student initiated projects maddie burkesean harriman kevin ferraro andrew naussmarie rohrbaugh...

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STUDENT INITIATED PROJECTS Maddie Burke Sean Harriman Kevin Ferraro Andrew Nauss Marie Rohrbaugh Robert Hughes

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Page 1: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

STUDENT INITIATED PROJECTSMaddie Burke Sean Harriman Kevin Ferraro

Andrew Nauss Marie Rohrbaugh Robert Hughes

Page 2: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Problem Statement: Successfully implement a turbocharger system on the current WR450 single cylinder engine.

FSAE Turbocharger

Page 3: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Background Information

Turbocharger system must be light weight, reliable, serviceable, and efficient

Appropriate size will be determined based on intake restrictor, spool time, and chassis space

Heat management and cooling aspects are essential

Turbo is favorable over supercharger due to vibration issues and torque curve

Added weight must be justified through reduced lap times, power increase, and increased fuel efficiency

http://www.atpturbo.com/mm5/graphics/00000001/Catalog%20Images/Turbochargers/GT15-72TRIM-43AR_450-1.jpg

Page 4: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Stakeholders

RIT FSAE Racing Lead Powertrain

Engineer – Phil Vars Project Manager –

John Scanlon Potential hardware

sponsor – (Honeywell, Garrett, Borg Warner, etc.)

FSAE Project Mentor – Alan Nye

Page 5: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Affinity Diagram

Page 6: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Problem Statement: If the Rochester Institute of Technology is focusing on a more sustainable and green future and Watkins Glen International is only an 1.5 hours away WHY IS RIT NOT COMPETING IN THE GREEN GRAND PRIX?

Alternative Fuel Vehicle to Compete in the Green Grand Prix at Watkins Glen

Page 7: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Background Information

Green Grand Prix: An educational and competitive event which showcases

motoring technology that aims for a cleaner environment. Only Official SCCA road rally that promotes entry of all road-

legal vehicle types and fuels in North America.

Time Speed Distance (TSD) Rally Fri:130 mile fuel economy event on WGI 2.45 mile track Sat:140 mile fuel economy event on public roads around

Seneca Lake

Current Teams Cornell 100+ mpg Car Redshift Alfred State Honda

Insight Edison2 Roo Pod

Page 8: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Different Vehicles

Page 9: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Background Information Continued Relevant RIT Courses

Intro to Automotive Design and Manufacture Basic overview of vehicle design

Internal Combustion Engines Learn theory and faults/inefficiencies of IC engines

Vehicle Dynamics Powertrain System and Design

Research Activities RIT eBike Club

Center of Sustainable Mobility

Human Powered Vehicle

Page 10: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Stakeholders

Sean Harriman (me) Captain of former WIHS

Solar Car Team, 1st in 2005 Tour De Sol.

Bob Gillespie Chairman of Green Grand

Prix

Dr. Alan Nye Assistant Department Head,

Head of SAE

Unidentified Faculty Member of Golisano Institute of Sustainability Center of Sustainable

Mobility

WHY: Knows electric vehicles, TSD

races, car fabrication

Running event past 8 years, offshoot of Tour De Sol

Knows vehicle design, ME department faculty and space, former senior design projects

$4 Million Dollar Grant from U.S. Department of Transportation to assess impact of different alternative fuel and propulsion technologies

Page 11: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Affinity Diagram (Work In Progress)

Page 12: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Problem Statement: Build a water tunnel for use within the Kate Gleason College of Engineering

Water Tunnel at RIT

Page 13: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Background Information

Water tunnels used for hydrodynamic testing

Water tunnel has applications in research and educational use

Many past projects would have benefitted from such a testing capability

http://www.rollinghillsresearch.com/Water_Tunnels/Model_0710.html

Page 14: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Background Information

Applicable courses- Thermofluids Lab I Fluid Mechanics Transport

Phenomena Relevant topics

Incompressible Inviscid flow

Aero/Hydrodynamics Dimensional analysis Lift/Drag of objects Energy harvesting

Page 15: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Benchmarks- ELD Model 503

Page 16: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Benchmarks- MSE FlowLab

http://www.measurementsci.com/products_flowLab.html

Page 17: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Benchmarks- Rolling Hills Research 0710

http://www.rollinghillsresearch.com/Water_Tunnels/Model_0710.html

Page 18: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Stakeholders

Dr. Ghosh (initial project idea/educational uses)

Mr. Ed Hanzlik (educational uses/testing) ME Students Dr. Lamkin-Kennard (education/testing) ChemE Department (lab use) Dr. Steven Day (research) Sarah Brownell (sustainable projects)

Page 19: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Initial Affinity Diagram

Page 20: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Affinity Diagram

Page 21: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Problem Statement: Broaden participation and collaboration in nanoscale science by creating remotely accessible instrumentation.

Nanomanipulator Phase Two

Page 22: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

What Is a Nanomanipulator?

Ultra high precision position instrument

Maneuver objects at micro and nano scale

Many uses in research Inject into individual

cells

Page 23: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Motivation

Commercially available manipulators are ~25k

Not controllable over the internet

Increase access, interest and participation in nanoscience Accessible Via Internet Affordable (Goal 1K)

Page 24: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Phase One

Page 25: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Stakeholders

Prof Schrlau (RIT Mechanical Engineering)

Prof Stevens (RIT Mechanical Engineering)

Nano-Bio Interface Laboratory Staff Phase 1 Senior Design Team End users of product

(Students/Scientists)

Page 26: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Affinity Diagram

Page 27: STUDENT INITIATED PROJECTS Maddie BurkeSean Harriman Kevin Ferraro Andrew NaussMarie Rohrbaugh Robert Hughes

Summary/Questions?

FSAE Turbo Successfully implement a turbo on the WR450 engine Compile a reliable, light weight, and efficient turbo system

Water Tunnel

Useful water tunnel for education, research, and testing

Control flow and visualization capabilityMoog External Leakage

Minimize leak of test stand Well developed utilization plan of improved

equipment

Green GP High Efficiency road registered vehicle Funding, Space and University Support

Nanomanipulator Phase 2

Develop remote control nanomanipulator Make nanoscience more accessible