Success Stories from the LIEN

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Success stories from Ireland's large industry energy network. A voluntary network facilitated by SEAI (Sustainable Energy Authority of Ireland)

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  • Large industry energy network

    Success Stories

  • SEAI LArgE InduStry EnErgy nEtwork SuCCESS StorIES

  • ConneCt With the netWorKEngage with our structured approach to shape the future of global energy management.

    John.OSullivan@seai.ieJohn OSullivan +353 1 808 2014

    Who we areTHE Large Industry Energy Network (LIEN) is a voluntary net work, facilitated by Sustainable Energy Authority of Ireland, of companies working to maintain strong energy management and environmental protection practices.

    LIEN members recognise the bene ts of collaborating with like-minded organisations on best practice and new technologies in energy management.

    Membership of the LIEN is open to organisations who are part of the Energy Agreements programme and/or those who have annual energy spend in excess of 1m.

    What we doLIENs core aim is to support participants goals for reducing the cost of energy. There are also wider bene ts, not least the environmental gains of energy ef ciency, which have social bene ts and also improve rms relationships with their stakeholders.

    Workshops and seminars are organised throughout the year for LIEN members, providing them with a forum to learn from energy experts and other specialists, as well as from other energy managers.

    Where we are goingThere are strong government priorities and targets for improving energy ef ciency and the use of renewable energy. Achievements by LIEN companies are recognised and contribute to national energy objectives ranging across ef ciency, competitiveness, energy security and environmental protection.

    SEAI LArgE InduStry EnErgy nEtwork SuCCESS StorIES pAgE 1

  • A World Leader in Energy EfficiencyFormed in 1995, the LIEN has established itself as one of the worlds leading energy efficiency networks.

    Bringing together Irelands largest industrial energy users to collaborate and to develop and share best practice in energy management, the LIEN has:

    createdaworld-classbodyofknowledgeandresources

    contributedstronglytonationalenergyobjectives

    establishedIrelandasagloballeaderinthedevelopment and implementation of energy management systems

    LIEN Members Lead the Way in Energy Performance GainsLIEN members account for 15% of the national total primary energy requirement (TPER).

    LIEN members achieve annual energy savings togetherwithadditionalnon-energy-relatedsavings, including business process improvements and the gaining of competitive advantage.

    Between1995and2011,long-termmembersachievedenergy efficiency performance gains of 32%.

    Large Industry Energy NetworkMaxiMising energy savings into the future

    SEAI LArgE InduStry EnErgy nEtwork SuCCESS StorIESpAgE 2

  • The Development of Energy Management MaturityAn organisations energy management system (EnMS) must be continually improved. The LIEN has progressed step by step via energy agreements and national and international standards.

    However, SEAI has developed an Energy Management Maturity Model (EM3) to provide guidance and a clear roadmap to ensure that progress is maintained into the future. SEAIs strategy is to make this progress within the LIEN, so that EnMS maturity will lead to further effi ciency and savings.

    Key Driver for Ongoing Energy SavingsA subset of the LIEN, the Energy Agreements Programme proactively promotes special initiatives on an annual basis.

    Special working groups focused on sectors, methodologies and technologies disseminate and promote innovation and replication across the network.

    sectors: Food & Dairy, Data Centres, Commercial Buildings

    Methodologies: Energy Ef ciency Design, Operational Control, Lean, Six Sigma, Energy Management Maturity Model

    technologies: HVAC, Compressed Air, Refrigeration

    Lien tiMeLine Key Dates

    1995Lien

    formed

    2003nego

    tiated

    agreeme

    ntsnegotiate

    d

    agreeme

    nts2005

    is 393 enM

    s

    standardis 3

    93 enMs 200

    6ener

    gy

    agreeme

    nts

    Programm

    e

    2006

    agreeme

    nts

    Programm

    e

    2009is en

    16001

    enMs

    standard

    2009is en

    16001 2011

    iso 50001

    enMs

    standard

    2012ener

    gy

    Managem

    ent

    Maturity

    Model

    SEAI LArgE InduStry EnErgy nEtwork SuCCESS StorIES pAgE 3

  • Large Industry Energy NetworkiMPressive resuLts in energy savings

    150Irelands Energy Effi ciency Network with over 150 members

    32%LIEN members improved energy effi ciency by 32%

    1:12The LIEN productive business sector translates every 1m of taxpayer money into 12m worth of energy saving bene ts

    SEAI LArgE InduStry EnErgy nEtwork SuCCESS StorIESpAgE 4

  • The LIEN spans all sectors and a wide range of industrial and commercial activities.

    over150membercompanies,

    representingupto30,000jobs

    accountingforover60%ofnationalindustrial energy use

    LIENmembersthatjoinedin1995haveachievedanoverall energy performance improvement of 32%.

    From 2006 the Energy Agreements programme and the adoption of Energy Management standards have contributed to the increase in energy performance.

    PHARMA CHEM

    FOOD/D

    RINK

    HEALTHCARE

    ELECTRON

    ICS

    OT

    HER

    MeMBershiP ProfiLe PerforManCe gains

    0

    5%

    10%

    15%

    20%

    25%

    30%

    35%

    40%

    10 11090807060504030201009998979695

    0%

    10%16%

    37%

    31%33%

    32%

    SEAI LArgE InduStry EnErgy nEtwork SuCCESS StorIES pAgE 5

  • ireland is now a global leader in energy- management systems

    The LIEN/SEAI work on energy effeciency has helped to stimulate the emergence of the professional energy manager and the development of energy services, leading to new business opportunities in Ireland and abroad.

    Ireland has the highest take-up of EnMS in the world.

    The Irish Energy Management Standard ultimately helped to shape the new international standard, while Irish experts are leading energy-management projects globally.

    the Lien suCCess story

    network boosts irish competitiveness and supports enterprise

    the Lien success story

    SEAI LArgE InduStry EnErgy nEtwork SuCCESS StorIESpAgE 6

  • Lien builds up world-class body of knowledge and resources

    A test-bed for new solutions, the network has built up and is disseminating a major body of knowledge and resources, which can be widely replicated.

    The LIEN has led the way in cutting energy and operating costs, while amassing a huge range of energy expertise and resources.

    The LIEN has established itself as one of the worlds leading energy ef ciency networks.

    The LIEN will continue to be a key actor in Irelands drive to cut energy waste and emissions, ensure security of supply, and improve competitiveness.

    World - leading energy e ciency network shows record of performance and bene ts since 1995

    Lien leads drive towards sustainable energy future

    SEAI LArgE InduStry EnErgy nEtwork SuCCESS StorIES pAgE 7

  • the Lien suCCess story

    World-leading energy effi ciency network shows record of performance and bene ts since 1995

    Since 1995, the LIEN has become a powerhouse for continually improving energy performance, identifying and harnessing new opportunities, and disseminating resources and information.

    Lien leads the way in achievements and expertise Accountsfor60%oftotalindustrialenergyusageinIreland,

    whilstalsoincludingothernon-industrialsectors

    ContinuestocutenergyandoperatingcostsaswellasCO2 emissions

    Hasbuiltupahugerangeofenergyexpertiseandknowledge

    Overall, the network is a model of government and business cooperatingtobuildanenergy-ecienteconomy.

    Members shows remarkable energy improvement since 1995 Improvedenergyperformanceby32%between1995and2011

    (long-termmembers)

    Translatedevery1moftaxpayermoneyinto12mworthofenergy-savingbenetsintheproductivebusinesssector

    network speeds progress and ampli es bene ts Bestpracticeisidentiedandwidelyshared

    Manyyearsofresearchtimearesavedthroughsharingknowledge

    Thebenetsofinfosharingandperformancebenchmarkingaremagniedasnetworkmembershipgrows.

    energy Management system intensi es progressEnergy Agreements Programme (EAP) companies achieve particularly strong results by using the Energy Management System (EnMS) approach:

    Averageenergyperformanceimprovementof3%yearly.Highperformers reduced energy costs by 30% over a 4 year period.

    Non-energybenetsaregainedthroughfurtherimprovementsin process effi ciency, productivity and product quality

    The EnMS process drives up to 65% of savings as energy service and process challenges reveal deeper opportunities.

    Lien identi es new opportunities year after yearThe network is defying the perceived law of diminishing returns by continuing to identify new saving opportunities year after year.

    SEAI LArgE InduStry EnErgy nEtwork SuCCESS StorIESpAgE 8

  • the Lisheen MineThe Lisheen Mine, a LIEN member since 2000, operates in a competitive global market where commodity prices for lead and zinc change regularly. It is thus essential to maximise energy e ciency. We have continuously improved our energy performance, which is re ected in our LIEN EPI. The LIEN provides a forum for us to discuss common issues and hear how various initiatives may be relevant to us.

    Under Operation Survival, which began in 2009, we achieved our target of reducing underground power consumption by 5% within 90 days. Since then, weve maintained the momentum of this project. Average underground power consumption is 18% lower than in January 2009.

    JIM dunnE, EnErgy MAnAgEr, tHE LISHEEn MInE

    DairygoldDairygolds initial certi cation to EN16001 in 2010 proved invaluable for us. Our relationship with SEAI strengthened the EnMS we implemented and paved the way for energy savings in year 1 that exceeded our expectations. In year 2, we increased the scope of target saving areas. Energy awareness and management are now embedded in our everyday performance. Our impending transition to ISO50001 will give our system greater recognition and hone even further the focus on energy usage and e ciency on-site.

    rutH CLAnCy, group EnErgy MAnAgEr, dAIrygoLd Food IngrEdIEntS

    MEMBERSUCCESSSTORIES

    pAgE 9SEAI LArgE InduStry EnErgy nEtwork SuCCESS StorIES

  • the Lien suCCess story

    Network boosts Irish competitiveness and supports enterprise

    By engaging in a process of continually improving energy performance, LIEN members:

    Havesubstantiallyreducedoperatingcostsandincreasedcostcompetitiveness

    Weremorepreparedfortherecessionandcangainfurtheradvantage when there is an economic uplift

    Regularlyunlocknon-energybenetsorby-products,throughenergy-drivenprojects,thataddtoenergysavings

    Members embed energy in strategic planningOrganisationsincludeenergyintheirlong-termstrategicplanningsettinggoalstosaveCO2,fullcorporatesocialresponsibility(CSR),address their obligations and targets, and ensure sustainability.

    energy management leads to business improvement LIEN companies have found that the initial focus on energy management leads to improvements in other business processes, demonstrating the intrinsic link between energy use and productivity gains.

    network spurs emergence of world-class energy managersTheLIENandSEAIworkonenergyeciencynotonlybenetsfromtheexpertiseofoutsideconsultants,butalsodeepenstheexpertiseof these consultants and has helped to stimulate the emergence of the professional energy manager.

    energy e ciency means businessThedemandforenergy-relatedanalysisinprojectshasstimulateda market need for energy services. Delivery models for these have evolved and are maturing. The energy services market and entrepreneurs have developed new business opportunities in Ireland and are winning business abroad.

    Meanwhile,thewide-rangingachievementsofSEAIandtheLIENintheeldofenergyeciencyandbestpracticecontributestronglytopromoting Ireland as an attractive location for sustainable business.

    SEAI LArgE InduStry EnErgy nEtwork SuCCESS StorIESpAgE 10

  • MEMBERSUCCESSSTORIES

    Kerry ingredientsKerry Ingredients & Flavours, Charleville has been focusing on reducing energy consumption for many years. Since teaming up with SEAI, initially through the LIEN and more recently the EAP, we have reduced our electricity and gas consumption signi cantly. Implementing an EnMS gave us a solid platform for continued energy savings. As we make the transition to ISO50001, we are con dent we will bene t from signi cant energy savings in the years ahead.

    ErIC FLynn, EnErgy MAnAgEr, kErry IngrEdIEntS & FLAVourS, CHArLEVILLE

    glanbiaAt Glanbia Consumer Foods we have reduced our energy consumption by 31% in the past ve years. During this time after initial scepticism we transitioned from SEAIs LIEN to the EAP. This led to our implementation of a certi ed EnMS which embedded a structured, systematic approach to saving energy throughout the organisation. This, coupled with our own internal focus on benchmarking, will ensure energy savings long into the future throughout the Glanbia Consumer Foods division.

    rICHArd HogAn, EnVIronMEntAL MAnAgEr, gLAnBIA ConSuMEr FoodS

    SEAI LArgE InduStry EnErgy nEtwork SuCCESS StorIES pAgE 11

  • the Lien suCCess story

    Ireland is now a global leader in energy-management systems

    The SEAI/industry partnership has been pivotal in turning Ireland intoaninternationalleaderinenergy-managementbestpractice,solutions and systems.

    Country plays leading role in shaping energy standards 11%ofnationalprimaryenergyismanagedandcontrolledby

    EnergyManagementSystemsthehighesttake-upofEnMSglobally and will increase further.

    TheIrishStandardforEnergyManagement,IS393,wasthemodel for the European standard EN16001 which shaped the development of the new international standard, ISO50001.

    irish expertise now in global demand Irishexpertsareleadingenergymanagementprogrammes

    globally and transferring knowledge developed in Ireland within their multinational organisations.

    ThedevelopmentofexpertiseisreectedinSEAIsparticipationininternationalprojectsrelatingtoenergymanagementandenergymanagement standards.

    Withworld-classenergyexpertisebeingdevelopedinIreland,thecountry has hosted international workshops and conferences such as:

    realising the potential making energy Management systems deliver, Dublin, November 2009.

    Creating the right environment for iso50001 to thrive, Dublin, May 2012.

    SEAI LArgE InduStry EnErgy nEtwork SuCCESS StorIESpAgE 12

  • MEMBERSUCCESSSTORIES

    abbott ireland Pharmaceutical operationAIPO implemented an EnMS to IS 393 and has since migrated to EN16001 and then to ISO50001. Recently the bene ts of a certi ed EnMS were shared with other global Abbott companies when the Irish experiences at AIPO were presented through an Abbott webinar conference. There was signi cant interest and many are seriously considering implementation.

    rICHArd HArrIngton, EnErgy tEAM LEAdEr, AIpo

    DePuyDePuy were among the rst companies to be certi ed to EN16001 in Sept 2009. We have since transitioned and are now certi ed to ISO50001. The energy challenge is seen as a priority for DePuy and as a healthcare provider DePuy understands that climate change can negatively a ect human health. We have therefore taken sustained, long-term action to address this challenge from a cost usage and sustainability point of view. DePuy Ireland, with its key industrial partners in the I2E2 centre, provides leadership, support and direction and, along with Irish academic excellence, is driving emb...