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RBEI | 3/26/2014 | © Robert Bosch Engineering and Business Solutions Limited 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Component Analysis and Fault Detection CAD using MATLAB Submitted by Robert Bosch Engineering and Business Solutions Limited 1

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RBEI | 3/26/2014 | © Robert Bosch Engineering and Business Solutions Limited 2014. All rights reserved, also regarding any disposal,

exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Component Analysis and Fault Detection

CAD using MATLAB Submitted by

Robert Bosch Engineering and Business Solutions

Limited

1

RBEI/ETT3 | 3/26/2014 | © Robert Bosch Engineering and Business Solutions Limited 2014. All rights reserved, also regarding any disposal,

exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Agenda

1 • Introduction

2 • Problem Statement

3 • CAD?

4 • CAD Architecture

5 • CAD case study

6 • Work Flow

7 • CAD Infrastructure

8 • Benefits

9 • Future Scope of Work

Component Analysis and Fault Detection

2

RBEI | 3/26/2014 | © Robert Bosch Engineering and Business Solutions Limited 2014. All rights reserved, also regarding any disposal,

exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Introduction

Component analysis & fault detection is an

important step to verify and validate the behavior of

components

Validation of components in automotive is essential

during the Product life cycle

Software Tools to acquire, analyze & detect

component data

Component Analysis and Fault Detection

3

RBEI | 3/26/2014 | © Robert Bosch Engineering and Business Solutions Limited 2014. All rights reserved, also regarding any disposal,

exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Problem Statement

No defined tools

available

to analyze and

fault detection of

automotive

components

Identify critical

parameters and act

before it collapse the

vehicle

No defined critical

component

parameters in the

vehicle

Analyze and

identify the right

components in

service centre

Component Analysis and Fault Detection

4

RBEI | 3/26/2014 | © Robert Bosch Engineering and Business Solutions Limited 2014. All rights reserved, also regarding any disposal,

exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

CAD Flow

Measurement data Pattern matching Component reports

Component Analysis and Fault Detection

5

RBEI | 3/26/2014 | © Robert Bosch Engineering and Business Solutions Limited 2014. All rights reserved, also regarding any disposal,

exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Architecture

Component Analysis and Fault Detection

NI Interface

MATLAB application

Vehicle Service Center

6

RBEI | 3/26/2014 | © Robert Bosch Engineering and Business Solutions Limited 2014. All rights reserved, also regarding any disposal,

exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

CAD Study

Steering gear determines the amount of torque

required on wheel depend on hand wheel torque

Tolerance between new gear and gear which has

determines whether the component needs to be

replaced or not

Different types of steering gear are used depend on

vehicle

CAD has intelligence to detect gear parameters

under all conditions

CAD tool to detects the list of all critical components

which affect vehicle performance

Component Analysis and Fault Detection

7

RBEI | 3/26/2014 | © Robert Bosch Engineering and Business Solutions Limited 2014. All rights reserved, also regarding any disposal,

exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

CAD Measured Parameters

Steering torque, Steering wheel torque

Steering angle

Engine speed

Load

MATLAB application:-

It contains correlation data obtained from all

possible combination for the particular steering gear

Correlation data basically a matrix obtained from

pattern recognition techniques

Component Analysis and Fault Detection

8

RBEI | 3/26/2014 | © Robert Bosch Engineering and Business Solutions Limited 2014. All rights reserved, also regarding any disposal,

exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

CAD Result Analysis

Component Analysis and Fault Detection

Steering Angle Vs Steering Torque

Correlation matrix

Steering Angle &Steering Torque

9

RBEI | 3/26/2014 | © Robert Bosch Engineering and Business Solutions Limited 2014. All rights reserved, also regarding any disposal,

exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

CAD - Infrastructure

Matlab R2012b 1

Data Acquisition Toolbox 2

Signal Processing Toolbox 3

Matlab Compiler 4

Neural Network Toolbox 5

Simulink 6

NI Based Hardware 7

Component Analysis and Fault Detection

10

RBEI | 3/26/2014 | © Robert Bosch Engineering and Business Solutions Limited 2014. All rights reserved, also regarding any disposal,

exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Benefits

One platform for component analysis and detection

CAD lab can used for other components of the vehicle for fault detection

Customer visual inspection of report and satisfaction

Supports quick computation with the help of parallel computing toolbox

Performance improvement in the vehicle if the components replaced on time

Component Analysis and Fault Detection

11

RBEI | 3/26/2014 | © Robert Bosch Engineering and Business Solutions Limited 2014. All rights reserved, also regarding any disposal,

exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Future Scope of Work

CAD to interface with other components of vehicle

CAD performance table

Interfacing with database & managing data

Component Analysis and Fault Detection

12

RBEI | 3/26/2014 | © Robert Bosch Engineering and Business Solutions Limited 2014. All rights reserved, also regarding any disposal,

exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Thank You

Component Analysis and Fault Detection

13