subsea instrumentation systems - ken...

subsurface systems

Subsea Instrumentation Systems

™

2

The DigiTRON range of subsea instrumentation connectors

combines the many field proven features of the Mini CE connector

with the latest in design technology.

DigiTRON benefits include faster lead times and improved

flexibility. This is achieved by DigiTRON’s modular design

specification using fewer components.

Technically, DigiTRON gains high-density pin configurations for

more compact 7 and 12 way connectors. PEEK moulded inserts and

pins eliminate potential leak paths around the termination area,

while new louvred contacts minimise contact resistance.

DigiTRON connectors for ROV operation are considerably simpler,

stronger and more compliant to avoid damage while mating. A new

debris seal gives positive indication of successful mating.

High integrity is ensured by pressure compensation, two completely

independent oil chambers and built-in redundancy.

DigiTRON connectors are rated at 1000V ac (pin to pin) and up to

20A. They are primarily used for instrumentation and low power

distribution.

DigiTRON Range highlights

4, 7 & 12 ways for deployment by ROV, stab plate or diver

Capable of at least 100 subsea mating cycles in a heavily

contaminated sand / silt environment

25 year design life

In-house testing to 3000 metres

TM

TM

2a

ProtectiveCaps

BULKHEADFLANGE

DIVER PLUG BODY

RECEPTACLEBODY

DIVER

RECEPTACLEBODY

STABPLATE

RECEPTACLEBODY

ROV

STAB PLATE PLUG BODY

ROVPLUG BODY

FLANGE

EXTENSION

HYDRACON HOSE FITTING

G10 CABLE GLAND

G20 CABLE GLAND

DUMMY BACKSHELL

FLANGEDDUMMY BACKSHELL

FIXED FLANGE

FLOATING FLANGE

COMPLIENT FLANGE

GLANDED BACKSHELL

ROV HANDLE

RIGHT ANGLE EXTENSION

BULKHEAD FLANGE

DUMMY

BACKSHELL

HYDRACON

BACKSHELL

RO

VS

tab

Pla

teD

ive

r

®

Contents

3

2a

6

8

9

10

12

18

28

35

36

37

38

40

4

DigiTRON Common Module Diagram

DigiTRON Technology Overview

Termination Methods

Technical Specification

Type Numbering System

DigiTRON Range - Product Selection

ROV Connectors

Stab Plate Connectors

Diver Connectors

Tronic Subsea Cable

Hydracon 2500 Oil Tube

Junction Boxes

Interface Drawings

Glossary

Page Number

™


4

Controlled Environment (CE) Principle

DigiTRON connectors are based around the

unique and patented Controlled

Environment (CE) principle. This

arrangement ensures the highest level of

integrity for long life and repeated subsea

mating capability.

The CE plug features an oil-filled primary

diaphragm to prevent water ingress.

Each electrical socket is further

protected within an individual secondary

oil-filled diaphragm.

Both diaphragms have individual seals,

failure of either seal does not

compromise the connector’s integrity.

Shuttle pins prevent water ingress or loss

of oil when the connector is not mated.

Insulated pins on the receptacle

connector displace the shuttle pins

during the mating process. The

conductive tips of the pins are wiped

twice before making contact with the

electrical socket.

The whole assembly is pressure

balanced to minimise stress within the

sealing areas.

7 Way Receptacle & Plug insert assemblies

7 Way Plug insert assembly

7 way plug front end 4 way plug front end

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5

CE Principle - Sequence of Operations

1 Plug & Receptacle prior to mating

Cutaway model of a 4 way plug assembly

2 Receptacle Pin engage with shuttle pin of plug assembly

3 Receptacle Pin enters first oil chamber of the primary diaphragm and pushes back the shuttle pin

4 Receptacle Pin enters secondary diaphragm and makes full contact with plug contact pin

Technical Philosophy

1 Work with Nature where possible - use

pressure balancing to minimise material

stress.

2 Use modular systems to achieve

maximum flexibility whilst utilising

proven components.

3 Include at least one level of redundancy

on high integrity connectors.

4 Mechanical gland sealing avoids many

problems associated with moulding to

cable sheaths.

5 Ensure material compatibility and

traceability - the majority of Tronic

subsea connectors have a twenty five

year design life with no requirement for

servicing.

™

Termination Methods

6

Cable Termination

After termination and testing, the gland

housing is filled with hydrophobic

dielectric gel. When deployed, a

diaphragm subjects the gel to ambient

seawater pressure, preventing water

ingress and minimising material stress.

Termination sleeves over the solder cups

provide the conductors with a continuous

insulating layer.

A cable-to-conductor boot seals the

gland cavity from the cable. This

prevents water ingress from the spaces

between the conductors in the event of

cable sheath damage.

The compression cable seal performs

consistently – even when assembled in

difficult conditions.

Gland size / cable sheath capacity

Cable gland

Cable sealing / gripping components

Series 10 DigiTRON connectors with standard and extended glands

Glandsize

G10

Minimumsheath Ø

13 mm

G20 23 mm

Maximumsheath Ø

22.9 mm

33 mm

Termination Methods

7

CE Principle - Sequence of Operations

Oil tube termination

Oil Tube Termination

Oil-filled Hydracon 2500 hose containing a

number of sheathed conductors can be used

as an alternative to cable and glands.

Connectors and oil tube are supplied as a

complete harness.

Pressure compensation is provided by

the flexibility of the tube.

Short oil tube jumpers are significantly

simpler and less expensive than cable

equivalents.

Complex cable harnesses can be

constructed from connectors, tee pieces

and junction boxes.

Bulkhead Termination

Bulkhead mounted connectors are used

where a disconnectable interface is required

at the boundary of an environmentally sealed

enclosure.

Example applications include: subsea control

modules, junction boxes and subsea power

distribution modules.

DigiTRON connector for Hydracon 2500 oil tube

Rear view of a bulkhead connector with termination sleeves

®

Technical Specification

8

Electrical Specification 4 way connector

Maximum working voltage 1000 Volts

7 way connector

1000 volts

12 way connector

1000 volts

Maximum working current 20 Amps 10 Amps 10 Amps

Typical contact resistance <2 Milliohms <2 Milliohms <2 Milliohms

Typical pin to pin resistance ›10 Gigaohms ›10 Gigaohms ›10 Gigaohms

ROV Mating Requirements 4 way connector

Mating Force<30 kgf(<66 lbf)

7 way connector

<30 kgf(<66 lbf)

12 way connector

<30 kgf(<66 lbf)

Demating Force (±20%)40 kgf(88 lbf)

40 kgf(88 lbf)

50 kgf(110 lbf)

Maximum radial misalignment±20mm

(±0.79 inch)±20mm

(±0.79 inch)±20mm

(±0.79 inch)

Maximum rotational misalignment ±15° ±15° ±15°

Maximum angular misalignment ±20° ±20° ±20°

Mechanical Specification 4 way connector

Production test pressure (seawater)1000 metres(3280 feet)

7 way connector

1000 metres(3280 feet)

12 way connector


Qualification test pressure (seawater)3000 metres(9840 feet)



Maximum conductor size (standard)4 mm

(12 awg)4 mm

(12 awg)4 mm

(12 awg)

Maximum conductor size (with crimps and extended cable gland

25 mm(4 awg)

25 mm(4 awg)

25 mm(4 awg)

Oil Tube Specification 4 way connector

Standard conductors within the oil tube

7 way connector

Raychem 44, 1000V, ø2.06mm (0.08 inch), 16awg

12 way connector

Oil type Dow Corning 200/1000 (silicone oil)

2 2 2

222

Storage temperature range -40°C to 70°C -40°C to 70°C -40°C to 70°C

Working temperature range 0°C to 40°C 0°C to 40°C 0°C to 40°C

Type Numbering System

9

BROV-10-A001-BQ-G10-MC04S1 2 3 4 5 6 7 8

1 CONNECTOR FAMILY

2 SERIES

3 TYPE of CONNECTOR

Indicates the DigiTRON connector family:

BROV:DigiTRON ROV mated

BDIV: DigiTRON Diver mated

BSTA: DigiTRON Stab Plate mated

5 TERMINATION

Indicates the type of termination:

G10: Series 10 gland

G20: Series 20 gland

EA: Hydracon 2500 oil tube

6 CONTACT INSERT DENSITY

Indicates the contact insert density:

MC: Mini CE compatible

HD: High density pin configuration

7 NUMBER of WAYS

Indicates the number of ways:

04: 4 Way

07: 7 Way

12: 12 Way

8 CONTACT

Indicates the type of contact:

S: Socket

P: Pin

Indicates the size (series) within the DigiTRON

range and which insert they can accomodate:

10: 4 way Mini CE compatible inserts & 7 way high density inserts

20: 12 way high density inserts

Indicates the type of connector as follows:

A Plug connector (socket contacts)

B Receptacle connector (pin

contacts)

G: Flange mounted bulkhead receptacle

connector (pin contacts)

H: Flange mounted bulkhead plug

connector (socket contacts)

L: Dummy plug connector (socket

contacts)

M: Dummy receptacle connector (pin

contacts)

P: Protective cap for receptacle

R: Protective cap for plug

T: Test connectors

The number immediately following the

connector type distinguishes different

variations. A001..A999 represent different

configurations of plug connector for

a particular shell size (series).

4 MATERIAL

Indicates the material:

AA: Stainless Steel

BQ: UNS S32550

AC: Acetal

™

®


10

This catalogue describes the standard connectors within

the DigiTRON range.

Standard connectors are generally available at shorter lead

times than less common or bespoke connectors.

Non-standard configurations include:

Right angle cable exits

Extended glands to accommodate crimps facilitating

termination to conductors bigger than 4.0 mm

Plug or Receptacle?

DigiTRON plug connectors contain electrical sockets

protected by pressure balanced dielectric fluid.

Receptacles contain pin inserts (male). Plugs are inserted

into receptacles - hence their respective names.

The choice between plug and receptacle is usually dictated

by system configuration. There are three primary

considerations:

1 If a voltage is to be applied to the connector whilst

unmated, then a plug must be used. Receptacles must

NEVER be live whilst unmated

2 Receptacle connector pins must not be left exposed to

seawater for more than 28 days over the system

lifetime. A dummy plug connector should be used

wherever practical

3 Some system designers prefer to use plug connectors

(the more complicated component) on recoverable

equipment

In-line Plug Connector (A)

In-line plug connectors are fitted with socket contacts

within an oil-filled environment and are terminated to a

segment of cable or oil tube.

In-line Receptacle Connector (B)

In-line receptacle connectors are fitted with male pin

contacts and are terminated to a segment of cable or oil

tube.

When mated, the receptacle's pins are protected by the

plug's dielectric fluid.

The use of dummy connectors is advised if the pins on

receptacles are likely to be exposed to seawater for any

significant period. The advised maximum cumulative

exposure over the life of the system is 28 days, although

some pin deterioration may occur in a shorter period.

Bulkhead Connectors (G&H)

Bulkhead connectors are used where a disconnectable

interface is required at the boundary of an environmentally

sealed enclosure. Applications include oil-filled subsea

control modules, junction boxes and instrument housings.

The environmental seal is achieved by face and barrel O

rings. Solder cups are provided at the inboard side of the

connector for end-user termination. Inboard tails and / or

termination sleeves can be specified at order time.

Connector End Views - Actual Size4 way Plug 7 way Plug 12 way Plug

™

™

2


11

Dummy Connectors

Full-function dummy connectors are similar to in-line

connectors, with a blank backshell replacing the cable

gland or oil tube adaptor.

Dummies can be supplied with three distinct wiring

configurations:

1 Open circuit

2 Specified contacts shorted

3 Specified contacts wired together with resistors;

Wiring and resistor requirements are specified at time

of order

Dummy Plug (L)

There are three principal uses for dummy plugs:

1 To mechanically and electrically protect the pins on a

receptacle that might otherwise be exposed to

seawater

2 To provide a short across the pins of a receptacle

connector for subsea test purposes – e.g. monitoring

the condition of an umbilical during deployment

3 To prevent marine growth and sand / silt deposits on

an unmated receptacle

Wiring and resistor requirements are specified at time of

order.

Dummy / Shorting / Parking Receptacle (M)

The three principal uses for dummy receptacles are:

1 To provide a short across the sockets of a plug

connector for subsea testing – e.g. monitoring the

condition of an Umbilical during deployment

2 Somewhere to fix (park) a spare plug on a subsea

installation. A flange-mounted receptacle connector

without the pin insert is often used for this purpose

3 To prevent marine growth and sand / silt deposits on

an unmated plug

Protective Caps (P&R)

The use of black acetal caps is recommended to protect

connectors during transport and storage, prior to subsea

deployment.

Test Plugs and Receptacles (T)

Test plugs and receptacles are used for cost-effective

factory testing of a system without risk of damage to the

gold-plated connector contacts.

NotesPlease note letter in brackets eg: (A) refers to the type of

connector (item 3) on page 9.

Connector End Views - Actual Size4 way Receptacle 7 way Receptacle 12 way Receptacle

™

ROV Connectors

12

ROV flying plug for Hydracon 2500 oil tube with inset showing snap ring

ROV compliantly mounted receptacle for Hydracon 2500 oil tube

ROV bulkhead receptacle

ROV (Remote Operated

Vehicle) Deployment

Large primary catchment area and built

in compliance facilitate mating in

difficult conditions

ROV Connectors can cope with

considerable misalignment during the

initial stages of mating, but alignment is

ensured before the pins meet the

seals

Straight push / pull operation facilitated

by snap ring

Manufactured from super duplex

stainless (UNS S32550) for improved

strength and corrosion resistance

ROV Notes

1 Four way DigiTRON ROV connectors are

compatible with four way Mini CE ROV

connectors

2 Seven and twelve way DigiTRON ROV

connectors utilise high-density inserts

and are NOT Mini CE compatible

3 ROV connectors are manufactured from

UNS S32550 super duplex stainless steel

giving a 25 year design life

4 Tronic strongly recommend that ROV

connectors are isolated from CP systems

to minimise calcareous growth

5 The use of dummy connectors is advised

if the pins on receptacles are likely to be

exposed to seawater. The advised

maximum cumulative exposure over the

life of the connector is 28 days, although

some pin deterioration may occur in a

shorter period.

Compliant mount

ROV Connectors

13

16

14

15

15

16

17

1717

17

16

15

15

14

1414

16

Page Number

Page Number

ROV COMPLIANTLY MOUNTED RECEPTACLE FOR CABLE

ROV COMPLIANTLY MOUNTED PLUG FOR CABLE

ROV BULKHEAD PLUG

ROV BULKHEAD RECEPTACLE

ROV PARKING RECEPTACLE

ROV DUMMY PLUG

ROV PROTECTIVE CAPS

ROV TEST CONNECTORS

ROV FLYING PLUG FOR CABLE

ROV FLYING PLUG FORHYDRACON 2500 OIL TUBE

®

ROV FLYING RECEPTACLE FORHYDRACON 2500 OIL TUBE

®ROV COMPLIANTLY MOUNTED PLUGFOR HYDRACON 2500 OIL TUBE

®

ROV COMPLIANTLY MOUNTED RECEPTACLE FOR HYDRACON 2500 OIL TUBE®

PLUGRECEPTACLE

ROV FLYING RECEPTACLE FOR CABLE

ANY PLUG will mate with ANY RECEPTACLE in the ROV range

ROV Connectors

14

ROV FLYING CONNECTORS FOR CABLE

A A

ReceptaclePlugB B

Series GlandSeries

CableØ

mm

A

mm

NominalWeight

kg

DrawingNumber

TypeNumberB

mm

Numberof

Ways

10 10 13 to 23 325 3.00 1T16741 BROV-10-A001-BQ-G10-MC04S258410 10 13 to 23 325 3.00

3.501T16741 BROV-10-A001-BQ-G10-HD07S2587

20 20 23 to 33 331 1T16743 BROV-20-A001-BQ-G20-HD12S27212

10 10 13 to 23 334 3.00 1T16755 BROV-10-B001-BQ-G10-MC04P258410 10 13 to 23 334 3.00 1T16755 BROV-10-B001-BQ-G10-HD07P258720 20 23 to 33 339 3.50 1T16756 BROV-20-B001-BQ-G20-HD12P27212

PLU

GRE

CEPT

ACLE

DigiTRON ROV series [10 / 20] flying [plug / receptacle] with [4 / 7 / 12] ways and series [10 / 20] cable gland

ROV COMPLIANTLY MOUNTED CONNECTORS FOR CABLE

AA

ReceptaclePlug

Series GlandSeries

CableØ

mm

A

mm

FlangeØ

mm

NominalWeight

kg

DrawingNumber

TypeNumber

InterfaceDrg No. (page 38)

Numberof Ways

10 10 13 to 23 292 108 3.00 2T16878 BROV-10-A002-BQ-G10-MC04S3T16813410 10 13 to 23 292 108 3.00 2T16878 BROV-10-A002-BQ-G10-HD07S3T16813710 20 23 to 33 295 108 2T16879 BROV-10-A002-BQ-G20-MC04S3T16813410 20 23 to 33 295 108 3.00

3.00

3.502T16879 BROV-10-A002-BQ-G20-HD07S3T168137

20 20 23 to 33 295 122 2T16880 BROV-20-A002-BQ-G20-HD12S3T1656112

PLU

G

10 10 13 to 23 300 108 3.00 2T16612 BROV-10-B002-BQ-G10-MC04P3T16813410 10 13 to 23 300 108 3.00 2T16612 BROV-10-B002-BQ-G10-HD07P3T16813710 20 23 to 33 303 108 2T16883 BROV-10-B002-BQ-G20-MC04P3T16813410 20 23 to 33 303 108 3.00

3.00

3.502T16883 BROV-10-B002-BQ-G20-HD07P3T168137

20 20 23 to 33 303 122 2T16884 BROV-20-B002-BQ-G20-HD12P3T1656112REC

EPTA

CLE

DigiTRON ROV series [10 / 20] compliantly mounted [plug / receptacle] with [4 / 7 / 12] ways and series [10 / 20] cable gland

Compliant Mount

ROV Connectors

15

ROV FLYING CONNECTORS FOR HYDRACON 2500 OIL TUBE

AA

ReceptaclePlug

Series Hose internal Ø

mm

Hose outside Ø

mm

Hose Code

A

mm

NominalWeight

kg

DrawingNumber

TypeNumberB

mm

Numberof

Ways

10 12.7 22.9 EA 325 3.00 1T16669 BROV-10-A003-BQ-EA-MC04S254410 12.7 22.9 EA 325 3.00

3.501T16669 BROV-10-A003-BQ-EA-HD07S2547

20 12.7 22.9 EA 331 1T16744 BROV-20-A003-BQ-EA-HD12S25612

10 12.7 22.9 EA 334 3.00 1T16742 BROV-10-B003-BQ-EA-MC04P254410 12.7 22.9 EA 334 3.00 1T16742 BROV-10-B003-BQ-EA-HD07P254720 12.7 22.9 EA 339 3.50 1T16757 BROV-20-B003-BQ-EA-HD12P25912

PLU

GRE

CEPT

ACLE

DigiTRON ROV series [10 / 20] flying [plug / receptacle] with [4 / 7 / 12] ways and Hydracon 2500 oil tube fitting

BB

®

®

ROV COMPLIANTLY MOUNTED CONNECTORS FOR HYDRACON 2500 OIL TUBE

AA

ReceptaclePlug


mm

Hose outside Ø

mm

A

mm

Flange Ø

mm

NominalWeight

kg

DrawingNumber

TypeNumber


Numberof

Ways

10 12.7 22.9 331 108 3.00 2T16881 BROV-10-A004-BQ-EA-MC04S3T16813410 12.7 22.9 331 108 3.00 2T16881 BROV-10-A004-BQ-EA-HD07S3T16813720 12.7 22.9 338 122 2T16882 BROV-20-A004-BQ-EA-HD12S3T1656112

10 12.7 22.9 340 108 3.00 2T16885 BROV-10-B004-BQ-EA-MC04P3T16813410 12.7 22.9 340 108 3.00 2T16885 BROV-10-B004-BQ-EA-HD07P3T16813720 12.7 22.9 346 122 3.50

3.50

2T16886 BROV-20-B004-BQ-EA-HD12P3T1656112

PLU

GRE

CEPT

ACLE

DigiTRON ROV series [10 / 20] compliantly mounted [plug / receptacle] with [4 / 7 / 12] ways and Hydracon 2500 oil tube fitting

®

®

Compliant Mount

ROV Connectors

16

ROV BULKHEAD CONNECTORS

AA

ReceptaclePlug

Series A

mm

Flange Ø

mm

NominalWeight

kg

DrawingNumber

TypeNumber


Numberof

Ways

10 136 89 1.00 2T16611 BROV-10-H001-BQ-MC04S3T8346410 136 89 1.00

1.002T16611 BROV-10-H001-BQ-HD07S3T83467

20 139 94 2T16763 BROV-20-H001-BQ-HD12S3T1168512

10 144 89 1.00 2T16764 BROV-10-G001-BQ-MC04P3T8346410 144 89 1.00 2T16764 BROV-10-G001-BQ-HD07P3T8346720 147 94 1.00 2T16765 BROV-20-G001-BQ-HD12P3T1168512

PLU

GRE

CEPT

ACLE

DigiTRON ROV series [10 / 20] bulkhead [plug / receptacle] with [4 / 7 / 12] ways

ROV PARKING RECEPTACLE & ROV DUMMY PLUG

A A

Plug Receptacle

Series A

mm

Flange Ø

mm

NominalWeight

kg

DrawingNumber

TypeNumber


Numberof

Ways

10 325 - 1.50 2T16766 BROV-10-L001-BQ-MC04S-410 325 - 1.50 2T16766 BROV-10-L001-BQ-HD07S-720 331 - 2T16767 BROV-20-L001-BQ-HD12S- 2.0012P

LUG

10 101 89 0.50 3T16862 BROV-10-M001-CD3T13234not applicable20 101 94 0.50 3T16863 BROV-20-M001-CD3T11161not applicable- - - - -- --RE

CEPT

ACLE

DigiTRON ROV series [10 / 20] parking receptacle & DigiTRON ROV series [10 / 20] dummy plug with [4 / 7 / 12] waysPlease specify internal shorting requirements for dummy plug if required for continuity testing

ROV Connectors

17

ROV PROTECTIVE CAPS

A A

B

Cap for Plug Cap for Receptacle

B

Series A

mm

B

mm

NominalWeight

kg

DrawingNumber

TypeNumber

Numberof

Ways

10 102 61 0.25 3T16864 BROV-10-P001-ACnot applicable20 102 66 0.25 3T16865 BROV-20-P001-ACnot applicable- - - - - --

10 68 77 0.25 3T16866 BROV-10-R001-ACnot applicable20 68 85 0.25 3T16867 BROV-20-R001-ACnot applicable- - - - - --

PLU

GRE

CEPT

ACLE

DigiTRON ROV series protective caps [10 / 20] [plug / receptacle]

ROV TEST CONNECTORS

AA

ReceptaclePlug

Series A

mm

B

mm

NominalWeight

kg

DrawingNumber

TypeNumber

Numberof

Ways

10 118 41 0.50 3T16868 BROV-10-T001-CD-MC04S410 118 41 0.50 3T16868 BROV-10-T001-CD-HD07S720 118 50 3T168690.50 BROV-20-T001-CD-HD12S12

10 125 77 0.50 3T16870 BROV-10-T002-AC-MC04P410 125 77 0.50 3T16870 BROV-10-T002-AC-HD07P720 125 86 0.50 3T16871 BROV-20-T002-AC-HD12P12

PLU

GRE

CEPT

ACLE

DigiTRON ROV series [10 / 20] test [plug / receptacle] with [4 / 7 / 12] ways

BB


18

7 way Stab Plate plug & receptacle for oil tube

Stab Plate Deployment

The stab plates provide movement and

clamping force for mate / demate

Floating mounts on one connector

accommodate misalignment.

Standard connectors suit popular

hydraulic coupler stab plate

configurations.

Stab Plate Notes

1 Stab plate connectors are manufactured

from 316L stainless steel, and must be

connected to a corrosion protection

system

2 Due to the number of different stab plate

connector configurations, Tronic

recommend that stab plate connectors

are specified and purchased in pairs.

For this reason, DigiTRON stab plate

connectors are not directly compatible

with Mini CE



exposed to seawater. The advised

maximum cumulative exposure over the

life of the connector is 28 days, although

some pin deterioration may occur in a

shorter period.

12 way Stab Plate bulkhead plug


19

2422

2524

2223

2325

2726

2627

2727

22

STAB PLATE PLUG FOR CABLE

STAB PLATE RECEPTACLE FOR CABLE (90°)

STAB PLATE RECEPTACLE CONNECTORS

STAB PLATE BULKHEAD PLUG

PROTECTIVE CAPS FOR STAB PLATE CONNECTORS

STAB PLATE DUMMY PLUG

STAB PLATE TEST CONNECTORS


STAB PLATE RECEPTACLE FORHYDRACON 2500 OIL TUBE (90°)

®

STAB PLATE RECEPTACLE FORHYDRACON 2500 OIL TUBE

®

STAB PLATE PLUG FORHYDRACON 2500 OIL TUBE (90°)®

STAB PLATE PLUG FOR

HYDRACON 2500 OIL TUBE®

PLUGRECEPTACLE

ANY PLUG will mate with ANY RECEPTACLE in the STAB PLATE range

STAB PLATE RECEPTACLE FOR CABLE STAB PLATE PLUG FOR CABLE (90°)

Page Number

Page Number


20

Fixed & Floating Mounts

One connector in a stab plate pair is normally

fitted with floating mounts, the other is fixed.

Floating mounts allow approximately ± 1 mm

movement laterally. The following tables

include a reference to fixed or floating to

differentiate the two types of mounting.

Split Flanges

Split flanges can be provided so that

pre-terminated harnesses can be passed

through the hole in the stab plate and then

fixed from the other side. Please contact

customer support for details.

Large Conductors

DigiTRON solder cups can accommodate

conductors up to 4 mm (12awg).

Termination to a cable with larger conductors

is achieved by using crimps and 4 mm tails.

A gland extension piece is used to

accommodate this arrangement. Please

contact customer support for details.

™

2

2

CRIMP ADAPTOR

Crimp AdaptorExtension Piece

Fixed Flange

Split Flange

Solid Flange

Large Conductors - Gland Extension / Crimps

Floating Flange


21

Stab Plate distances

DigiTRON Stab Plate connectors are

designed to be compatible with common

hydraulic couplers. Flanges on stab plate

connectors are 10 mm thick.

If both connectors are mounted on the inside

face of the plates, the closed distance

between the inside of the plates must be

100 to 101 mm.

If both connectors are mounted on the

outside face of the plates, the closed

distance between the outside of the plates

must be 80 to 81 mm.

If one connector is mounted on an outside

face, and the other on the inside face, the

distance between the two faces to which the

connectors are fitted must be 90 to 91 mm.

™

100 / 101 mm

80 / 81 mm

90 / 91 mm

Inside Faces

Outside Faces

One / Other Faces


22

STAB PLATE CONNECTORS FOR CABLE

AA

ReceptaclePlug

Series GlandSeries

CableØ

mm

A

mm

FlangeSizemm

NominalWeight

kg

DrawingNumber

TypeNumber

FlangeType


Numberof

Ways

10 10 13 to 23 284 70 x 70 2.25 2T16615 BSTA-10-A001-AA-G10-MC04SFixed 3T11164410 10 13 to 23 284 70 x 70 2.25 2T16615 BSTA-10-A001-AA-G10-HD07SFixed 3T11164710 10 13 to 23 284 70 x 70 2.25 2T16615 BSTA-10-A002-AA-G10-MC04SFloating 3T11164410 10 13 to 23 284 70 x 70 2.25 2T16615 BSTA-10-A002-AA-G10-HD07SFloating 3T11164710 20 23 to 33 287 70 x 70 2.50 2T16826 BSTA-10-A001-AA-G20-MC04SFixed 3T11164410 20 23 to 33 287 70 x 70 2.50 2T16826 BSTA-10-A001-AA-G20-HD07SFixed 3T11164710 20 23 to 33 287 70 x 70 2.50 2T16826 BSTA-10-A002-AA-G20-MC04SFloating 3T11164410 20 23 to 33 287 70 x 70 2.50 2T16826 BSTA-10-A002-AA-G20-HD07SFloating 3T11164720 20 23 to 33 287 74 x 74 2.75

2.752T16827 BSTA-20-A001-AA-G20-HD12SFixed 3T1112712

20 20 23 to 33 287 74 x 74 2T16827 BSTA-20-A002-AA-G20-HD12SFloating 3T1112712

10 10 13 to 23 284 70 x 70 2.50 2T16834 BSTA-10-B001-AA-G10-MC04PFixed 3T11164410 10 13 to 23 284 70 x 70 2.50 2T16834 BSTA-10-B001-AA-G10-HD07PFixed 3T11164710 10 13 to 23 284 70 x 70 2.50 2T16834 BSTA-10-B002-AA-G10-MC04PFloating 3T11164410 10 13 to 23 284 70 x 70 2.50 2T16834 BSTA-10-B002-AA-G10-HD07PFloating 3T11164710 20 23 to 33 287 70 x 70 2.75 2T16835 BSTA-10-B001-AA-G20-MC04PFixed 3T11164410 20 23 to 33 287 70 x 70 2.75 2T16835 BSTA-10-B001-AA-G20-HD07PFixed 3T11164710 20 23 to 33 287 70 x 70 2.75 2T16835 BSTA-10-B002-AA-G20-MC04PFloating 3T11164410 20 23 to 33 287 70 x 70 2.75 2T16835 BSTA-10-B002-AA-G20-HD07PFloating 3T11164720 20 23 to 33 287 74 x 74 3.00

3.002T16836 BSTA-20-B001-AA-G20-HD12PFixed 3T1112712

20 20 23 to 33 287 74 x 74 2T16836 BSTA-20-B002-AA-G20-HD12PFloating 3T1112712

PLU

GR

EC

EP

TA

CLE

DigiTRON Stab Plate series [10 / 20] [plug / receptacle] with [4 / 7 / 12] ways and series [10 / 20] cable gland


23

STAB PLATE CONNECTORS FOR HYDRACON 2500 OIL TUBE

AA

ReceptaclePlug


mm

Hose outside Ø

mm

A

mm

FlangeSizemm

NominalWeight

kg

DrawingNumber

TypeNumber

FlangeType

InterfaceDrg No.

(see page 39)

Numberof

Ways

10 12.7 22.9 318 70 x 70 2.00 2T16609 BSTA-10-A003-AA-EA-MC04SFixed 3T11164410 12.7 22.9 318 70 x 70 2.00 2T16609 BSTA-10-A003-AA-EA-HD07SFixed 3T11164710 12.7 22.9 318 70 x 70 2.00 2T16609 BSTA-10-A004-AA-EA-MC04SFloating 3T11164410 12.7 22.9 318 70 x 70 2.00 2T16609 BSTA-10-A004-AA-EA-HD07SFloating 3T11164720 12.7 22.9 331 74 x 74 2.50 2T16828 BSTA-20-A003-AA-EA-HD12SFixed 3T111271220 12.7 22.9 331 74 x 74 2.50 2T16828 BSTA-20-A004-AA-EA-HD12SFloating 3T1112712

PLU

G

10 12.7 22.9 318 70 x 70 2.25 2T16610 BSTA-10-B003-AA-EA-MC04PFixed 3T11164410 12.7 22.9 318 70 x 70 2.25 2T16610 BSTA-10-B003-AA-EA-HD07PFixed 3T11164710 12.7 22.9 318 70 x 70 2.25 2T16610 BSTA-10-B004-AA-EA-MC04PFloating 3T11164410 12.7 22.9 318 70 x 70 2.25 2T16610 BSTA-10-B004-AA-EA-HD07PFloating 3T11164720 12.7 22.9 331 74 x 74 2.75 2T16837 BSTA-20-B003-AA-EA-HD12PFixed 3T111271220 12.7 22.9 331 74 x 74 2.75 2T16837 BSTA-20-B004-AA-EA-HD12PFloating 3T1112712

REC

EPTA

CLE

DigiTRON Stab Plate series [10 / 20] [plug / receptacle] with [4 / 7 / 12] ways and Hydracon 2500 oil tube fitting

®

®


24

90° STAB PLATE CONNECTORS FOR CABLE

AA

ReceptaclePlug

Series GlandSeries

CableØ

mm

A

mm

FlangeSizemm

NominalWeight

kg

DrawingNumber

TypeNumber

FlangeType


Numberof

Ways

10 10 13 to 23 178 70 x 70 2.75 2T16829 BSTA-10-A005-AA-G10-MC04SFixed 3T11164410 10 13 to 23 178 70 x 70 2.75 2T16829 BSTA-10-A005-AA-G10-HD07SFixed 3T11164710 10 13 to 23 178 70 x 70 2.75 2T16829 BSTA-10-A006-AA-G10-MC04SFloating 3T11164410 10 13 to 23 178 70 x 70 2.75 2T16829 BSTA-10-A006-AA-G10-HD07SFloating 3T11164710 20 23 to 33 183 70 x 70 3.00 2T16830 BSTA-10-A005-AA-G20-MC04SFixed 3T11164410 20 23 to 33 183 70 x 70 3.00 2T16830 BSTA-10-A005-AA-G20-HD07SFixed 3T11164710 20 23 to 33 183 70 x 70 3.00 2T16830 BSTA-10-A006-AA-G20-MC04SFloating 3T11164410 20 23 to 33 183 70 x 70 3.00 2T16830 BSTA-10-A006-AA-G20-HD07SFloating 3T11164720 20 23 to 33 191 74 x 74 3.25

3.252T16831 BSTA-20-A005-AA-G20-HD12SFixed 3T1112712

20 20 23 to 33 191 74 x 74 2T16831 BSTA-20-A006-AA-G20-HD12SFloating 3T1112712

10 10 13 to 23 178 70 x 70 3.00 2T16616 BSTA-10-B005-AA-G10-MC04PFixed 3T11164410 10 13 to 23 178 70 x 70 3.00 2T16616 BSTA-10-B005-AA-G10-HD07PFixed 3T11164710 10 13 to 23 178 70 x 70 3.00 2T16616 BSTA-10-B006-AA-G10-MC04PFloating 3T11164410 10 13 to 23 178 70 x 70 3.00 2T16616 BSTA-10-B006-AA-G10-HD07PFloating 3T11164710 20 23 to 33 183 70 x 70 3.25 2T16838 BSTA-10-B005-AA-G20-MC04PFixed 3T11164410 20 23 to 33 183 70 x 70 3.25 2T16838 BSTA-10-B005-AA-G20-HD07PFixed 3T11164710 20 23 to 33 183 70 x 70 3.25 2T16838 BSTA-10-B006-AA-G20-MC04PFloating 3T11164410 20 23 to 33 183 70 x 70 3.25 2T16838 BSTA-10-B006-AA-G20-HD07PFloating 3T11164720 20 23 to 33 191 74 x 74 3.50

3.502T16839 BSTA-20-B005-AA-G20-HD12PFixed 3T1112712

20 20 23 to 33 191 74 x 74 2T16839 BSTA-20-B006-AA-G20-HD12PFloating 3T1112712

PLU

GR

ECEP

TAC

LE

DigiTRON Stab Plate series [10 / 20] [plug / receptacle] with [4 / 7 / 12] ways and series [10 / 20] cable gland at 90°


25

90° STAB PLATE CONNECTORS FOR HYDRACON 2500 OIL TUBE

AA

ReceptaclePlug


mm

Hose outside Ø

mm

A

mm

FlangeSizemm

NominalWeight

kg

DrawingNumber

TypeNumber

FlangeType


Numberof

Ways

10 12.7 22.9 178 70 x 70 2.50 1T16832 BSTA-10-A007-AA-EA-MC04SFixed 3T11164410 12.7 22.9 178 70 x 70 2.50 1T16832 BSTA-10-A007-AA-EA-HD07SFixed 3T11164710 12.7 22.9 178 70 x 70 2.50 1T16832 BSTA-10-A008-AA-EA-MC04SFloating 3T11164410 12.7 22.9 178 70 x 70 2.50 1T16832 BSTA-10-A008-AA-EA-HD07SFloating 3T11164720 12.7 22.9 191 74 x 74 3.00 1T16833 BSTA-20-A007-AA-EA-HD12SFixed 3T111271220 12.7 22.9 191 74 x 74 3.00 1T16833 BSTA-20-A008-AA-EA-HD12SFloating 3T1112712

PLU

G

10 12.7 22.9 178 70 x 70 2.75 1T16840 BSTA-10-B007-AA-EA-MC04PFixed 3T11164410 12.7 22.9 178 70 x 70 2.75 1T16840 BSTA-10-B007-AA-EA-HD07PFixed 3T11164710 12.7 22.9 178 70 x 70 2.75 1T16840 BSTA-10-B008-AA-EA-MC04PFloating 3T11164410 12.7 22.9 178 70 x 70 2.75 1T16840 BSTA-10-B008-AA-EA-HD07PFloating 3T11164720 12.7 22.9 191 74 x 74 3.25 1T16841 BSTA-20-B007-AA-EA-HD12PFixed 3T111271220 12.7 22.9 191 74 x 74 3.25 1T16841 BSTA-20-B008-AA-EA-HD12PFloating 3T1112712

REC

EPTA

CLE

DigiTRON Stab Plate series [10 / 20] [plug / receptacle] with [4 / 7 / 12] ways and Hydracon 2500 oil tube fitting at 90°

®

®


26

STAB PLATE BULKHEAD CONNECTORS

AA

ReceptaclePlug

Series A

mm

FlangeSize Ø

mm

NominalWeight

kg

DrawingNumber

TypeNumber


Numberof

Ways

10 89 70 x 70 1.00 2T16848 BSTA-10-H001-AA-MC04S3T8346410 89 70 x 70 1.00 2T16848 BSTA-10-H001-AA-HD07S3T8346720 89 71 x 71 1.25 2T16849 BSTA-20-H001-AA-HD12S3T1168512

10 88 70 x 70 1.25 2T16850 BSTA-10-G001-AA-MC04P3T8346410 88 70 x 70 1.25 2T16850 BSTA-10-G001-AA-HD07P3T8346720 88 71 x 71 1.50 2T16851 BSTA-20-G001-AA-HD12P3T1168512

PLU

GRE

CEPT

ACLE

DigiTRON Stab Plate series [10 / 20] bulkhead [plug / receptacle] with [4 / 7 / 12] ways

STAB PLATE DUMMY PLUGS

A

Series A

mm

FlangeSizemm

NominalWeight

kg

DrawingNumber

TypeNumber

FlangeType


Numberof

Ways

10 172 70 x 70 1.00 2T16852 BSTA-10-L001-AA-MC04SFixed 3T11164410 172 70 x 70 1.00 2T16852 BSTA-10-L001-AA-HD07SFixed 3T11164710 172 70 x 70 1.00 2T16852 BSTA-10-L002-AA-MC04SFloating 3T11164410 172 70 x 70 1.00 2T16852 BSTA-10-L002-AA-HD07SFloating 3T11164720 172 74 x 74 1.25 2T16853 BSTA-20-L001-AA-HD12SFixed 3T111271220 172 74 x 74 2T16853 BSTA-20-L002-AA-HD12SFloating 3T11127 1.2512

PLU

G

DigiTRON Stab Plate series [10 / 20] dummy plug with [4 / 7 / 12] waysPlease specify internal shorting requirements if required for continuity testing

Plug


27

PROTECTIVE CAPS FOR STAB PLATE CONNECTORS

AA

Cap for PlugCap for Receptacle

BB

Series A

mm

B

mm

NominalWeight

kg

DrawingNumber

TypeNumber

Numberof

Ways

10 89 50 0.25 3T16854 BSTA-10-P001-ACnot applicable20 86 60 0.25 3T16855 BSTA-20-P001-ACnot applicable- - - - - --

10 97 49 0.25 3T16856 BSTA-10-R001-ACnot applicable20 97 59 0.25 3T16857 BSTA-20-R001-ACnot applicable- - - - - --

PLU

GRE

CEPT

ACLE

DigiTRON Stab Plate series protective caps [10 / 20] [plug / receptacle]


AA

ReceptaclePlug

BB

Series A

mmB

mm

NominalWeight

kg

DrawingNumber

TypeNumber

Numberof

Ways

10 118 38 0.50 3T16633 BSTA-10-T001-CD-MC04S410 118 38 0.50 3T16633 BSTA-10-T001-CD-HD07S720 118 50 0.75 3T16639 BSTA-20-T001-CD-HD12S12

10 115 51 0.50 3T16858 BSTA-10-T002-AC-MC04P410 115 51 0.50 3T16858 BSTA-10-T002-AC-HD07P720 115 57 0.75 3T16859 BSTA-20-T002-AC-HD12P12

PLU

GRE

CEPT

ACLE

DigiTRON Stab Plate series [10 / 20] test [plug / receptacle] with [4 / 7 / 12] ways

Diver Connectors

28

4 way Diver plug & receptacle for cable

Cutaway model of a 12 way Diver bulkhead receptacle

Diver Deployment

A threaded acetal clamp ring ensures

secure, low-force, clamping of connector

pairs without galling

Connectors are manufactured from 316L

stainless steel for a 25 year design life

when deployed in conjunction with a

corrosion protection system

Diver Notes

1 Four way DigiTRON connectors are

compatible with four way Mini CE

connectors. Standard DigiTRON

connectors feature a single key and will

therefore fit Mini CE receptacles of any

keying angle

2 Seven and twelve way DigiTRON

connectors are NOT Mini CE compatible

3 Diver connectors are manufactured from

316L stainless steel, and must be

connected to a corrosion protection

system



exposed to seawater for any significant

period. The advised maximum

cumulative exposure over the life of the

connector is 28 days, although some pin

deterioration may occur in a shorter

period.

PLUGRECEPTACLE

ANY PLUG will mate with ANY RECEPTACLE in the DIVER range

Diver Connectors

29

3030

3030

3131

3131

3232

3232

3434

34

3434

3333

DIVER PLUG FOR CABLE

DIVER RECEPTACLE FOR CABLE

DIVER FLANGE MOUNTED RECEPTACLE FOR CABLE

DIVER FLANGE MOUNTED PLUG FOR CABLE

DIVER BULKHEAD RECEPTACLE

DIVER BULKHEAD PLUGDIVER DUMMY RECEPTACLE

DIVER DUMMY PLUG

DIVER FLANGE MOUNTED DUMMY CONNECTORS

DIVER FLANGE MOUNTED PARKING RECEPTACLE

PROTECTIVE CAPS FOR DIVER CONNECTORS

DIVER FLANGE MOUNTED RECEPTACLEFOR HYDRACON 2500 OIL TUBE

®

DIVER FLANGE MOUNTED PLUGFOR HYDRACON 2500 OIL TUBE®

DIVER RECEPTACLE FORHYDRACON 2500 OIL TUBE®

DIVER PLUGFOR HYDRACON 2500 OIL TUBE

®

Page Number

Page Number

DIVER TEST CONNECTORS

Diver Connectors

30

DIVER CONNECTORS FOR CABLE

A

B

A

ReceptaclePlug

Series GlandSeries

CableØ

mm

A

mm

NominalWeight

kg

DrawingNumber

TypeNumber

B

mm

Numberof

Ways

10 10 13 to 23 280 1.75 2T16607 BDIV-10-A001-AA-G10-MC04S56410 10 13 to 23 280 1.75 2T16607 BDIV-10-A001-AA-G10-HD07S56710 20 23 to 33 283 2.25 2T16771 BDIV-10-A001-AA-G20-MC04S63410 20 23 to 33 283 2.25

2.752T16771 BDIV-10-A001-AA-G20-HD07S637

20 20 23 to 33 283 2T16772 BDIV-20-A001-AA-G20-HD12S6912

10 10 13 to 23 280 2.00 2T16784 BDIV-10-B001-AA-G10-MC04P51410 10 13 to 23 280 2.00 2T16784 BDIV-10-B001-AA-G10-HD07P51710 20 23 to 33 283 2.50 2T16608 BDIV-10-B001-AA-G20-MC04P63410 20 23 to 33 283 2.50 2T16608 BDIV-10-B001-AA-G20-HD07P63720 20 23 to 33 283 3.00 2T16785 BDIV-20-B001-AA-G20-HD12P6312

PLU

GR

ECEP

TAC

LE

DigiTRON Diver series [10 / 20] [plug / receptacle] with [4 / 7 / 12] ways and series [10 / 20] cable gland

B

Series GlandSeries

CableØ

mm

A

mm

Flange Ø

mm

NominalWeight

kg

DrawingNumber

TypeNumber


Numberof

Ways

10 10 13 to 23 310 89 2.00 2T16650 BDIV-10-A002-AA-G10-MC04S3T8399410 10 13 to 23 310 89 2.00 2T16650 BDIV-10-A002-AA-G10-HD07S3T8399710 20 23 to 33 313 89 2.50 2T16773 BDIV-10-A002-AA-G20-MC04S3T8399410 20 23 to 33 313 89 2.50

3.002T16773 BDIV-10-A002-AA-G20-HD07S3T83997

20 20 23 to 33 313 94 2T16774 BDIV-20-A002-AA-G20-HD12S3T1547012

10 10 13 to 23 289 89 2.00 2T16786 BDIV-10-B002-AA-G10-MC04P3T8399410 10 13 to 23 289 89 2.00 2T16786 BDIV-10-B002-AA-G10-HD07P3T8399710 20 23 to 33 292 89 2.50 2T16787 BDIV-10-B002-AA-G20-MC04P3T8399410 20 23 to 33 292 89 2.50 2T16787 BDIV-10-B002-AA-G20-HD07P3T8399720 20 23 to 33 292 94 3.00 2T16788 BDIV-20-B002-AA-G20-HD12P3T1547012

PLU

GR

ECEP

TAC

LE

DigiTRON Diver series [10 / 20] flange mounted [plug / receptacle] with [4 / 7 / 12] ways and series [10 / 20] cable gland

DIVER FLANGE MOUNTED CONNECTORS FOR CABLE

AA

ReceptaclePlug

Diver Connectors

31

DIVER CONNECTORS FOR HYDRACON 2500 OIL TUBE

A

B

A

ReceptaclePlug

B

Series Oil tube internal Ø

mm

Oil tube outside Ø

mm

Oil tubeCode

A

mm

NominalWeight

kg

DrawingNumber

TypeNumber

B

mm

Numberof

Ways

10 12.7 22.9 EA 314 1.25 2T16775 BDIV-10-A003-AA-EA-MC04S56410 12.7 22.9 EA 314 1.25

1.502T16775 BDIV-10-A003-AA-EA-HD07S567

20 12.7 22.9 EA 327 2T16776 BDIV-20-A003-AA-EA-HD12S6912

10 12.7 22.9 EA 314 1.50 2T16789 BDIV-10-B003-AA-EA-MC04P51410 12.7 22.9 EA 314 1.50

1.752T16789 BDIV-10-B003-AA-EA-HD07P517

20 12.7 22.9 EA 327 2T16790 BDIV-20-B003-AA-EA-HD12P6112

PLU

GRE

CEPT

ACLE

DigiTRON Diver series [10 / 20] [plug / receptacle] with [4 / 7 / 12] ways and Hydracon 2500 oil tube fitting

®

®

DIVER FLANGE MOUNTED CONNECTORS FOR HYDRACON 2500 OIL TUBE

AA

ReceptaclePlug

Series Oil tube internal Ø

mm

Oil tube outside Ø

mm

A

mm

Flange Ø

mm

NominalWeight

kg

DrawingNumber

TypeNumber


Numberof

Ways

10 12.7 22.9 344 89 1.50 2T16777 BDIV-10-A004-AA-EA-MC04S3T8399410 12.7 22.9 344 89 1.50

1.75 2T16777 BDIV-10-A004-AA-EA-HD07S3T83997

20 12.7 22.9 357 94 2T16778 BDIV-20-A004-AA-EA-HD12S3T1547012

10 12.7 22.9 320 89 1.75 2T16791 BDIV-10-B004-AA-EA-MC04P3T8399410 12.7 22.9 320 89 1.75

2.002T16791 BDIV-10-B004-AA-EA-HD07P3T83997

20 12.7 22.9 333 94 2T16792 BDIV-20-B004-AA-EA-HD12P3T1547012

PLU

GRE

CEPT

ACLE

DigiTRON Diver series [10 / 20] flange mounted [plug / receptacle] with [4 / 7 / 12] ways and and Hydracon 2500 oil tube fitting

®

®

Diver Connectors

32

DIVER BULKHEAD CONNECTORS

AA

ReceptaclePlug

Series A

mm

Flange Ø

mm

NominalWeight

kg

DrawingNumber

TypeNumber


Numberof

Ways

10 108 89 1.00 2T16796 BDIV-10-H001-AA-MC04S3T8346410 108 89 1.00 2T16796 BDIV-10-H001-AA-HD07S3T8346720 116 94 1.50 2T16797 BDIV-20-H001-AA-HD12S3T1168512

10 108 89 1.25 2T16798 BDIV-10-G001-AA-MC04P3T8346410 108 89 1.25 2T16798 BDIV-10-G001-AA-HD07P3T8346720 116 94 1.75 2T16799 BDIV-20-G001-AA-HD12P3T1168512

PLU

GRE

CEPT

ACLE

DigiTRON Diver series [10 / 20] bulkhead [plug / receptacle] with [4 / 7 / 12] ways

DIVER DUMMY CONNECTORS

AA

ReceptaclePlug

Series A

mm

B

mm

NominalWeight

kg

DrawingNumber

TypeNumber

Numberof

Ways

10 168 56 0.75 2T16613 BDIV-10-L001-AA-MC04S410 168 56 0.75 2T16613 BDIV-10-L001-AA-HD07S720 168 69 1.25 2T16800 BDIV-20-L001-AA-HD12S12

10 168 51 1.00 2T16803 BDIV-10-M001-AA-MC04P410 168 51 1.00 2T16803 BDIV-10-M001-AA-HD07P720 168 61 1.50 2T16804 BDIV-20-M001-AA-HD12P12

PLU

GRE

CEPT

ACLE

DigiTRON Diver series [10 / 20] dummy [plug / receptacle] with [4 / 7 / 12] waysPlease specify internal shorting requirements if required for continuity testing

BB

Lanyard

Diver Connectors

33

DIVER FLANGE MOUNTED DUMMY CONNECTORS

AA

ReceptaclePlug

Series A

mm

Flange Ø

mm

NominalWeight

kg

DrawingNumber

TypeNumber

InterfaceDrg No.

(pages 38 & 39)

Numberof

Ways

10 168 89 1.00 2T16801 BDIV-10-L002-AA-MC04S3T13234410 168 89 1.00 2T16801 BDIV-10-L002-AA-HD07S3T13234720 168 94 1.50 2T16802 BDIV-20-L002-AA-HD12S3T1116112

10 168 89 1.25 2T16614 BDIV-10-M002-AA-MC04P3T8399410 168 89 1.25 2T16614 BDIV-10-M002-AA-HD07P3T8399720 168 94 1.75 2T16805 BDIV-20-M002-AA-HD12P3T1547012

PLU

GRE

CEPT

ACLE

DigiTRON Diver series [10 / 20] flange mounted dummy [plug / receptacle] with [4 / 7 / 12] waysPlease specify internal shorting requirements if required for continuity testing

PROTECTIVE CAPS FOR DIVER CONNECTORS

AA

Cap for PlugCap for Receptacle

Series A

mm

B

mm

NominalWeight

kg

DrawingNumber

TypeNumber

Numberof

Ways

10 86 50 0.25 3T16808 BDIV-10-P001-ACnot applicable20 92 61 0.25 3T16809 BDIV-20-P001-ACnot applicable- - - - - --

10 43 57 0.25 3T16810 BDIV-10-R001-ACnot applicable20 43 70 0.25 3T16811 BDIV-20-R001-ACnot applicable- - - - - --

PLU

GRE

CEPT

ACLE

DigiTRON Diver series protective caps for [10 / 20] [plug / receptacle]

BB

Diver Connectors

34

DIVER TEST CONNECTORS

AA

ReceptaclePlug

Series A

mm

B

mm

NominalWeight

kg

DrawingNumber

TypeNumber

Numberof

Ways

10 118 38 0.50 3T16633 BDIV-10-T001-CD-MC04S410 118 38 0.50 3T16633 BDIV-10-T001-CD-HD07S720 118 50 0.75 3T16639 BDIV-20-T001-CD-HD12S12

10 108 51 0.50 3T16814 BDIV-10-T002-AC-MC04P410 108 51 0.50 3T16814 BDIV-10-T002-AC-HD07P720 108 61 0.75 3T16815 BDIV-20-T002-AC-HD12P12

PLU

GRE

CEPT

ACLE

DigiTRON Diver series [10 / 20] test [plug / receptacle] with [4 / 7 / 12] ways

BB

DIVER FLANGE MOUNTED PARKING RECEPTACLE

A

Receptacle

Series A

mm

Flange Ø

mm

NominalWeight

kg

DrawingNumber

TypeNumber


Numberof

Ways

10 81 82 1.00 3T16806 BDIV-10-M003-AA3T13234not applicable20 81 94 1.00 3T16807 BDIV-20-M003-AA3T11161not applicable- - - - - ---RE

CEPT

ACLE

DigiTRON Diver series [10 / 20] flange mounted parking receptacle

Tronic Subsea Cable

35

Tronic are pleased to offer complete harnesses made up from connectors and subsea cable. Our standard four way cable is always available from stock, and is specifically designed for extended life subsea. Other cable

specifications are available on request.

Sheath

Braid

Drain Wire

Core

BeddingSheath

4 way cableTronic Part Number 75-004-TR

Outside diameter 18.2 mm

Sheath material Polyurethane

Minimum static bend radius 182 mm

Minimum dynamic bend radius 273 mm

Weight in air 371 Kg/Km

Weight in water 105 Kg/Km

Voltage rating 600Volts a.c.

Resistance 13.3 Ω/Km

Conductor size 1.5 mm2

Sheath Braid

Drain Wire

Core

BeddingSheath





















Sheath Braid

Drain Wire

Core

BeddingSheath

Hydracon 2500 Oil Tube

36

Hydracon 2500 oil tube with ROV flying plug

Tronic Part Number Hydracon 2500

Design life 25 years

Outside diameter (nominal) 22.9 mm

Inside diameter (nominal) 12.7 mm

Sheath material Hypalon

Strain member material Aramid

Minimum bend radius 125 mm

External pressure 0- 250 bar

Operating temperature 0-30 °C

Standard conductor voltage rating 1000 Volts

Standard conductor size 16 awg

Standard conductor type Raychem 44

Hydracon 2500 Technical Specification

®

®HY

DRAC

ON

2500

MIN

. BEN

D RA

D. 1

25m

m

Hypalonouter sheath

Aramid braid

Nitrileinner liner

Oil tube jumpers and harnesses are an alternative to cable. They are formed by pulling

conductors through the Hydracon 2500 hose, cutting to length, terminating the

conductors to the solder cups, fixing the oil tube to the connector backshells, leak testing

and filling with oil.

Hydracon 2500 is more flexible than cable, and is often more convenient for short

jumpers and / or complex harnesses consisting of several oil tube segments, connectors,

sensors, actuators and marshalling or junction boxes.

Complex harnesses and jumpers can be procured on a single

purchase order, factory assembled in ideal conditions and

delivered with full warranty.

Junction Boxes

37

TC6A-253 5 ports (1/4) with insert




TC6A-390 3 ports (1/2) no insert



Part Number Material

Junction Boxes for Hydracon 2500

Oil Tube

A major advantage of Hydracon‚ 2500 oil tube is the ease with

which complex harnesses can be factory assembled.

Harnesses can include connectors, actuators, sensors and

junction boxes. The junction box usually serves one of two

purposes:

1 Distribution

One input signal is distributed to several outputs. An

insert facilitates insulation around the conductor

junctions

2 Marshalling

Several 2, 3 or 4 way input legs are marshalled together

into a 12 way output. In this configuration, no insert is

required.

Junction Boxes for cable

Although not as simple as oil tube junction boxes, cable

junction boxes are available in a wide range of configurations.

Cable junction boxes are usually oil filled and pressure

compensated. For permanent fixtures, cables enter through

penetrators fitted with pressure compensated cable glands.

Disconnectable Junction Boxes

Disconnectable junction boxes can be provided through

standard DigiTRON bulkhead connectors fitted to an oil-filled

pressure-compensated stainless steel chamber. Connection

is made by in-line DigiTRON terminated to Hydracon 2500 oil

tube or cable.

®

®HY

DRAC

ON

2500

MIN

®®HYDRACON 2500 MIN

HYDRACON 2500 MIN

®HY

DRAC

ON

2500

MIN

HYDR

ACON

25

00 M

IN®

Interface Drawings

38

31.6031.40TYP

TYP

0.8

10.00 ± 0.50

Ø 60

.00

4-OFF THRO'HOLES Ø 7.0

31.60

31.40 TYP

SECTION A-A

10.00 ± 0.50

Ø 70

.00

SECTION B-BA

A

38.2038.00TYP

4-OFF THRO'HOLES Ø 7.0

38.20

38.00 TYP

B

B

0.8

4-OFF HOLES M6 x 1.0-6H

SURFACE FINISH TO BEMAINTAINED OVER Ø90

Ø 44

.20

Ø 44

.53Ø

44.58

Ø 45

.72Ø

45.97

TYP

SECTION C-C

SECTION E-E

C

c

12.00

12.00 MIN

15.00 MIN

SECTION F-F

15.00 MIN

15°

0.8

0.8

0.8

4-OFF HOLESM6 x 1-0H-6H

SURFACE FINISH TO BEMAINTAINED OVER Ø 95.0

Ø 47

.00

Ø 49

.20Ø

49.25

Ø 51

.25Ø

51.50

TYP

SECTION D-D D

D

15.00

15.00 MIN

15°

0.8

TYP

TYP 4-OFF HOLES

M6 x 1.0-6H

TYP

E

E

4-OFF HOLES M6 x 1.0-6H

TYP

TYP

F

F

Ø 0.13

Ø 0.13

Ø 0.13

Ø 0.13

24.76

24.76

27.84

27.84

24.76

24.76

27.84

27.84

Interface Drawing No: 3T11685


Interface Drawing No: 3T11161Interface Drawing No: 3T13234



DRAWINGS FOR INFORMATION ONLYAll dimensions in millimetres

Interface Drawings

39

G

SECTION G-G

G

Ø 0.134-off HOLESM6 X 1.0-6H

15.00 MIN

Ø55.0

0 ±0.5

0

1-off Ø6mmDOWEL

Ø 0.13

15.88

34.93

24.76 TYP

24.76

TYP

H

SECTION H-H

H

Ø 0.13

4-off HOLES M6 X 1.0-6H15.00 MIN

Ø65.0

0 ±0.5

0

1-off Ø6mm DOWEL

Ø 0.13

15.87

35.56

27.84 TYP

27.84

TYP

10.00 MIN20.00 MAX

Ø 58

.00 ±

1.0

SECTION I-I

Ø 70

.00 ±

0.5

SECTION J-JI

I

4-off THRO' HOLES M6 X 1.0-6HØ 0.13

24.76

24.76 TYP

TYP

10.00 MIN20.00 MAX

4-off THRO' HOLES M6 X 1.0-6HØ 0.13

27.84 TYP

J

J

27.84

TYP


Interface Drawing No: 3T15470Interface Drawing No: 3T8399


DRAWINGS FOR INFORMATION ONLYAll dimensions in millimetres

Glossary

40

316L

DescriptionTerm

The standard grade of stainless steel used for most subsea connectors when a corrosion protection system is in operation.

Bulkhead mounted connector

A connector that fits into, and seals against, a bulkhead. The mating end of the connector usually points to the external side, while the internal side is usually fitted with tails to facilitate termination within the enclosure. Note that a bulkhead connector is similar to a penetrator except that a connector is easily unmated.

CE / Controlled Environment

Tronic's patented fluid filled connector principle. The electrical sockets contained within the plug are protected within oil chambers (the 'Controlled Environment'). During mating, the receptacle pins enter the controlled environment through seals, before the electrical connection is made in the controlled environment.

Dummy connector

Connector having a fully operating mating front end but a blank backshell at the termination end. Dummies have two main uses:

1 Protecting contacts that might otherwise be exposed to seawater.

2 Creating a loop between a pair of conductors for test purposes e.g. when pulling through an umbilical.

BulkheadA boundary wall separating fluids on either side. There may be a pressure difference between the two sides.

GelA self repairing, hydrophobic gel used by Tronic to fill subsea glands. The gel allows pressure balancing and is electrically inert.

In-line connector Connectors that terminate to a cable or oil tube segment.

Insert The centre part of the connector / penetrator containing the electrical contacts.

Instrumentation Typically the range catered for by the DigiTRON connector i.e. up to 1000V and 20A.

Hydracon 2500 Tronic's registered trademark for the oil tube system sometimes used as alternative to cable.

Gland

Flange mountedA connector with a flange. Note: This is not the same as a bulkhead mounted connector.

Field assemblable gland A cable gland that can be assembled on site / offshore.

Cable to conductor bootAn elastomeric component that seals over the cable sheath and the individual conductors. Usually located within a cable gland where the individual conductors emerge from the cable.

Cathodic protectionAn electrochemical method of controlling corrosion, achieved by making a metal cathodic by means of impressed current or attachment to a sacrificial anode (usually magnesium, aluminium or zinc).

Connector Half a connector pair.

The part of the connector / penetrator where a cable is terminated.

®

™

Glossary

41

Junction box

DescriptionTerm

A component used in subsea systems where several cables / conductors are joined together. A junction box contains an insert which performs a multiple conductor joint whilst maintaining conductor sheath integrity.

Marshalling boxA component used in oil tube systems to collect the inputs from several 4 way connectors to a 7 or 12 way connector. Unlike a junction box, signals are not duplicated.

PlugThe connector half which fits inside the receptacle. In CE terminology, the plug contains electrical sockets within oil-filled chambers.

ReceptacleThe connector half into which the plug is inserted. In CE terminology, the receptacle contains the electrical pins.

Redundancy Achieved by supplying a back up to key system components so that failure of one component will not result in electrical failure.

Shuttle pin The pin that seals the oil chambers within CE plug connectors when unmated. The shuttle pin is displaced by the receptacle pin during mating.

Termination sleeve A sleeve that fits over terminations, providing a continuous insulation path.

Stab platesTwo plates which contain hydraulic and/or electrical connectors. Enables remote mating of the connectors when the distance between the plates is reduced.

UNS S32550A superior specification of stainless steel (super duplex) used to achieve long life where protection systems are not available / reliable.

Test connectors

Low cost connectors, specifically manufactured for system testing. They are not waterproof and are usually fitted with long tails for connecting to test equipment.If a system terminates in a true subsea receptacle, a test plug is used to prevent damage to the pins.

ROVSubsea Remotely Operated Vehicle. Used to carry out tasks that are beyond economic diver depth, range or capability.

PEEK (Victrex Limited)PolyEtherEtherKetone. An engineering thermoplastic with excellent insulation properties.

Penetrator A permanent connection through a bulkhead.

Oil tubeAn alternative to cable for subsea jumpers. The conductors are contained within a pressure-balanced oil-filled hose rather than within a cable.

Parking receptacleParking receptacles are very simple devices that allow a loose CE plug connector to be 'parked' or fixed. CE plug connectors do not need dummy connectors as the sockets are protected from seawater by the oil chambers.

™

Design, Illustration & Photography by Tronic Technical Publications TP001634Design, Illustration & Photography by Tronic Technical Publications TP001634

Tronic Head Office

Tronic LimitedSandside RoadUlverstonCumbriaLA12 9EFUnited KingdomTel: +44 1229 580 500Fax: +44 1229 586 604email [email protected]

www.tronicweb.com

© Tronic Limited April 2000Ref: 106-55 / 004

UKCS/NorwayExpro GroupAberdeenUnited KingdomTel +44 1224 214600Fax +44 1224 770295

Continental EuropeExpro GroupDen HelderThe NetherlandsTel +31 223 677900Fax +31 223 677911

Africa/FSUExpro GroupReadingUnited KingdomTel +44 1189 016060Fax +44 1189 016046

Asia PacificExpro GroupPerthAustraliaTel +618 9213 5555Fax +618 9213 5599

AmericasExpro GroupHoustonUSATel +1281 597 9010Fax +1281 497 8402

www.exprogroup.com

Tronic Inc10681 Haddington DriveSuite 110HoustonTexas 77043USATel: +1713 365 9644Fax: +1713 365 9642e-mail: [email protected]

Tronic LimitadaRua Senador Dantas 80GR. 401/402/403200314-201Rio de JaneiroBrasilTel: +55 21 533 8994Fax: +55 21 532 4512e-mail: [email protected]

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