study of bio plastic 2003 [compatibility mode]1

8/19/2019 Study of Bio Plastic 2003 [Compatibility Mode]1

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Study of Bio Plastic


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Bio Gradable Plastic Bio Plastic

-natural cycle of matter and allow an intelligent,cascading usage of natural resources without

waste (zero waste) and without emissions ofgreenhouse gases (zero emission)

• In the immediate future, the hitherto used fossilsresources will be wasted as resources, whereas onthe other hand, the available disposal options will

.

takes the material cycle of nature as a role modeland attempts to use materials and energy in an aslong and as ecological as possible mannerthrough intelligent, cascade usage without wastezero waste an wit out emission zero

emission).

• Bio Plastic is plastic from 100% nature (doesn’t.

But after destroy, bio plastic can be compost forplat. Because bio plastic use fiber chemical fromfruit


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Bio Gradable Plastic (Bio Plastic)

Category Product picture More comment

All Industry • Plastic bag

• Home tools

• Pampers baby

• Condom

• Film

• Bottle

• Cup

e ca n ustry • perat on too s

• Bone synthesis

• Artery synthesis

• Filament

• Implant

• glove

Farmer Industry • Herbicidal

• Bio radable matric

Automotive Industry • Space tire

• Seat pads

• Cowl Side

Stationery Industry • Pen

• sharpener


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Many process to make bio Plastic. But generally, Corporate use Chemical tomake the bio-plastic. But in many university researcher in Indonesia and foreign,they found the another raw material (CPO, fruit, powder, waste, etc) to make

bio-plastic.Raw

Material

(Input) Process

Products

(output)

CPO Fermentation with Special

Bacteria

Poly (3‐hidroksibutirat) ( PHB)

Hydrolyze sates starch (Oil )

organism/Use Glycerol

Powders

Waste

Chemical Blend with Fuel oxo‐degradable / PCL

In Indonesia, new recently recommended to use the PCL / OXO-degradable, because of global warming and waste of plastic.


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• PHB Plastic (Poly (3-hidroksibutirat))

▫ PHB is a bio-plastic like petro plastic poly propylene . PBH can make bio plastic in 130˚C and biodegrades all. Totally is bio-process. moreelastic than Petrochemical Plastic. Plastic can destroy in 10 week .

• PLA Plastic (poly lactated acid)

▫ PLA is a good Bio-plastic like commercial petrochemical plastic. PLA. ,

Month . Use glycerol from CPO to make it

• - - -

▫ Oxo-degradable is bio-plastic blade with Petro Chemical in 50%.Destroy in 2 years use UV, hot temp., wind


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Progress to make

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Poly (3-hidroksibutirat)

To make the P(3HB), from research in university / journalhave many way.

1. Extract from

. x rac rom me o e -batch)

Erwinia Sp USMI-20 bacteria is the bacteria fromNutrient jelly medium with temperature 37 ⁰ C - in 24

• Sample of PHB in incubator

un our.

frozen until

methanol

dry 3

3. Extract from Lactobacillus bacteria

Price of PHB can 7 until 15 X Plastic Petrochemical

Plastic can destroy in 4 week, If plastic destroy can use to medical for goodplant


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Bio-plastic with Poly

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(3-hidroksialkanoat) / PHA /P(3ha)

PHA IDR10.000/ kg Alibaba.com 2013 1:10


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Bio-plastic with Erwinia

8

Sp. USMI -20

PHB IDR 400.000 /Kilogram

Alibaba.com 2013


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• PLA (poly lactated acid) plastic ,usually from waste of fruit andcarbohydrate

• Usually the fruit and waste use fermentation with bio organism + mix

with glycerol on progress. Bio organism like :▫ ce o ac er xy num

▫ Ralstonia eutropha

• PLA can destroy after 10 week from

Price for Bio Plastic from PLA 5 X Pet r o ch em i c a l


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The best PLA to convert plastic if PLA can blend …….

• the PLA + ell a ar 2 can blend with trietanolamin + Oleat acid

• Have value Skeat : 7,93 Mpa• Have

value

width

: 34,6

%

• PLA + karagenan* can blend with trietanolamin + Oleat acid• Have value elastic : 1,61 MPa

• Have value

Skeat

: 5,39

Mpa

• Have value width : 42,5%• Have value elastic : 0,96 MPa

• Because PLA plus other make plastic unity, Transparent, easy to get it,flexible, and make profit

*Karagenan is the chemical sulfactan from alga on the sea

Name Price Information Ratio

PLA US $4,500 - 6,500 /Ton

Alibaba.com 2013


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Process to Make Bio Plastic PLA From Corn

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Name Price Information

CHOVYPLAS bioplastic

US $ 30,000 / Set Alibaba.com 2013


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- egra a e

• Oxo Biode radable OXO lastic is ol olefin lastic to which has been

added amounts of metal salts. So plastic can destroy if use UV, hottemp., wind .

• OXO lastics es eciall in the form of lastic ba s are romoted and nowwidely used as an environmentally sound solution of the plastic littering

problem, and they are now mandatory in the Middle-east and

Africa. Plastic can destroy in 2 year• Price for Bio Plastic from oxo-degr adabl e 1,5 X Pet r ochemical .

Name Price Information

OXO Plastic US $ 0.15 / Piece Alibaba 2013


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Market plastic

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• Market for plastic industry must be grow until 5% A year , Same like up 2ton lastic a ear.

• This static country consume plastic of 2010


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www.smithers ira.com

&


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-Companies in Bio Plastic Industry

PLA

Plastic

PLA

Plastic

PLA

Plastic

PLA

Plastic

(poly lactated acid) (poly lactated acid) (poly lactated acid) poly lactated acid

Food consumption and

packaging

Biodegradable FilmsBiopolymers

BIO‐FLEX®

Biodegradable plastics

for extrusion

Bags Biodegradable Paper

Cups Bio

based

Chemicals

BIOGRADE®

Biodegradable plastics for injection molding

FIBROLON®

Horticulture Biodegradable Cutlery Set Crop‐based Technologies Natural fiber reinforced plastics

Raw Materials Biodegradable

Resin

TERRALENE®

Bio based

Compounds

based

on Green PE

Biodegradable Clothes

Hangers

GREEN PE

Polyethylene made from

renewable resources

Biodegradable Bottles


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Player in bio-plastic local Indonesia

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Companies in Bio Plastic Industry

PT Inter Aneka

Lestari Kimia

Pt Tirta Marta PT. Zenata Pt. merindo

PLA ( Cassava) PLA ( Cassava)

PCL ( OXO – 3

Hidroksibutirat)

PCL ( OXO – 3

Hidroksibutirat)

PCL ( OXO – 3

Hidroksibutirat)

PCL ( OXO – 3

Hidroksibutirat)


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OXO‐Gradable Plastic (Final Planning 2014‐2016)

Country Company Product Sample

UK Coca Cola

Bio

Plastic

USA Ford Interior parts

Lego Toy

Japan Toyota Interior parts

Samsung Casing Mobile Telephone

Sun Chip Bio Food bag


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• Degradable (oxo-degradable)

▫ Use in carreful, Indomaret, Alfamart, Giant, etc

•

▫ Use in Veneta, Novotel, Nike, Sarina Dept. Store, Store in Surdiman


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CPO and Pro• CPO extraction

company under group

•Simple production tomake bio plastic

y ro yzesates

starch

Pro

•Popular production tomake bio plastic

•Can be lowmanagement

,powder

and wastePro

•Easy cost to make bioplastic

Chemical

Con

•Must be know aboutthe good micro

Con

•To long progress tomake the bio plastic

Con

•Not good for the land because must be

•Must be know how to

make the base of microorganism

because must be plant

the tree and make thegreen house

Indonesia


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Investment- machine

Created Pellet

P3HB Nb: disposables bag decrease 20 %, Plastic Bottle decrease 10 %

PLA Colorin andCreated Pellet blowing Pellet

cu ng as c15 Kg/ hour – $27.500

50 kg/ hour - $ 40.000Resin $2,5/ Kg Plastic $ 3,5 / kg + PPN15kg/ Hour - $17.500

Created Pellet1,2% Internalize oxi

PCL ( Oxo-degradable)PlasticJ5T-QM1300 5 layer extrusion blowfilm machine + Cutting

PCL - recycle

Plastic Rp. 30.000 / kg ( 1 Color) +PPN

Plastic Rp. 35.000 / kg ( 2 Color) +PPN

sac = g

1 kg = Rp. 11.500165 -350 kg/h = 80.0000 US $

Created Pellet1,2% Internalize oxi PlasticCrush Plastic

10mm

200 – 500 kg / day = 12.5 million

Plastic Rp. 30.000 /kg ( 1 Color) +PPN1-1.5 ton =

38 Million IDR

J5T-QM1300 5 layer extrusion blowfilm machine + Cutting

165 -350 kg/h = 80.0000 US $

21

2 ton/ day = 160 million

. .kg ( 2 Color) +PPN


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Capex & Opex – 0 Month

P3HB

Created Pellet

Total Investment

Capex

Opex

Created Pellet Plastic

Capex 6,849,027,273 IDR5,444,000,000 IDR

Coloring andblowing Pellet cutting

600,000,000 IDR-

PCLCreated Pellet

1 2% Internalize oxi Plastic

Opex 5,474,000,000 IDR5,444,000,000 IDR

J5T-QM1300 5 layer extrusion blowfilm machine + Cuttin

16,000,000 IDR 14,000,000 IDR

Capex

Opex

- 21,133,090,909 IDR

2,036,448,000 IDR2,008,448,000 IDR

165 -350 kg/h = 80.0000 US $

14,000,000 IDR

PCL ‐ RecycleCreated Pellet

1,2% Internalize oxi PlasticCrush Plastic

198,000,000 IDR

J5T-QM1300 5 layer extrusion blowfilm machine + Cutting

165 -350 k /h = 80.0000 US $160,000,000 IDR

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Opex

, , ,

36,000,000 IDR4,000,000 IDR 14,000,000 IDR4,000,000 IDR


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BEP

PLA

100 % 70 % 50 %

PCL ( Oxo-degradable) 8 Month 19 Month ……Month

6 Month 7 Month …. Month

PCL - recycle 5 Month 7 Month 10 Month

• Indomaret use 48 kg plastic every month or use 3800 ton / year • in Java , Indomaret have 3624 Store

• In Indonesia 10600 Store)*

Demand

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study of bio plastic 2003 [compatibility mode]1

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