOS PROGRESS MEETING

Outline Reactor Experiments CFD Conclusions Future Work

15-03-2011

Massflux = 200 [kg/m2 . s]

Inlet temperature = 573 [K]

Wall temperature = 873 [K]

Page 15: Supercritical Gasification of Wet Biomass · 2015-11-11 · biomass/waste streams (more than 70 wt.% water) into medium calorific gas. Rich in either Methane or Hydrogen Availability

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CFD 2D model

EOS PROGRESS MEETING

Outline Reactor Experiments CFD Conclusions Future Work

02-09-2010

Velocity profiles at a mass flux of 20 [kg/m2.s]

Page 16: Supercritical Gasification of Wet Biomass · 2015-11-11 · biomass/waste streams (more than 70 wt.% water) into medium calorific gas. Rich in either Methane or Hydrogen Availability

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CFD 2D modelVelocity profiles at a mass flux of 100 [kg/m2.s]

EOS PROGRESS MEETING

Outline Reactor Experiments CFD Conclusions Future Work

02-09-2010

Page 17: Supercritical Gasification of Wet Biomass · 2015-11-11 · biomass/waste streams (more than 70 wt.% water) into medium calorific gas. Rich in either Methane or Hydrogen Availability

17

CFD 2D modelVelocity profiles at a mass flux of 150 [kg/m2.s]

EOS PROGRESS MEETING

Outline Reactor Experiments CFD Conclusions Future Work

02-09-2010

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18

CFD 2D modelVelocity profiles at a mass flux of 200 [kg/m2.s]

EOS PROGRESS MEETING

Outline Reactor Experiments CFD Conclusions Future Work

02-09-2010

Page 19: Supercritical Gasification of Wet Biomass · 2015-11-11 · biomass/waste streams (more than 70 wt.% water) into medium calorific gas. Rich in either Methane or Hydrogen Availability

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CFD 2D modelVelocity & temperature profiles at a mass flux of 200 [kg/m2.s]

EOS PROGRESS MEETING

Outline Reactor Experiments CFD Conclusions Future Work

02-09-2010

Velocity Temperature

Page 20: Supercritical Gasification of Wet Biomass · 2015-11-11 · biomass/waste streams (more than 70 wt.% water) into medium calorific gas. Rich in either Methane or Hydrogen Availability

20EOS PROGRESS MEETING

CFD

02-09-2010

Page 21: Supercritical Gasification of Wet Biomass · 2015-11-11 · biomass/waste streams (more than 70 wt.% water) into medium calorific gas. Rich in either Methane or Hydrogen Availability

Conclusions

� A high throughput screening reactor for wet biomass is developed

and tested.

� A 2D model for heat transfer to sub- and supercritical water is

developed.

� The 2D models is validated using a dedicated experiment.

This work is in progress!

21ENERGY TECHNOLOGY CHAIR

Introduction Reactor Experiments CFD Future WorkConclusions

Page 22: Supercritical Gasification of Wet Biomass · 2015-11-11 · biomass/waste streams (more than 70 wt.% water) into medium calorific gas. Rich in either Methane or Hydrogen Availability