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Stuck Pipe Prevention Prentice & Hill, LLC First Day

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Stuck Pipe

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  • Stuck Pipe PreventionPrentice & Hill, LLC First Day

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  • Hydrostatic PressureWhere:

    MW = Mud Weight (ppg)TVD = True Vertical Depth (ft)P = Hydrostatic Pressure (psi)

    MEMORIZE THIS EQUATION!!

  • Hole VolumesV = Hole Volume in BBL/FTD = Hole Diameter in INCHES

  • Pressure - Area ForcesF = Force (lbs)P = Pressure (psi)A = Area (sq-in)Ff = Force Due to Friction (lbs) = Coefficient of Friction or Friction FactorFn = Normal Force (lbs)

  • Stuck PipeMost Common Trouble in Overspent WellsAvoiding Stuck Pipe

    Understand Different MechanismsPlan to Avoid ProblemsRecognize Symptoms Real TimeTake Proper Actions While DrillingUse Recovery Procedures, if necessary

  • Solids Induced Pack-off

    Formation Movement

    Inadequate Hole CleaningCAUSES

  • Solids Induced Pack-offFormation Loose w/ Little or No Bonding Insufficient Hydrostatic to Hold Back Formation

    UNCONSOLIDATED FORMATIONSCauses

  • Pack-off Due to Unconsolidated FormationsPreventionGel up Mud / Run Hi Vis SweepsControl DrillSpot Gel Pill Prior to TOH

    Plan / Anticipate:

  • Solids Induced Pack-offIncrease Mud Weight, if possibleUse Under-saturated Water Base MudPump Fresh Water SweepsDesign Casing to Handle Collapse Loads

    CausesMOBILE / PLASTIC FORMATIONSFormation Extrudes Into Well Bore Due to Overburden Forces.PreventionProper Well Planning:

  • Solids Induced Pack-off

    CausesControl Drill & Ream ConnectionsAnticipate Reaming on Trips

    FRACTURED / FAULTED FORMATIONSPreventionLoose Chunks of Rock Fall into Well BorePlan / Anticipate

  • Solids Induced Pack-off

    CausesRaise Mud Weight, if possibleSet Casing Appropriately

    OVER-PRESSURED SHALE COLLAPSEPreventionShale Pops Off Wall Due to PressurePlan / Anticipate

  • Solids Induced Pack-off

    CausesUse Inhibited Mud SystemMinimize Exposure TimeBe Prepared for Gumbo Attack

    REACTIVE FORMATIONSPreventionMud Filtrate Reacts Chemically with FormationPlan / Anticipate

  • Solids Induced Pack-off

    CausesIncrease Annular VelocitiesBetter Mud Properties

    Subject of another section

    POOR HOLE CLEANINGPreventionNot Removing Cuttings From Well Bore

  • Differential StickingCausesHigh Differential Pressures

    Excessive Mud WeightDrawn Down FormationsPoor Well PlanningWell Bore ContactPoor Filter CakeLittle or No Pipe Motion

  • Bad Filter Cake

  • Differential Sticking - Prevention Minimize Mud WeightImprove Filter CakeSelect Proper Casing SeatMinimize Contact Area

    StabilizersHeavy Weight Drill PipeSpiral Drill CollarsKeep Pipe Moving

    Plan / Anticipate

  • Mechanical / Wellbore Geometry Sticking Causes KEYSEATINGMinimize Dog Leg SeverityCase Off Curves Soon After BuildingUse Keyseat WiperMake Frequent Wiper TripsBack Ream Out of Hole

    Abrupt Change in Well Bore Path (Dog Leg) Long Hole Section Below Dog Leg

    Prevention

  • Mechanical / Wellbore Geometry Sticking Causes UNDERGAUGE HOLEAlways Gauge Bit & Stabilizers IN and OUTRun Gauge Protected Bits & StabilizersReam Suspected Undergauge Sections

    Undergauge Bit and/or Stabilizers Coring (Core heads slightly U.G.)

    Prevention

  • Mechanical / Wellbore Geometry Sticking Causes LEDGES & DOGLEGSRun Packed Hole AssembliesReam on Trips Through Problem Zones

    Limber BHAs Hard - Soft Interbedded Formation

    Prevention

  • Mechanical / Wellbore Geometry StickingCausesSHOE JOINT BACKS OFFDo Not Overdisplace CementThread Lock Bottom 3 Joints of CasingDrill Out Carefully

    Prevention

  • Mechanical / Wellbore Geometry Sticking Causes GREEN CEMENTWash Down Carefully to Top of CementPre-Treat Mud Before Drilling Green Cement

    PreventionRun BHA Into Un-set Cement

  • Mechanical / Wellbore Geometry Sticking Causes JUNKGood Housekeeping on Rig FloorKeep Hole CoveredInspect Equipment Frequently

    PreventionSomething Manmade is Loose in the Hole

  • Mechanical / Wellbore Geometry Sticking Causes CEMENT BLOCKSSet All Casing As Close To TD As PossibleReam Casing Shoe & Open Hole Plugs Before Drilling Ahead

    Hard Cement Falls In From Casing Shoe or FromOpen Hole Cement PlugPrevention

  • Mechanical / Wellbore Geometry Sticking Causes LINER & SQUEEZE CEMENTINGHazards in Liner Cementing

    Too Much ExcessOverdisplacementSqueeze Cementing

    Hold Pressure on Back Side, If PossibleUse Cement RetainersDO NOT Cement Up a Squeeze Packer (RTTS)Cementing Yourself in the Hole

  • MUD Mud Types / Constituents

    Water Base MudOil Base MudSynthetic Base MudPrimary Functions (Review)

    Remove CuttingsLubricate and Cool BitProvide Hydrostatic

  • Mud (continued)Filter Cake 2/32Fluid Loss

    API Fluid LossRoom Temperature 100 psi differential

  • Mud Filter Press

  • Mud (continued)Filter Cake 2/32Fluid Loss

    API Fluid LossRoom Temperature 100 psi differentialHigh Temperature, High Pressure (HTHP)300 F or as specified500 psi differential

  • Mud (continued)Rheological Properties

    Measured with Fann Viscometer Funnel ViscosityPlastic ViscosityYield Point

  • Mud (continued)Mud Additives

    Gel (Wyoming Bentonite)BariteChemicalsLost Circulation / Stuck Pipe PreventativesSized Particulate MatterFibrous MaterialAsphalt Snake Oil

  • Influence of Mud Properties on Various Stuck Pipe Mechanisms

  • Inadequate Hole CleaningNear Vertical Wells (Incl < 30 deg)

    Stabilize HoleMaintain Good Annular VelocityKeep Low Shear Rate Viscosities HighYield Stress = 2 (6 - 3)Gel StrengthDo Not Overload Hole Due to Too High ROPClean Hole Prior to Trip

  • Inadequate Hole CleaningMost Difficult Angle to Clean Hole

    Unstable Cuttings Beds FormBeds May Avalanche Even With Pumps OnRaising Mud Viscosity Alone Will Not SolveM-I Video of Hole CleaningModerate Angle Wells (30

  • Inadequate Hole Cleaning Moderate Angle Wells (30
  • Inadequate Hole Cleaning Moderate Angle Wells (30
  • Inadequate Hole Cleaning High Angle Wells (Incl > 60) Cuttings Beds Form, But Are Stable

    Hole Cleaning Usually Not A Problem in High Angle SectionCuttings Beds Potential Problem on TripsBack Ream Out of High Angle SectionReminder - All High Angle Wells Have a Moderate Angle (Problematic) SectionProblem Prevention

  • Inadequate Hole CleaningCauses

    Inadequate Mud Flow PropertiesToo Low an Annular VelocityCuttings Beds in Directional HolesAngle < 30 - Minimal ProblemsAngle > 60 - Minimal Problems30 < Angle < 60 Problem Area

  • Inadequate Hole CleaningPrevention

    Keep Mud in Good ShapeWatch Shale Shaker for Too Few CuttingsPump More Fluid (Increase AV)Run High / Low Viscosity SweepsUse Larger Drill PipeAvoid long 30 to 60 Angle SectionsMake Wiper Trips (Ream Out w/ Top Drive)

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