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Super Slicer
SUPER SLICER
1-2019
OPERATOR’S & PARTSMANUAL
Super Slicer1
Super Slicer
Thank you for purchasing a Deweze Super Slicer
TO THE OWNER OR OPERATOR:
As with all Harper products, the Super Slicers have been thoroughly tested and built to provide a sturdy, dependable product. The Super Slicer is equipped with live hydraulics, which allows it to be used for a wide range of lifting and hauling tasks. This manual is written as an aid to operating and maintaining the DewEze Super Slicer. Read and understand the manual thoroughly before opera-tion to avoid damage to the unit or injury to the operator or bystanders.
A Super Slicer can present hazards to an operator who follows unsafe procedures in either the op-eration or maintenance of the unit. Therefore, SAFETY WARNINGS are present at certain locations in the text. Harper Industries is not responsible for accidents or injuries that result from the misuse or lack of maintenance of the Super Slicer.
SYMBOL: SAFETY WARNING!
MEANING: Failure to understand and obey this warning may result in injury to you or others. Whenever this symbol is used, please pay very close attention to the information presented, and make sure you fully understand. If you do not, contact your dealer or Harper Industries for clarifica-tion.
151 E. HWY. 160 Harper, KS 67058(620) 896-7381 • Fax (620) 896-7129
Toll Free 800-835-1042Email [email protected]
Website www.deweze.com
© 2019 Harper Industries, Inc.The Harper and DewEze names are registered trademarks of Harper Industries, Inc. All other brand and productnames are trade-
marks or registered trademarks of their respective companies.
1
Super Slicer
Statement of Warranty
Harper Industries warrants to each purchaser of a new DewEze Super Slicer from an au-thorized dealer or representative, that such equipment is free of manufacturer’s defects which appear while in normal service for a period of ONE YEAR commencing with deliver to the original user. The Super Slicer hydraulic system is warranted for a period of one year.
The obligation of Harper Industries under this warranty is expressly limited, at our op-tion, to replacement or repair at a service facility designated by Harper Industries or at the manufacturing plant in Harper, Ks. A part will be replaced after inspection discloses it to have been defective. This warranty does not apply to defects caused by damage or unreasonable use (including failure to provide reasonable and necessary maintenance, or by performing functions without genuine DewEze accessories) while in the possession of the consumer.
Harper Industries shall not be liable for the consequential damages of any kind, including but not limited to consequential labor costs or transportation charges in connection with replacement or repair of defective parts.
Harper Industries makes no warranty with respect to trade accessories. They are subject to the warranties of their respective manufacturers.
ANY IMPLIED OR STATUTORY WARRANTIES, INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. Harper Industries makes no other express warranty, nor is anyone authorized to make any on behalf of Harper In-dustries.
For further information please contact your nearest DewEze dealer.
RECORDSDate of Purchase ______ / ______ / ______
Dealer’s Name _________________________________ Dealer’s Phone _________________________________ Serial Number Machine __________________________
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Super Slicer
Table of ContentsOPERATOR SECTIONTo the Owner or Operator...............................................Warranty Statement........................................................Table of Contents............................................................Specifications..................................................................Safety Guidelines............................................................Set-Up Instructions.........................................................Operation Hydraulic Requirements................................... Loading Instructions.......................................... Feeding Instructions.........................................Adjustments Feed Rate......................................................... Flow Control Valve Adjustments....................... Sickle Drive Adjustments..................................Maintenance Schedule....................................................
PARTS SECTION Complete Table Assemly................................... Table Assembly................................................. Trailer Assembly............................................... Sickle Drive Assembly....................................... Sickle Bar Assembly......................................... Bellcrank Assembly........................................... Pitman Assembly.............................................. Sideboards & Shields....................................... Decals...............................................................
Hydraulic Assembly - PTO Option.................... PTO Kit............................................................. Table Drive Hydraulics Option.......................... Table Drive Hyd. Schematic.............................
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1.11.21.31.41.51.61.71.81.9
2.12.22.32.4
Super Slicer
Specifications
4 5
Power Hydraulic or PTO poweredDimensions 91.63” H x 148” L x 119” W (in field position)Weight 2750 lbs. w/ trailerCutting Device 81” Sickle Bar - 27 individual sickle sections (knives)
NOTE: Following publication of this manual, certain changes in standard equipment and options may have occurred which would not be included in these pages. Your Harper dealer is the best source for up-to-date information.
Super Slicer
Safety Guidelines
• Use genuine factory parts or parts with equivalent characteristics, includ- ing type, strength and material. Fail- ure to do so may result in product mal- function and possible injury to the op- erator and/or others.• If hardware is not secure, or if some of the hardware is over-tightened, equip- ment failure may result, posing poss- ible safety hazards.• To prevent possible eye injury, always wear SAFETY GLASSES while oper- ating equipment.• Replace locknuts and locking screws if you can tighten them without feeling considerable resistance for several turns before they are completely tight. Replace them with factory authorized parts or their equivalent.
Guards & Shields• Keep all safety devices in place.• Replace all worn, damaged, unusable, missing or lost safety shields and guards before operating the equip- ment.• Keep the equipment in good operating condition.
Safety Decals• If safety related or instructional decals become illegible or are removed, re- place them immediately. New decals may be obtained from your local Harp- er Dealer.• If you replace parts that have such decals attached to them, make sure the decals are replaced with current versions, and are on the replacement parts before the machine is operated again.
HydraulicsTo prevent serious injury or death:• Relieve pressure on system before repairing, adjusting or disconnecting any hydraulic hose or fitting.• Wear proper hand and eye protection when searching for leaks.• Use wood or cardboard instead of hands when looking for leaks.• Keep all hoses, fittings and compo- nents in good operating condition.• Do not use any type of heat or flame (welding, soldering, cutting torch, etc.) near pressurized hydraulic lines.
SAFETY WARNING!HIGH-PRESSURE FLUID HAZARD!Escaping fluid under pressure can pene-trate skin causing serious injury or death.
5
Super Slicer
Set-Up Instructions
Your SUPER SLICER is shipped from the factory in a “knockeddown” position to make it easier to transport. If it is necessary for you to transport your Super Slicer you will again need to “knock it down” in order to get within the legal limits of most public roads. If transport is necessary or if you have received your machine in the “knocked-down” position follow the instructions below to set it up correctly.
1. Raise the backboard (1) into an up- right position and secure loosely with two 1/2” bolts (5) provided on each end. (See Fig. 1)
2. Set sides (2) in place and fasten down with five 5/16” bolts (3) located on the table sides.
3. Tighten top hold-down brackets (4). (See Fig. 1).
4. Tighten four 1/2” bolts described in instruction 1 above.
5. Slide the table into the feeding position (away from the loading arm) and secure with bolts (1) provided, one at each end. (See Fig. 2)
SAFETY WARNING!OPERATING THE SUPER SLICER LIFT-ING ARM WITH THE TABLE IN THE ROAD/TRANSPORT POSITION WILL DO DAMAGE TO THE LIFT ARM LINKAGE!
Figure 2
6 7
Super Slicer
Operation
NOTE: BEFORE OPERTATING YOUR NEW SUPER SLICER MAKE A COMPLETE INSPECTION OF ALL COMPONENTS TO INSURE THAT ALL THE NUTS AND BOLTS ARE TIGHT AND THAT NO DAMAGE HAS OCCURRED DURING SHIPPING.
HYDRAULIC REQUIREMENTSYour new DEWEZE SUPER SLICER is de-signed to be used as a mobile feeding unit mounted on a trailer or as a stationary unit in a permanent installation. Regardless of the type of use the SUPER SLICER WILL REQUIRE 15 GPM (gallons per minute) of hydraulic oil flow and a minimum of 1800 PSI (pounds per square inch) hydraulic pressure to operate properly. Be sure that the hydrau-lic system you intend to use is functioning properly and that the oil is clean and of good quality.
Two hydraulic remotes are required to oper-ate the trailer mounted Super Slicer. One is to control the lift arm for loading the bales and the other is to operate the slicer table. Each remote must be capable of reversible flow. You may want to mark the remotes to make sure that you hook up the hydraulics the same way each time you use the machine.
NOTE: When using a hydraulically driven Super Slicer II continuously (for more than 3 bales in 10 minutes) the following adjust-ments must be made to tractors equipped with a high flow, pressure compensated loadsense hydraulic system.
1. Flow (speed) must be controlled on the tractor remote outlet. To set this speed first set the Slicer flow as outlined in the manual. Secondly, turn the flow control toward the “turtle” on the tractor selective control outlet until the speed begins to decrease. Stop turning as soon as you can notice a decrease in speed. Failure to follow these procedures may result in the overheating of the tractor hydraulic system, as the system will be at maximum flow and pressure. (Load is sensed at the tractor selective control valve and if this valve is wide open the system is at constant maximum pressure / flow.
2. The alternative to the above is to buy a “flow limiter valve” and attach it between the quick disconnect and the hose on the pressure side.
3. On PTO model Super Slicer II, flow must also be regulated at the selective control outlet for the slat motor.
NOTE: If the above instructions are not fol-lowed, the following symptoms may develop:
Rapid heating of the tractor hydraulic oil, this will show up as a loss of speed on the hydraulic motor speed. These motorsloseefficiencyrapidlywhenoil over heats.
7
Super Slicer
LOADING INSTRUCTIONS (Trailer Mounted Unit Only)
Approach the bale on its right side with the lift arm lowered to the ground. If your trac-tor is equipped with dual rear wheels, you may have to reposition the tongue to allow the tractor to pass the bale. (See the instruc-tions above). Cradle the bale in the lift fork by moving forward so that the bale is against the back of the fork. Lift the bale all the way up so that the bale rolls onto the table slats. Move the bale toward the sickle by activating the feeder and stop as the bale reaches the sickle. To load and carry a second bale, re-peat the above process and raise the second bale until it rests snuggly against the first.
NOTE: Be sure to raise the lift arm to the upright position and latch the safety chain whenever you transport your super slicer on the road!
FEEDING INSTRUCTIONS
To engage the feeding operation of the Su-per Slicer, idle the tractor engine, engage the slicer table hydraulics and increase the en-gine speed to 2100 RPM. This is the optimum speed for processing for most tractors and will process an average bale in approximately four minutes at the minimum feeder setting.
SAFETY WARNING!Stay clear of the table and cutter bar when the machine is in operation!
If the system stalls, reverse the slats and try again. If stalling continues, increase the RPMs of the tractor about 10 percent.
NOTE: Always wait until the first bale has been processed completely and the table slats have stopped before loading the second bale onto the table.
SAFETY WARNING!Excessive sickle speed may cause table vi-bration and damage to the hydraulic motor and/or the sickle!
FEEDING RATE
The feeding rate may be adjusted by chang-ing the speed of the feeder chain, or by adjusting the distance between the sickle and the table slats. To change this distance, use the following procedure.
SAFETY WARNING!Turn off tractor and disconnect the hydrau-lic hoses before making any adjustments to the sickle! Failure to do so could result in serious personal injury!
1. Loosen the two 5/8” hex bolts (1) and two 5/8” carriage bolts (2) that hold the sickle bar in place. (See Fig. 3)
2. Screw the 3/4” all thread adjustment bolts (3) in or out at each end of the sickle. Make sure that each end is adjusted so that the sickle is parallel with the table slats. Use a tape measure to gauge each end.
Adjustments
8 9
Super Slicer
NOTE: The backboard will slide up or down in relation to the sideboards without loosen-ing any other bolts.
3. Retighten the four 5/8” bolts loosened in step one on previous page.
4. Adjust the Pitman rod assembly as follows to set the sickle register. (Fig. 4)
A. Loosen two 3/8” socket head screws (1) on turnbuckle.
B. Rotate Pitman arm turnbuckle (2) 1-1/2 times for every one inch that the thickness was changed (Step two above).
SHORTEN THE ARM when reducing the thickness of cut
LENGTHEN THE ARM when increasing the thickness of cut.
C. Loosen two 3/8” socket head screws loosened in Step A.
NOTE: Improper sickle register causes machine vibration and shear bolt breakage in PTO models..
FLOW CONTROL VALVE ADJUSTMENT
The flow control valve on the right controls the speed of the sickle; the valves loosen the knob on the adjustment lever and move the lever to higher number to increase speed, and to lower the number to decrease speed. After moving the lever, tighten the knob to hold the lever in place.
For initial setting of the valves, set each adjusting lever on “5”. Fine tune the speed of the sickle and slats by adjusting the valves individually to get the proper cutting for the type of hay you are processing.
SICKLE DRIVE ADJUSTMENT
The sickle and drive are pre-set at the factory. If the drive needs to be set because of loose bolts, sickle change, etc., use the following procedure:
SAFETY WARNING!Turn off and depressurize the hydraulic power source before working on the sickle in any way by activating the controls both ways with the system off.
1. Disconnect the chain coupler (1) of the drive motor. (Fig 5)
9
Super Slicer
2. Loosen 4 bolts (1) on Bell Crank (2). (See Fig. 6). Position the Bell Crank so that the Bell Crank arm connected to the sickle head (3) is perpendicu- lar to the Pitman rod (4). Use a square as shown to set the center line of the arm perpendicular. The center of the sickle sections (5) should be midway between the points of the stub guards (6). If not, adjust the tie rod end on the sickle head to center the sickle sections.
3. Adjust the Bell Crank so there is no more than 1/16”clearance between sickle bar (7) and back of stub guard. Tighten 4 mounting bolts.
4. Keeping Bell Crank in perpendicular position, loosen the 3/8” socket head screws (8), and adjust the Pitman Arm Turnbuckle (9) until the Pitman Arm mounting bolt (10) is either TOP DEAD CENTER or BOTTOM DEAD CENTER. Tighten socket head screws.
5. Be sure that all guards and shields are back in place before operating the machine.
10 11
Super Slicer
TRAILER MAINTENANCE
MONTHLY (Or every 100 bales) Grease the linkage of the lift arm to avoid binding and rust.
ANNUALLY Clean and repack the wheel bearings.
TABLE MAINTENANCE
MONTHLY (Or every 100 bales) Grease the Pitman drive bearings, one grease fitting per bearing. Grease knuckle joints on Pitman arm (two fittings) Check the conveyor chain for tightness. The chain should not swag more than 6” from the bottom of the table at the center. Adjust the make-up roller equally at each end for maximum chain life. Lubricate the system drive chains with chain oil.
DRIVE SHAFT MAINTENANCE
MONTHLY (Or every 100 bales) Grease all grease zerks on the drive shaft. (Zerks located at each end and one in the middle of the shaft.) Inspect and replace any broken or missing safety shields. Check for loose bolts on drive shaft.
Maintenance
11
Super Slicer
Super Slicer
PARTS SECTION
Super Slicer
Super Slicer
Table of ContentsPARTS SECTION Complete Table Assemly................................... Table Assembly................................................. Trailer Assembly............................................... Sickle Drive Assembly....................................... Sickle Bar Assembly......................................... Bellcrank Assembly........................................... Pitman Assembly.............................................. Sideboards & Shields....................................... Decals...............................................................
Hydraulic Assembly - PTO Option.................... PTO Kit............................................................. Table Drive Hydraulics Option.......................... Table Drive Hyd. Schematic.............................
1.11.21.31.41.51.61.71.81.9
2.12.22.32.4
Super Slicer
Super Slicer
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107
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1106
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, ES
2083
L41
0189
14
TUR
N B
UC
KLE
4101
831
5B
OLT
, 5/1
6-18
X 2
.511
0396
26
BO
LT, 3
/8-1
6 X
3.5
1103
971
7W
AS
HE
R, 5
/16"
LO
CK
1106
742
8N
UT,
5/1
6-18
1106
082
9N
UT,
3/8
-16,
UN
ITO
RQ
UE
LOC
K11
0621
110
BO
LT, 3
/8-1
6 X
1.0
SH
CS
1103
952
11N
UT,
5/8
-11,
CA
STLE
1105
991
12C
OTT
ER
PIN
, 1/8
X 1
.75
4102
611
13B
earin
g, B
all 2
5mm
4101
881
14R
ETA
ININ
G R
ING
4105
131
15
14
27
66
511
412
15 3
21
8
99
10
13
2/27
/201
7
Pitm
an A
ssem
bly
Super Slicer1.8
Par
ts L
ist
DE
SCR
IPTI
ON
PA
RT
#Q
TYIT
EMS
IDE
, LE
FT/F
RO
NT
4100
751
50S
IDE,
RIG
HT/
BAC
K41
0076
151
Shi
eld,
Sic
kle
Driv
e41
0148
155
Shi
eld,
Sic
kle
Ass
embl
y41
0150
156
BA
CK
BO
ARD
AS
SE
MB
LY41
0196
160
Shi
eld,
Pitm
an A
rm41
0393
177
Shi
eld,
Driv
e S
proc
ket
4111
401
86
SID
E B
OA
RD
S A
ND
SH
IELD
S
50
60
51 55
77
8656
2/4/
2019
Seria
l num
bers
18A
11-1
8A15
use
safe
ty s
hiel
d pa
rt nu
mbe
r41
1553
in p
lace
of 4
1114
0 (8
6)
Super Slicer1.9
Par
ts L
ist
DE
SCR
IPTI
ON
PA
RT
#Q
TYIT
EMD
AN
GE
R D
EC
AL
2000
102
40D
ecal
, Stro
be S
uper
Slic
er40
0008
242
DE
CA
L, D
EW
EZE
BLA
CK
OU
TLIN
E40
0009
343
Dec
al, S
uper
Slic
er40
0011
244
Dec
al, D
ange
r Mov
ing
Sic
kle
4000
124
45D
ECA
L, S
HIE
LD R
EM
OV
ED
4000
142
46D
ecal
, II
4000
652
49D
EC
AL,
DO
NO
T S
TAN
D50
0036
110
2D
ecal
, Dan
ger K
eep
Cov
ers
In P
lace
5000
382
103
DE
CA
LS A
ND
SA
FETY
DE
CA
LS
103
45
46
4344
49
43
40
1/18
/201
9
42
102
40
Super Slicer
Super Slicer2.1
1 2 3 4 5 6 7 8 9 10
4200
4842
0016
4200
0112
0200
1202
0342
0005
4200
3142
0027
1204
1412
0115
Flow
Con
trol
Sla
t Driv
e M
otor
Hos
e A
ssem
bly
(2)
Ada
pter
Tee
Ada
pter
Qui
ck D
isco
nnec
tH
ose
Ass
embl
yH
ose
Ass
embl
yA
dapt
erA
dapt
er,
10M
B-8
FP
Item
Par
t #D
escr
iptio
n
Hyd
raul
ics
Ass
embl
y / P
TO O
ptio
n
1/21
/201
9
11010
10
28
53
9
10
74
3
6
10
Super Slicer2.2
Par
ts L
ist
DE
SCR
IPTI
ON
PA
RT
#Q
TYIT
EMD
rive
Sha
ft, P
TO41
0752
11
Hos
e .5
0 X
135
.39
8mp/
8mpx
4200
011
2C
OU
PLE
R, P
ION
EE
R M
ALE
4200
051
3
2
1
3
PTO
kit
1/30
/19
add
red
loct
ite to
she
ar b
olt
rein
stal
l and
tigh
ten
nut/b
olt
add
red
loct
ite to
set
scr
ews
rein
stal
l and
tigh
ten
set s
crew
s
Super Slicer2.3
Par
ts L
ist
DE
SCR
IPTI
ON
PA
RT
#Q
TYIT
EMB
OLT
, 1/4
-20
X 2
.511
0410
21
BO
LT, 3
/8-1
6 X
1.0
1104
204
2B
OLT
, 1/2
-13
X 1
.511
0429
43
NU
T, 1
/4-2
011
0609
24
NU
T, 1
/2-1
3, U
NIT
OR
QU
E LO
CK
1106
154
5W
AS
HE
R, 1
/4" L
OC
K11
0667
26
WA
SH
ER
, 3/8
" LO
CK
1106
724
7A
dapt
er, 1
0mb-
8fp
1201
159
8A
dapt
er, 8
fp-8
fp-8
mp
1201
981
9A
DA
PTE
R, 8
MP
-8FP
X90
1202
002
10C
oupl
er, S
proc
ket,
flex,
1" K
ss41
0229
111
Cha
in, M
otor
Driv
e C
oupl
er41
0230
112
Cou
pler
, Spr
ocke
t, fle
x, 1
3/8
K41
0262
113
KE
Y 5
/16"
X 5
/16"
X 1
1/4
"41
0389
114
Con
nect
ing
Link
, #60
Cha
in41
0442
115
PLA
TE, O
RB
IT M
OTO
R41
0746
116
Hos
e .5
0 X
26.
00 8
mp/
8mpx
4200
241
17H
ose
.50
X 1
8.00
8m
p/8m
px42
0026
118
VA
LVE
, FLO
W C
ON
TRO
L, -1
0 S
AE
4200
482
19M
OTO
R, E
ATO
N 1
01-1
009
4201
271
20H
ose
.5 X
153
8-8
mpx
/8-8
mp
4201
451
21H
ose
.5 X
44
8-8m
p/8-
8mpx
4201
461
2214 15
13
1211
72 16
21
22
20
3
8
1710
19
9
18
non-
iden
tifie
d ite
ms
are
iden
tifie
din
oth
er b
ills
of m
ater
ial a
nd o
ther
prin
ts
Hyd
raul
ic o
ptio
n2/
4/19
Super Slicer2.4
Tabl
eM
otor
EX
IN
CF
From
slic
erTo
trac
torFr
om tr
acto
rTo
slic
er
IN
Sic
kle
Mot
or
EX C
F
EX
Parts
Lis
tIT
EM
QTY
PA
RT
#D
ES
CR
IPTI
ON
12
1104
10B
OLT
, 1/4
-20
X 2
.52
411
0420
BO
LT, 3
/8-1
6 X
1.0
34
1104
29B
OLT
, 1/2
-13
X 1
.54
211
0609
NU
T, 1
/4-2
05
411
0615
NU
T, 1
/2-1
3, U
NIT
OR
QU
E LO
CK
62
1106
67W
AS
HE
R, 1
/4" L
OC
K7
411
0672
WA
SH
ER
, 3/8
" LO
CK
89
1201
15Ad
apte
r, 10
mb-
8fp
91
1201
98Ad
apte
r, 8f
p-8f
p-8m
p10
212
0200
AD
AP
TER
, 8M
P-8
FPX
9011
141
0229
Cou
pler
, Spr
ocke
t, fle
x, 1
" Kss
Par
ts L
ist
ITEM
QTY
PA
RT
#D
ESC
RIP
TIO
N12
141
0230
Cha
in, M
otor
Driv
e C
oupl
er13
141
0262
Cou
pler
, Spr
ocke
t, fle
x, 1
3/8
K14
141
0389
KE
Y 5
/16"
X 5
/16"
X 1
1/4
"15
141
0442
Con
nect
ing
Link
, #60
Cha
in16
141
0746
PLA
TE, O
RB
IT M
OTO
R17
142
0024
Hos
e .5
0 X
26.
00 8
mp/
8mpx
181
4200
26H
ose
.50
X 1
8.00
8m
p/8m
px19
242
0048
VA
LVE
, FLO
W C
ON
TRO
L, -1
0 S
AE
201
4201
27M
OTO
R, E
ATO
N 1
01-1
009
211
4201
45H
ose
.5 X
153
8-8
mpx
/8-8
mp
221
4201
46H
ose
.5 X
44
8-8m
p/8-
8mpx
Hyd
raul
ic o
ptio
n sc
hem
atic
for s
eria
l num
bers
18A
11-1
8A15
2/4/
2019
Super Slicer
NOTES
Harper Industries, Inc.151 E. Highway 160Harper, KS 67058
Website: www.harperindustries.com
Telephone: 620-896-7381Toll-Free: 800-835-1042Fax: 620-896-7129
E-mail: [email protected]