sunmaxx installation manual - titanpower aldh29 flat plate collector - free-standing - 2 collectors

InstallatIon GuIdetItanPower aldH29 Flat Plate ColleCtor

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Model nuMber

TitanPower-ALDH29

MountInG tyPe

Flush (Pitched Roof)

Free-Standing (Flat Roof)

x

x

ColleCtor QuantIty

1 Collector 2 Collectorsx

SunMaxx Solar | 5042-5160 NY 206 Bainbridge NY 13733 | 1.877.786.6299 1.877.270.7875 fax | www.sunmaxxsolar.com

Components 31

Assembly & Installation 42

Table of Contents


1. Components

# Qty Part # dimensions Image

1 2 PS272BVDF0991 1.4” x 1.4” x 70.9”

2 1 PS272BVDF-0031.4” x 1.4” x 90.6”

3 2 PS272BVDF-0051.4” x 1.4” x 53.2”

4 2 PS272BVSR-0011.4” x 1.4” x 106.3”

5 1 PS272BVDF-0171.4” x 1.4” x 1.4”

6 2 PS272BVSF-0091.4” x 1.4” x 63.0”

7 4 PS272BVDF-013

# Qty Part # dimensions Image

8 4 PS272BVDF-015

9 16 PS272BVDF-011

10 48 M8 x 30 LG DIN 933

11 1 M8 x 55 LG DIN 933

12 49 M8 NUT DIN 6923

13 4 8x100 LG DIN 531

14 4 10x100 Plastic Anchors


2. Assembly & Installation

Connection type A: For connecting Nr.1 with Nr.3 using 1 pc Nr.9, 2 pairs of Nr.10 and Nr.12

The Three (3) MAIn ConneCTIon Types

Connection type B: For connecting Nr.1 with Nr.2 using 1 pc Nr.9, 2 pairs of Nr.10 and Nr.12. Notice the difference of the holes on part PS272B-VDF-011 (Nr.9). The side of Nr.9 with the hole closer to the inner corner will be placed on beam Nr.1

Connection type C: For connecting Nr.2 with Nr.4 using 1 pc Nr.9, 2 pairs of Nr.10 and Nr.12. Notice the difference of the holes on part PS272B-VDF-011 (Nr.9). The side of Nr.9 with the hole closer to the outer edge will be placed on beam Nr.3


sTep 1: AsseMBle The sIde FrAMes

a) left side: Place the 4 connectors Nr.9 on Nr.1 and 2 connectors Nr.9 on Nr.2 as shown below.

b) left side: Connect Nr.1 with Nr.2 and Nr.3 as shown below

L = 64.4” for 40° inclination, 54.5” for 45° inclination, 46.1” for 50° inclination, 39.4” for 55° inclination. The dimensions for L as well as the other in the images above are indicative.


c) right side: Follow same procedure for the right side too, having in mind that one side much mirror-face the other side.

Left Side Assembled Right Side Assembled

sTep 2: AsseMBle The BACk CrossBArs


sTep 3: AseMBle lower - Upper ColleCTor sUpporTs a) lower Collector support

Put 2 bolts Nr.10 on each opposite channel of Nr.4. First join with the lower connectors and then with the upper. Before tighten them up, take care to center Nr.4 relative to the 2 Nr.2 beams.

b) upper Collector support

Almost same procedure as lower connector’s support with only difference that there is no need of the upper side connectors.


sTep 4: plACe The ColleCTor a) Place all 4 pieces of the 1.4” clamps (nr.7) on lower nr.4

Leave the bolts relatively loose. Tighten up in the next step.

b) Place 2 pieces of the 1.4” clamps (nr.8) on upper nr.4.

54.2”

ATTenTIon: 2 parts ps272BVdF-015 (nr.8) must be placed in the middle of the upper ps272BVdF-007 (106.3” length) square profile (nr.4).

Leave the bolts relatively loose. Tighten up after the collectors and the hydraulic fittings are placed.


c) Attach the 2 collectors on to the 2.8” clamps (lower support)

The upper side of the collector is sitting on the upper beam Nr.4. Don’t fully tighten up yet the bolts you left loose in previous step.

d) Attach the last 2 x 1.4” clamps nr.8

Attach on the upper Nr.4 square profile the 2 last clamps Nr.8, one for each outer side of each collector, but do not fully tighten them up yet.


e) tighten with all the clamp screws

Now after you ensure that the collectors are perfectly placed on the structure and in all clamps Nr.7 and Nr.8, and after the hydraulic fittings that connect the 2 collectors are perfectly placed, fully tighten up all the bolts you left loose in the previews steps. Begin with the upper square profile Nr.4 with the clamps Nr.8.

For the parts Nr.8 it is necessary to apply opposite force in order to avoid rotation of the aluminum part (picture on the right).

ATTenTIon: pay maximum attention during tightening the nuts. do not apply extreme force as there is danger to harm the collec-tor or destroy the accessories of the support structure. Apply the necessary force to secure the collector.


sTep 5: MoUnT The sTrUCTUre To The rooF After the collectors are mounted on the support structure we can fix the system on the roof using 4 pcs M8x100 (Nr.11) and their plastic anchors 10x100 (Nr.14). The 4 anchor bolts must be inserted in the PS272BVDF-011 (Nr.9) angle connector according to the following drawings:

5042-5160 NY 206 Bainbridge NY 13733 | 1.877.786.6299 1.888.270.7875 fax

www.sunMaxxsolar.CoM

sunmaxx installation manual - titanpower aldh29 flat plate collector - free-standing - 2 collectors

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