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    Journal of Emerging Trends in Engineering and Applied Sciences (JETEAS) 1 (1): 48-51

    48

    Geospatial Settlement Monitoring of Above Oil Storage Tank

    1R. Ehigiator Irughe,

    2Jacob Odeh Ehiorobo

    and

    O.M. Ehigiator

    3

    1Siberian State Academy of Geodesy, Novosibirsk, Russia.

    2

    Faculty of Engineering, University of Benin, Faculty of Engineering, Benin City.3Faculty of Basic Science, Benson- Idahosa University, Benin City, Nigeria.

    Corresponding Author:R. Ehigiator Irughe

    ______________________________________________________________________________________________

    Abstract

    Tanks used for storing crude oil in tank farms are usually cylindrical and made up of concrete foundation As a result of

    age, loading and off loading of crude oil from the tanks, geological condition of the site and other environmental factors,

    the foundation upon which these tanks are constructed are subjected to movement particularly settlement at the tankfoundation. The safety of the tanks becomes of paramount importance as any catastrophic failure will adversely affect

    the environment. At the Forcados Tank Farm, there are ten tanks currently used for crude oil storage. In this study, onlytank 209 was used as case study scenario for the Subsidence monitoring of the tanks foundation under loading. In order

    to monitor these tanks, studs were attached to the base of the tank at equal intervals. Measurement for subsidence was

    carried out on the studs position from primary Geodetic controls located within the tank farm in 2000, 2003 and 2004

    respectively. The result of the study revealed that maximum subsidence of 20.39mm occurred at stud 12 and minimum of5.49mm occurred in stud 1 for tank 209. A conclusion that the tank foundation is not stable.

    _______________________________________________________________________________________________

    Keywords: tank farm, bundwall, subsidence geodetic monitoring

    ______________________________________________________________________________________________

    ITRODUCTIOThe area features meandering Creeks and mangrove

    swamp Fig. I. The annual rainfall in this area ranges from

    3,000mm to 3,900mm. Temperature ranges from

    230c around July to between 350c around February and

    March. Tanks at the Forcados farm were constructed

    between 1967 and 1970. There are ten crude oil tanks

    each 21m high and diameter 76.2m (Ehigiator,

    2005). Others are two emulsion tanks, and continuoushydration tanks. Storage tanks used by most oil

    companies in Nigeria are cylindrical in shape, Oil

    production from Delta, Edo and Bayelsa State are

    delivered at the terminal and processed before being

    exported.

    Figure. 1: Map showing location of Forcados terminal by

    the Bight of Benin, Nigeria

    Forcados Tank Farm

    The aim of any monitoring project is to determine if there

    is any movement taking place in the structure. There are

    ten storage tanks at the Forcados terminal whose normal

    diameter is each 76.2m and height 21m with storage

    capacity of 500,000 bbl. (Ehigiator, 2005)

    As a result of age, geological formation of the tank farm

    site, non uniform settlement of tank foundation, loadingand off loading, temperature of the crude leading to stress

    and strain on tanks membrane, primary and secondary

    settlement of sediments, the tanks tend to undergo radial

    deformation or out of roundness.

    In addition shell out of roundness may result in gaps

    between the tanks shell and subsequent hydrocarbon

    emission into the environment. As a safety measure,

    each tank is surrounded by a bund wall which measures

    150m and at a height of about 12m.

    The aim of this large space is for the wall to

    accommodate oil spill in case of any displacement

    resulting from earth movements or spill from the tank.

    It is to be noted that certain terrain types are not at rest,

    but are slowly moving due to primary formation of

    sediment at the AKATA Formation (the marine

    environment where oil and gas are formed) and

    secondary settlement of sediment at the AGBADA

    formation (High temperature environment where oil and

    gas are trapped). As a result of the imperceptible but

    Journal of Emerging Trends in Engineering and Applied Sciences (JETEAS) 1 (1): 48-51

    Scholarlink Research Institute Journals, 2010

    jeteas.scholarlinkresearch.org

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    Journal of Emerging Trends in Engineering and Applied Sciences (JETEAS) 1 (1): 48-51

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    existent movements, the relative locations of points that

    are in such areas also change (Ehigiator, 2005)

    Monitoring of the tanks foundation will help in

    identifying and quantifying deterioration which may be

    caused by applied load, from various sources such as

    physical, chemical, climatic condition, soil types and

    proximity to the sea where the ground water level is very

    low (Ehigiator, 2010). The determination of settlement

    around the foundation is of importance especially when

    the rate of settlement is excessive or uneven (Ehigiator,

    2010). For the subsidence monitoring precise levelling

    method is used (Ehiorobo, 2000) have shown that precise

    levelling method is much more accurate for evaluating

    vertical movement than for instance GPS method.

    Structural Monitoring Of Crude Oil Storage TankMeasurement of vertical movements was carried out by

    Periodic levelling using Geodetic levelling instrument

    with telescopic staves by 3 wires method at three

    different oil levels, that is, at 3m, 10m and 19m

    respectively. The tanks under study were monitored foryear 200, 2003 and 2004. The Geodetic monitoring

    system consisted of a primary geodetic control network

    established in 1990 by an indigenous Survey company,

    Geodetic Positioning Services limited.

    In 2002 a more dense control network was established

    around the tanks for monitoring for subsidence under

    hydrostatic pressure within the tank farm, tank verticality,

    ovality and roof gap measurements were also based on

    the control points. For the monitoring purposes, studs

    were attached to the base of the tanks at equal interval.

    Additionally, three monitoring points were established

    around each tank in addition to the other bench marks

    within the bond walls. This arrangement is to allow for

    the detection of any movement of points within the bond

    wall and at a reasonable distance from the tank. Levelling

    to the studs were carried out in the mornings and evening

    periods of the day. This is to allow for the elimination of

    midday heat effects of the sun which is likely to cause

    uneven expansion of the tanks. Using the established

    geodetic control points, repeated levels and other

    measurements were carried out in 2000, 2003 and 2004

    for the tanks.

    RESULT AALYSIS

    LEVEL NET Software was used in the processing of thelevel network for each of the tanks monitored from epoch

    to epoch. The results for tank settlement monitoring for

    tanks 209 for year 2000, 2003 and 2004 at three-oil level

    are presented in the figures below.

    3.84

    3.85

    3.86

    3.87

    3.88

    3.89

    3.9

    3.91

    3.92

    3.93

    3.94

    2004 TANK 9 SUBSIDENCE

    OIL LEVEL: 3.543m

    OIL LEVEL: 10.043m

    OIL LEVEL: 19.337m

    Figure 1. The results for tank settlement monitoring for tanks 209 for year 2004 at three-oil level

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    Journal of Emerging Trends in Engineering and Applied Sciences (JETEAS) 1 (1): 48-51

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    OIL L EVE L : 3 .0 EVEL : 1 0 . EVE L : 18 .3 3 1 m

    S T UD 1 3 . 91 07 5 3 .8 98 75 3 .8 87 25

    S T UD 2 3 . 91 62 7 3 .9 05 09 3 .8 92 61

    S T UD 3 3 . 91 02 5 3 .8 99 38 3 .8 87 59

    S T UD 4 3 . 92 15 2 3 .9 00 71 3 .8 98 22

    S T UD 5 3 . 91 03 8 3 .8 89 91 3 .8 87 41

    S T UD 6 3 . 90 41 3 3 .8 83 97 3 .8 81 09

    S T UD 7 3 . 89 82 7 3 .8 80 01 3 .8 77 49

    S T UD 8 3 . 91 06 3 3 .8 91 68 3 .8 86 64

    S T UD 9 3 . 91 82 7 3 .8 97 15 3 .8 94 88

    S T UD 1 0 3 . 92 01 0 3 .8 99 85 3 .8 93 63

    S T UD 1 1 3 . 92 53 2 3 .9 04 25 3 .8 99 11

    S T UD 1 2 3 . 91 51 3 3 .9 00 55 3 .8 96 95

    S T UD 1 3 3 . 92 36 5 3 .9 09 11 3 .8 97 26

    S T UD 1 4 3 . 93 36 5 3 .9 19 44 3 .9 05 91

    S T UD 1 5 3 . 92 63 5 3 .9 13 42 3 .9 02 10

    S T UD 1 6 3 . 91 84 6 3 .9 05 83 3 .8 93 88

    S T UD 1 3 . 91 07 5 3 .8 98 75 3 .8 87 25 3.84000

    3.85000

    3.86000

    3.87000

    3.88000

    3.89000

    3.90000

    3.91000

    3.92000

    3.93000

    3.94000

    2 0 0 3 TA N K 9 S U B S I D E N C E

    Figure 2. The results for tank settlement monitoring for tanks 209 for year 2003 at three-oil level

    S T U D 1 S T U D 2 S T U D 3 S T U D 4 S T U D 5 S T U D 6 S T U D 7 S T U D 8 S T U D 9 S T U D 1 0 S T U D 1 1 S T U D 1 2 S T U D 1 3

    O / L: 3. 08 6 3 91 7. 6 3 92 2. 85 3 91 6. 57 3 93 0. 55 3 91 9. 98 3 91 3. 07 3 90 7. 36 3 92 2. 05 3 92 6. 21 3 92 7. 25 3 93 1. 38 3 91 9. 77 3 92 7. 33

    O / L: 11 .5 80 3 90 3. 81 3 90 8. 9 3 90 3. 9 3 91 6. 66 3 90 5. 69 3 89 5. 6 3 89 4. 29 3 91 0. 59 3 91 5. 42 3 91 6. 7 3 92 0. 17 3 90 7. 7 3 91 6. 69

    O / L: 20 .2 26 3 88 7. 56 3 89 1. 75 3 88 6. 91 3 90 1. 01 3 89 0. 53 3 88 4. 09 3 88 2. 37 3 89 0. 55 3 89 8. 25 3 89 8. 02 3 90 3. 56 3 88 8. 22 3 89 7. 89

    A p p e n d i x 7 A

    3 8 5 0

    3 8 6 0

    3 8 7 0

    3 8 8 0

    3 8 9 0

    3 9 0 0

    3 9 1 0

    3 9 2 0

    3 9 3 0

    3 9 4 0

    3 9 5 0

    2 0 0 0 T A N K 9 S U B S ID E N C E

    Figure. 3 The results for tank settlement monitoring for tanks 209 for year 2000 at three-oil level

    DISCUSSIOS AD RESULTS

    The results from subsidence monitoring for Tank 209 in

    2000, 2003 and 2004 show that the largest settlement

    occurred at stud 12 between the period with a value of

    14.57mm between 2000 and 2003 and 16.43mm between

    2003 and 2004. The lowest subsidence occurred at Stud 1

    between 2003 and 2004 with a value of 5.39mm. In all

    areas the rate of subsidence was fairly evenly spread

    around the tank for the period of investigations.

    There appear to be an uneven movement of the ground

    below this tank. The results are however within an

    acceptable limit hence the tank cannot be said to be at

    risk. Further investigations are however ongoing to

    access the stability of the ground below this tank.

    COCLUSIOS

    Monitoring of tanks and tanks foundation helps in

    identifying and quantifying deteriorations which may

    lead to tank failure. The history of tank disaster

    throughout the world reveals that problems often arise

    undetected due to inaccurate evaluation of foundation

    defects. For any tank monitoring programme to be

    effective, the equipment used for the monitoring must

    be precise and of the highest quality. The monitoring

    personnel must be experienced in not only data capture

    but also the analysis of the acquired data.

    In carrying out monitoring for subsidence at the tank base

    at the forcado tank farm, any noticeable difference or

    settlement in excess of 5cm means that such a tank

    should be put out of use. Measurements carried out for

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    tank 209 however reveal no abnormal ground subsidence

    at the base of the tanks.

    REFERECES

    Ehigiator, Irugbe R. 2005. Environmental safety and

    monitoring of crude oil storage tanks at the Forcados

    terminal. M. Eng Thesis, Department of Civil

    Engineering, University of Benin, Benin City.

    Ehigiator et al., 2010. Structural deformation analysis of

    cylindrical oil storage tank using geodetic observations.

    Geo -Siberia International Exhibition and scientific

    conference, Novosibrisk Russia Federation. 15-22.

    Ehigiator et al., 2010. Determination of the ovality of

    crude oil storage tanks using least square. Advanced

    materials research. A TransTech series, Switzerland. 34-

    40.

    Ehiorobo O. J. 2000. 3D Control Baseline forDeformation studies of the Ikpoba Dam Journal of

    Engineering Sciences and Application Vol. 2. 68 87.

    Ehiorobo O. J. 2000. Evaluation of Geodetic heights for

    Monitoring for subsidence at the Ikpoba River Dam

    .Journal of Engineering Sciences and Application Vol. 4.

    8 21.

    Kassar M and Becker J.M. 1999. Error source in high

    precision levelling How to minimize their effects on

    heights, FIG Commission 5, March 15-17 Gavle Sweden