sumit the escorts agri
TRANSCRIPT
The Group:-
The Escorts Group, is among India's leading engineering conglomerates operating in the high growth sectors of agri-machinery, construction & material handling equipment, railway equipment and auto components.
Having pioneered farm mechanization in the country, Escorts has played a pivotal role in the agricultural growth of India for over five decades. One of the leading tractor manufacturers of the country, Escorts offers a comprehensive range of tractors, more than 45 variants starting from 25 to 80 HP. Escort, Farmtrac and Powertrac are the widely accepted and preferred brands of tractors from the house of Escorts.
A leading material handling and construction equipment manufacturer, we manufacture and market a diverse range of equipment like cranes, loaders, vibratory rollers and forklifts. Escorts today is the world's largest Pick 'n' Carry Hydraulic Mobile Crane manufacturer.
The Escorts Agri-Machinery Group Knowledge Management Centre, set up in 1976, has a history of over twenty-nine years. It is spread over 100000 Sq M (23 acre) area. It is equipped with modern facilities set up with an investment of over US $ 7.5 million.
It designs the entire tractor, defined as engine, transmission plus hydraulic systems and Vehicle design consisting of sheet metal (including styling) plus controls and accessories.
Virtual prototypes of components and aggregate assemblies are made and assembled on computer workstations using 3D technology. The performance is checked on computers using simulation techniques thus saving a lot of time for the end-user as well as lowering development costs. The KMC uses advanced 3D-modeling, analysis and simulation software for engines, transmissions and vehicles. Physical prototypes are then extensively tested for performance, durability and reliability.
The facilities include a high-technology engine laboratory featuring fully computerized test beds with online control, data acquisition and analysis. We can test engine emissions for meeting the Bharat TREM norms, US Environmental Protection Agency (EPA) norms and European (Euro) norms. Additional capabilities of the engine lab are engine performance, durability, reliability, tribology and fluid dynamics studies. An advanced vehicle testing laboratory includes fatigue testing, dynamometer testing for chassis and power-take-off, and smooth as sell as torture test tracks. Other facilities include Noise Vibration and Harshness (NVH) Lab., Metrology Lab., and Materials Engineering Lab. Product styling is carried out in a computerized virtual environment, which is supported by a model-making shop for physical prototypes.
In addition to multi purpose tractors ranges, a variety of special-purpose tractors have been developed for industrial applications as also non-agricultural applications like Haulage, Airport, potato and vineyard cultivation.
Products:-
Escorts "G" Series EnginesG - 15G - 20G - 25G - 30G - 40
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Escorts GensetsELG - 05ELG - 15ELG - 20ELG - 25ELG - 30ELG - 40
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Auto Products:-
Escorts Auto Products is the leading manufacturer of auto suspension products including shock absorbers, struts and telescopic front forks. Our extensive product basket caters to OEMs and replacement market in India and several other overseas markets for all vehicle categories including motorcycles, scooters, passenger cars, commercial vehicles, and multi-utility vehicles. We also design and manufacture specialised dampers and shock absorbers for railway and defence vehicles.
Shock Absorbers for Two Wheelers & Three Wheelers Shock Absorbers for Passenger Cars & Utility Vehicles Shock Absorbers for Commercial Vehicles
Steering components:-
Steering Components for Two Wheelers Steering Components for Three Wheelers
Special dampers:-
Dampers for Railways Dampers for Defence Vehicles
Railway products:- Brake systems:-
Air Brake System - Passenger - Conventional & Axle Mounted Air Brake System - Freight - Conventional & Bogie Mounted Electro Pneumatic Brake System- EMU/MEMU/DEMU Pneumatic Brake System- EMU- AC/AC
Suspension:-
TV Type Shocker - Conventional Coaches NTa Type Shockers – EMU Coaches with Air Suspension Ta Type Dampers - Conventional Locos Dampers for LHB Coaches, ABB Locos, EMD Loco, Self Propelled Cars
Construction Equipment:-
Material handling equipment
Pick and Carry cranes Crawler cranes Articulated boom cranes Tower cranes Forklift trucks Truck & All Terrain Truck cranes
Earth moving equipment:- Escort Digmax Escorts load max Backhoe loader (Digmax
Road constuction equipment:-
Tandem Vibratory Compactors Vibratory Soil Compactors Wheel Loader Motor Grader
Escorts, a leader in the design and manufacture of Engines & Tractors for nearly six decades, has a continuous development programme, dedicated to improving design based on advanced technologies. This enables us to offer the most advanced and comprehensive range of tractors.
The key differentiator is the engine technology at Escorts. We have unparallel track record in this field. We offer the most Fuel Efficient & Emission Compliant Engines from 25 to 60 HP range with Advance Direct Injection (ADI) technology.
Testing:-
Rigorous testing at the state of art Engine Test Lab includes:
Performance OptimizationGaseous & Particulate Emission EvaluationCombustion OptimizationFriction MeasurementDurability testOil Consumption Evaluation
Certification:-
Engines are certified by the following certifying agencies:
ARAI for IndiaEPA for USATUV for Europe
We have the most versatile range of Transmissions to meet various field requirements & operators comfort
Single Reduction,
Double Reduction (Hub Reduction & straight axle)
Epicyclic Reduction
Synchro shuttle
Oil immerged disc brakes
Design:-
Testing:-
Rigorous testing of driveline includes:
Performance OptimizationTransmission Loss OptimizationDurability test
Transmission:-
Comprehensive range of Tractors to meet various Agri & Industrial applications and providing total fit for various implements and accessories keeping operator comfort & safety as prime focus.
Power Steering
Ground & live PTO
Ergonomically designed Operator seat & controls
NVH Control
Aesthetic design in fully equipped Industrial design studio
Agriculture applicationVariety of field application including Ploughing, Tilling, Puddling, Powered implements, Cultivation, Harvesting (as tractor mounted Combine), Laser Levelers, Ridge Former, Rotavator, Orchard operations, sowing, Sparing, Reaper, Threshing & Belt pulley operation etc.
Industrial application (with attachments)Loader, Dozer, Backhoes, Tugger, Airport, Shunting, Haulage, Grader, Compressors, Generator etc.
Design:-
Testing:-
Product is rigorously tested in lab and field to achieve product reliability.
Performance OptimizationDurability TestField TestConformance to standards.
Certification:-
Tractors are certified by the following test agencies:
Budni for IndiaCMVR for IndiaHomologation for EuropeNebraska for USA
Knowledge building:-
"Seed to Seed" solutions in farming through constant Innovations in Technology, Products, Productivity, Services and Materials.
Farm practices:-
Unlock economic value for farmers by innovative farm practices, which dovetail to specific Soil/Climatic conditions yielding optimal returns on best cropping patterns.
Global scan on Products & Technology trends in farming.
Product design to match the application while ensuring Quality & Productivity in Manufacturing
Understanding the latent needs in various sectors and ensuring total fit of Tractor, Implements & Accessories.
Material and Metallurgy selection based on exhaustive database straddling Design & Manufacturing.
Evergreen search for new pastures in Technology. Focus area Engine, Transmission & Vehicle aggregates.
Manufacturing process design & selection of machines & equipment.
Focus on the 'customer chain' to identify opportunities for innovation & transform ideas into value creating outcomes - Products, Processes and Services.
Knowledge cascade:-
Knowledge Management tentacled to Marketing creating the funnel to garner knowledge & latent needs of market & customer.
Knowledge Management tentacled to Material garnering knowledge on new / alternate material and
international trends.
Concurrent engineering for early involvement of suppliers during design stage.
Empowering field force with updated knowledge & skills to deliver customer satisfaction in the market place and to provide value feed back for further innovation in house
Knowledge and archieving:-
Research and development:-
Projects Sifted through the Knowledge Funnel
Project DesignProject PilotScale-upReviewUpgrade
Escorts Knowledge Management Center unites professional expertise with long practical experience in Product Design, Computer Aided Engineering (Simulation & Virtual Testing), Product Evaluation & Testing.
Our expertise in these area has been developed from nearly six decades of knowledge & experience in designing and innovating products and machines for our group's own manufacturing companies.
We have world-class infrastructure and offer quality Technical Services to clients in India & Abroad in the following areas:
Escorts Knowledge Management Center unites professional expertise with long practical.
Design Simulation & Verification using FEA tools
Pre processing (Meshing)Structural analysisThermal analysisNon linear analysisDynamic analysisFatigue analysisOptimization of structureMulti-body dynamics including flexible body
Styling
Model making
Converting physical prototype to CAD model
Point cloud data generation
Dimensional Analysis
Product Life Estimation
Design Verification
Failure Simulation
Service Load Data Acquisition
Performance Optimization
Gaseous & Particulate Emission Evaluation
Combustion Optimization
Friction Measurement
Computerized Engine Mapping
Cylinder Head Port Flow Characteristic Evaluation
Oil Consumption Evaluation
Reliability & Durability Test
Statutory Certification
Service Load Data Acquisition to create load history
Noise & Vibration Measurement & Diagnostic Studies
Modal Analysis
Noise Source Mapping
World Class Knowledge Management Centre with state of art facilities for design & product evaluation , committed to deliver quality & trouble free products.
Highly Qualified & Experienced interdisciplinary team of engineers and researchers in the area of Mechanical, Agriculture, Metallurgical & Chemical Engineering from reputed institutes of India like IIT's, IISc, BITS etc.
Design Offices equipped with powerful workstations and latest state of the art design and simulation software packages
Use of UGS - IDEAS/NX 3D modeling and analysis software in addition to AutoCAD 2D design software
I-DEAS / NX 3-D Modeling & Assembly
Pro - Engineer
AUTOCAD (2-D)
I-DEAS / NX Simulation
NASTRAN & PATRAN
ADAMS
State of art Styling studio and model making shop
Styling Software : Alias
Equipment for Digitizing
ATOS white light scanner (GOM,
Software for surfacing
Ideas – Imageware
Microscope-Neophot 32
Stereo Microscope
Hardness testers – Rockwell, Brinell & Bickers
Micro hardness testers-Tukon
Universal Hardness Tester UH-250
Shore “A” & “D” Hardness tester
Rubber Tensile testing Machine
Carbon & Sulphur Apparatus
Laboratory Oven
Electro Analyzer
Titrator (METTLER : DL-25)
Flash Point Apparatus (P.M. &
C.O.C.)
Saybolt Viscometer
Compression set Apparatus
LEICA – Micro System
Other Conventional Apparatus
Strain measurement in static & dynamic conditions
Micro Measurement System 5000 Static (40 Channels)
Micro Measurement System 6000 Dynamic (40 Channels)
Telemetry system for measurement of torque on rotating shafts.
Service load data acquisition
n-Code system QX 3 ( 40 Channels)
Dynamic data logger for strain voltage, temp. & speed
High acquisition speed
n-Code system CL 16 ( 16 Channels)
Multipurpose data logger
Capability to program each channel for different inputs
High speed & greater retention time for data.(30 days)
Tractor Test Lab equipped with
PTO Dynamometer (4 Nos)
Chassis Dynamometer (2 Nos)
Test Tracks
Wet Land Simulation
Whats new:-
With the advent of newer applications of tractors, across crop
In an endeavour to understand and cater to these needs of customers, Escorts Ltd. launched its "Jai Kisan Series" of tractors. It is a path breaking initiative of recasting the entire product portfolio to make it application and geography specific.
The product line was launched in a series of mega launch events in the states of Punjab, Haryana, Rajasthan and western UP. The Jai Kisan Series is slated to be launched soon in rest of the country.
Tractors parts name:-
Carburetor Clutch and Pressure Plates cooling Fan Differential Engine Parts Engine Rebuild Kit Fenders Fuel System Parts Hydraulic Pump Manifolds Mufflers Power Steering Kit Radiator
Seat 3-Point Lift Water Pump Wheels