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Agip KCO Well Area Operations Drilling Supervisor Training Course Drilling Technology 2 nd part RPW2021A 1 STUCK PIPE

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  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 1

    STUCK PIPE

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 2

    STUCK PIPE

    Main causes of Pipe Stuck

    KEY SEAT

    DIFFERENTIAL PRESSURE

    UNDERGAGE HOLE- during run in- during pull out

    CAVE IN due to:- total loss of circulation- mobile formation- accumulation of debris in collapsed holes

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 3

    STUCK PIPE KEY SEAT

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 4

    STUCK PIPE DIFFERENTIAL PRESSURE STICKING

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 5

    COMPOSITION OF HEAVY OIL CUSHIONS

    Composition of 1 m3 of mix:

    Density Water CaCl2 Diesel oil Emulsion Gel BariteKg/l litres Kg litres Kg Kg Kg

    1.4 275 170 515 45 3 550

    1.5 250 155 515 45 3 650

    1.6 225 140 520 45 4 760

    1.7 200 125 515 40 4 910

    1.8 175 110 510 40 4 1050

    1.9 155 95 505 40 5 1180

    2.0 135 85 500 35 5 1330

    2.1 115 75 490 35 5 1460

    2.2 100 65 480 35 5 1600

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 6

    DETERMINING THE FREE POINT

    The method is based on the elongation of the drill string subject to a given tensile load.

    method based on the elasticity of steel:

    Elongation = (T x L)/(E x A) where:

    T = tensile load (difference in Kg of load that produced the elongation)L = length of the free pipes (m)E = Youngs modulus 21,000 Kg/mm2A = section area body of pipes (mm2)

    example:A tensile load of 20 t is applied and the DP point is marked on the TR. An additional 20 t load is applied and the lengthening is measured.L is calculated (repeated 2/3 times to confirm result)

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 7

    DETERMINING FREE POINT FROM ELECTRIC LOGS

    Electrode lowered into well through the pipes, measures deformation (axial and torsion), with results transmitted to surface by electric cable.

    At the drill string is applied overpull and torsion:as long as both deformations are observable, the drill string is free; otherwise it is

    considered stuck at that point.

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 8

    STUCK PIPE OPERATIONS

    Depending on the cause of stuck, it can be released as follows:

    Mechanically, by applying force to the drill string andusing the JAR and BUMPER

    By pumping cushions into the well:- made of oil- HCl- etc.

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 9

    PIPE STUCK OPERATIONS UNSCREWING OF THE DRILL STRING

    MECHANICAL unscrewing, with torsion of the drill stringunder pull load.

    Unscrewing with the aid of an explosive charge(Back-off). The shock wave of the explosive charge deforms the joint to be disconnected,

    leading to enlargement that favours disconnection.

    Cutting of the drill string.

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 10

    BACK-OFF

    Abbreviated description of back-off operation:

    Screwing of drill string by increments, with gradually increasing weights and turns. Example: Pipe stuked at 3000 m

    0 tons 3 turns 12 tons 5 turns 24 tons 6 turns36 tons 7 turns 48 tons 8 turns 60 tons 10 turns

    72 tons 11 turns 84 tons 12 turns 96 tons 14 turns

    Apply tension to the drill string (weight of the drillstring in mud) sothat the neutral point falls at the desired unscrewing depth.

    Rotate the drill string left (the number of turns is based on length anddiameter of the drill string; roughly = 60-80% of the number of turns done tothe right).

    Run in the explosive charge to the desired tool joint.

    Fire the explosive charge..

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 11

    PARTED DRILL STRING

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 12

    PARTED DRILL STRING

    Z = SECTION MODULUS (pin and box)

    Balanced BSR = 2.5

    BSR < 2,5 Weakest box

    BSR > 2.5 Weakest pin

    Note: external wear reduce the BSR

    RdR

    DbD

    ZZBSR

    pin

    box44

    44

    ==

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 13

    DRILL COLLARS

    Recommendations to avoid breaking:

    Recommended BSR = 2.5

    Consider reducing the O.D. due to wear.

    Inventory of materials for planning(BSR, control certificates).

    Inspection of BHA at site every 300 hours.

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 14

    Recommendations to avoid breaking:

    Eliminate (as much as possible) the number ofcrossover in the drill string.

    Visual inspections and NDT on body and threads (BHA)and identification of markings.

    Apply the correct make-up torque.

    Control of certificates:- Original material- Processing in shop- Shop NDT

    CROSSOVERCROSSOVER

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 15

    STABILISERS

    Recommendations to avoid breaking:

    Identification, marking and inspections by the service companies (NDT inspection documentation)

    Site inspections (BHA).

    Tightening operations (make-up).

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 16

    Recommendations to avoid breaking:

    Identification, marking and inspections by the service companies (NDT inspection documentation)

    Site inspections (BHA).

    Tightening operations (make-up).

    Certified revisions of bodys mechanical parts.

    JAR BUMPER SHOCK ABSORBER

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 17

    HEAVY WALL DRILL PIPES

    Recommendations to avoid breaking:

    Preliminary inspections of new and sitematerials.BHA: Control of threads every 300 hourscontrol of body every 3500 hours.

    Marking - Identification.

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 18

    DRILL PIPES

    Recommendations to avoid breaking:

    Control first 20 pipes above HW every 300 hours (threading and body). Control all other pipes every 1500 hours.

    Equipment for ultra-sonic control on site.

    Marking - Identification.

    Automatic controls of threading.

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 19

    PROCEDURE FOR MONITORING DRILLING STRING AND BHA (DEEP WELLS)

    Indelible marking of drill string and BHA Creation of database to manage tubular materials

    (code, hours of rotation, date of insertion in drill string). Control all the DP and HW with ultra-sonic prior to

    lowering into well. Control threading of all BHA elements, initially every 300

    hours, by magnetic particle inspection (MPI). Control every 300 hours with ultra-sonic the pipe body

    size, threads with MPI for first 20 DP above the HW. Ultra-sonic control of DP after 1500 hours, in lots of 100. Ultra-sonic control every 3000 hours of pipe body of the

    HW.

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 20

    FISHING JOB

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 21

    OVERSHOT

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 22

    OVERSHOT

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 23

    OVERSHOT

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 24

    TAPER TAP AND DIE COLLAR

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 25

    TAPER TAP AND DIE COLLAR

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 26

    TAPER TAP AND DIE COLLAR

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 27

    KUNCKLE JOINT

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 28

    ROTARY SHOES (WASHOVER SHOES)

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 29

    WASH PIPE

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 30

    FISHING JAR

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 31

    SAFETY JOINT

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 32

    FISHING MAGNET

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 33

    WIRELINE SPEAR

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 34

    POOR BOY JUNK BASKET

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 35

    CORE TYPE JUNK BASKET

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 36

    REVERSE CIRCULATION JUNK BASKET

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 37

    JUNK BASKET

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 38

    MILLS

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 39

    MILLS

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 40

    INTERNAL CASING CUTTERS

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 41

    RELEASING SPEAR

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 42

    CASING ROLLER

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 43

    CASING SCRAPER

  • Agip KCO Well Area OperationsDrilling Supervisor Training Course Drilling Technology 2nd part RPW2021A 44

    CASING WHIPSTOCK