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    Strength of

    Material(Formula & Short Notes)

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    Stress and strain

    Stress = Force / Area

    ( )tL Changeinlength

    Tensionstrain eL Initial length

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    Brinell Hardness Number (BHN)

    2 2( )2

    P

    DD D d

    where, P = Standard load, D = Diameter of steel ball, and d = Diameter of the indent.

    Elastic constants:

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    STRAIN ENERGY

    Energy Methods:

    (i) Formula to calculate the strain energy due to axial loads ( tension):

    U = P / ( 2AE ) dx limit 0 to L

    Where, P = Applied tensile load, L = Length of the member , A = Area of the member, and

    E = Youngs modulus.

    (ii) Formula to calculate the strain energy due to bending:

    U = M / ( 2EI ) dx limit 0 to L

    Where, M = Bending moment due to applied loads, E = Youngs modulus, and I = Moment ofinertia.

    (iii) Formula to calculate the strain energy due to torsion:

    U = T / ( 2GJ ) dx limit 0 to L

    Where, T = Applied Torsion , G = Shear modulus or Modulus of rigidity, and J = Polar

    moment of inertia

    (iv) Formula to calculate the strain energy due to pure shear:

    U =K V / ( 2GA ) dx limit 0 to L

    Where, V= Shear load

    G = Shear modulus or Modulus of rigidity

    A = Area of cross section.

    K = Constant depends upon shape of cross section.

    (v) Formula to calculate the strain energy due to pure shear, if shear stress is given:

    U = V/ ( 2G )

    Where, = Shear Stress

    G = Shear modulus or Modulus of rigidity

    V = Volume of the material.

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    (vi) Formula to calculate the strain energy , if the moment value is given:

    U = M L / (2EI)

    Where, M = Bending moment

    L = Length of the beam

    E = Youngs modulus

    I = Moment of inertia

    (vii) Formula to calculate the strain energy , if the torsion moment value is given:

    U = T L / ( 2GJ )

    Where, T = Applied Torsion

    L = Length of the beam

    G = Shear modulus or Modulus of rigidity

    J = Polar moment of inertia

    (viii) Formula to calculate the strain energy, if the applied tension load is given:

    U = PL / ( 2AE )

    Where,

    P = Applied tensile load.

    L = Length of the member

    A = Area of the member

    E = Youngs modulus.

    (ix) Castiglianos first theorem:

    = U/ P

    Where, = Deflection, U= Strain Energy stored, and P = Load

    (x) Formula for deflection of a fixed beam with point load at centre:

    = - wl3/ 192 EI

    This defection is times the deflection of a simply supported beam.

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    (xi) Formula for deflection of a fixed beam with uniformly distributed load:

    = - wl4/ 384 EI

    This defection is 5 times the deflection of a simply supported beam.

    (xii) Formula for deflection of a fixed beam with eccentric point load:

    = - wa3b3 / 3 EI l3

    Fixed end moments for a fixed beam with the given loading conditions:

    Type of loading (A--B) MAB MBA

    -wl / 8 wl / 8

    -wab2

    / l2

    wab2

    / l2

    -wl2/ 12 wl2/ 12

    -wa2 (6l28la + 3a2)/12 l2

    -wa2 (4l-3a)/ 12 l2

    -wl2/ 30 -wl2/ 30

    -5 wl2/ 96 -5 wl2/ 96

    M / 4 M / 4

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    Eulers formula for different end conditions:

    1. Both ends fixed:

    PE = 2 EI / ( 0.5L)2

    2. Both ends hinged :

    PE = 2 EI / (L)2

    3. One end fixed ,other end hinged:

    PE = 2 EI / ( 0.7L)2

    4. One end fixed, other end free:

    PE = 2 EI / ( 2L)2 where L = Length of the column

    Rakines formula:

    PR = f C A / (1+ a (l eff / r)2)

    where, PR = Rakines critical load

    fC = yield stress

    A = cross sectional area

    a = Rakines constant

    leff = effective length

    r = radius of gyration

    Eulers formula for maximum stress for ainitially bent column:

    max= P /A + ( Mmax/ Z )= P/ A + P a / ( 1- ( P / PE ))Z

    Where, P = axial load

    A = cross section area

    PE= Eulers load

    a = constant

    Z = section modulus

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    Eulers formula for maximum stress for a eccentrically loaded column:

    max= P /A+( M max /Z) = P/A + ( P e Sec(leff/2 ) (P/EI) )/((1- (P / PE )) Z )

    Where, P = axial load

    A = cross section area

    PE = Eulers load

    e = eccentricity

    Z = section modulus

    EI = flexural rigidity

    General expressions for the maximum bending moment, if the deflection curve

    equation is given:

    BM = - EI ( d2y / dx2)

    Maximum Principal Stress Theory ( Rakines theory):

    1 = fy.

    where 1 is the maximum Principal Stress, and fyis elastic limit stress.

    Maximum Principal Strain Theory ( St. Venants theory):

    e1 = fy / E

    In 3D, e1= 1/E[ 1 (1/m)( 2 + 3) ] = fy / E [ 1 (1/m)( 2 + 3) ] = fy

    In 2D, 3= 0 e1= 1/E[ 1 (1/m)( 2 ) ] = fy / E [ 1 (1/m)( 2 ) ] = fy

    Maximum Shear Stress Theory (Trescas theory):

    In 3D, ( 1 - 3) / 2 = fy/2 ( 1 - 3) = fy

    In 2D, ( 1 - 2) / 2 = fy/2 1 = fy

    Maximum Shear Strain Theory (Von Mises- Hencky theory or Distortion energy

    theory):

    In 3D, shear strain energy due to distortion:

    U = (1/ 12G)[ ( 1 - 2)2 + ( 2 - 3) 2+ ( 3 - 1) 2 ]

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    Shear strain energy due to simple tension:

    U = fy2 / 6G

    (1/ 12G)[ ( 1 - 2)2 + ( 2 - 3) 2+ ( 3 - 1) 2 ] = fy2 / 6G

    [ ( 1 - 2)2 + ( 2 - 3) 2+ ( 3 - 1) 2 ] = 2 fy2

    In 2D, [ ( 1 - 2)2 + ( 2 - 0) 2+ ( 0- 1) 2 ] = 2 fy2

    Maximum Strain Energy Theory (Beltrami Theory):

    In 3D, strain energy due to deformation:

    U = (1/ 2E)[ 12+ 22+ 32 -(1/m)( 12 + 22 + 22 )]

    Strain energy due to simple tension:

    U = fy2 / 2E

    (1/ 2E)[12+ 22+ 32 -(2/m)( 12 + 22 + 22 )] = fy2 / 2E

    [12+ 22+ 32 -(2/m)( 12 + 22 + 22 )] = fy2

    In 2D, [ 12+ 22 - (2/m)( 12 )] = fy2

    Failure theories and its relationship between tension and shear:

    1. Maximum Principal Stress Theory ( Rakines theory):

    y= fy2. Maximum Principal Strain Theory( St. Venants theory):

    y= 0.8 fy3. Maximum Shear Stress Theory ( Trescas theory):

    y=0.5 fy

    4. Maximum Shear Strain Theory ( Von Mises Hencky theory or Distortion energy

    theory):

    y= 0.577 fy

    4. Maximum Strain Energy Theory ( Beltrami Theory):

    y= 0.817fy.

    Volumetric strain per unit volume:

    fy2 / 2E

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    Torque, Power, and Torsion of Circular Bars:

    Relation between torque, power and speed of a rotating shaft:

    63000

    TnH

    Where His power in Hp, Tis torque in lb-in, andnis shaft speed in rpm.

    In SI units:

    TH

    Where His power in Watts, Tis torque in N-m, and is shaft speed in rad/s.

    The shear stress in a solid or tubular round shaft under a torque:

    The shear stress:

    J

    Tr

    Jis the area polar moment of inertia and for a solid (di=0) or hollow section,

    )(32

    44

    io ddJ

    The angle of rotation of a shaft under torque:

    GJ

    TL

    Axial deflection of a bar due to axial loading

    The spring constant is:

    L

    EAK

    Lateral deflection of a beam under bending load:

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    3

    48

    L

    EIK

    For cantilevered beams of length L:

    3

    3

    L

    EIK

    Torsional stiffness of a solid or tubular bar is:

    L

    GJKt

    The units are pounds per radians.

    Load Distribution between parallel members:

    If a load (a force or force couple) is applied to two members in parallel, each member takes

    a load that is proportional to its stiffness.

    K2K1

    F

    TKt1

    Kt2

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    The force F is divided between the two members as:

    FKK

    KFF

    KK

    KF

    21

    22

    21

    11

    The torque T is divided between the two bars as:

    TKK

    KTT

    KK

    KT

    tt

    t

    tt

    t

    21

    22

    21

    11

    Direct shear stress in pins:

    A

    F

    2

    The clevis is also under tear-out shear stress as shown in the following figure (top view):

    Tear-out shear stress is:

    A

    F

    4

    t

    FF

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    In this formula A= (Ro-Ri) is approximately and conservatively the area of the dotted

    cross-section. Roand Riare the outer and inner radii of the clevis hole. Note that there are

    4 such areas.

    Shear stresses in beams under bending forces:

    bI

    VQ

    Z

    11yAQ

    Torsion of Thin-walled Tubes:

    F

    Y

    y1b

    A1

    y1

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    Shear stress:

    At

    T

    2

    GtA

    TSL24

    Where S is the perimeter of the midline, L is the length of the beam, and G is shear modulus.

    Stress in Thin-Walled Cylinders

    The tangential or hoop stress is:

    tPdi

    t2

    The axial stress is:

    t

    Pdia

    4

    Stresses in Thick-walled Cylinders

    The tangential stress:

    22

    2

    2222

    io

    iooiooii

    trr

    r

    PPrrrPrP

    The radial stress is:

    22

    2

    2222

    io

    io

    oiooii

    rrr

    r

    PP

    rrrPrP

    When the ends are closed, the external pressure is often zero and the axial stress is:

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    22

    2

    io

    iia

    rr

    rP

    Stresses in rotating rings

    )3

    31)(

    8

    3( 2

    2

    22222 r

    r

    rrrr oioit

    ))(8

    3( 2

    2

    22222 r

    r

    rrrr oioir

    where is the mass density and is the Poissons ratio.

    Interface pressure as a result of shrink or press fits

    The interface pressure for same material cylinders with interface nominal radius of R and

    inner and outer radii of riand ro:

    )(2

    ))((222

    2222

    io

    ior

    rrR

    rRRr

    R

    EP

    Impact Forces

    For the falling weight:

    Wh

    F

    WW

    hkF

    st

    e

    e

    211

    211

    IF h=0, the equivalent load is 2W. For a moving body with a velocity of V before impact, the

    equivalent force is:

    mkVFe

    Failure of columns under compressive load (Buckling)

    The critical Euler load for a beam that is long enough is:

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    2

    2

    L

    EICPcr

    C is the end-condition number.

    The following end-condition numbers should be used for given cases:

    When both end are free to pivot use C=1. When one end is fixed (prevented from rotation and lateral movement) and the

    other is free, use C= 1/4 . When one end is fixed and the other end can pivot, use C=2 when the fixed end is

    truly fixed in concrete. If the fixed end is attached to structures that might flexunder load, use C=1.2 (recommended).

    When both ends are fixed (prevented from rotation and lateral movement), use C=4.Again, a value of C=1.2 is recommended when there is any chance for pivoting.

    Slenderness ratio:

    An alternate but common form of the Euler formula uses the slenderness ratio which is

    defined as follows:

    A

    Ikwhere

    k

    LRatiosSlendernes

    Where kis the area radius of gyration of the cross-sections.

    Range of validity of the Euler formula

    Euler formula is a good predictor of column failure when:

    yS

    EC

    k

    L 22

    If the slenderness ratio is less than the value in the RHS of the formula, then the better

    predictor of failure is the Johnson formula:

    CEk

    LSSAP y

    ycr

    1

    2

    2

    Determinate Beams

    Equations of pure bending:

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    Where,

    M: Bending Moment [N*m]

    : normal stress [N/m2]

    E: Modulus of elasticity [N/m2]

    R: Radius of Curvature [m]

    y: Distance from neutral surface [m]

    I: Moment of inertia [m4]

    Indeterminate Beams

    Macaulays Method (Singularity functions):

    n

    dx=1

    n+1n+1

    If positive then the brackets (< >) can be replaced by parentheses. Otherwise the

    brackets will be equal to ZERO.

    0n=(x-a)

    n

    Hooke's Law (Linear elasticity):

    Hooke's Law stated that within elastic limit, the linear relationship between simple

    stress and strain for a bar is expressed by equations.

    M

    I =

    E

    R =

    y

    E I d y2

    dx2= M

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    ,

    E

    P lEA l

    Where, E = Young's modulus of elasticity

    P = Applied load across a cross-sectional area

    l= Change in length

    l= Original length

    Poissons Ratio:

    Volumetric Strain:

    V

    Changeinvolume Ve

    Initial volume V

    Relationship between E, G, K and :

    Modulus of rigidity:

    2(1 )

    EG

    Bulk modulus:

    9

    3(1 2 ) 3

    E KGK or E

    K G

    3 2

    6 2

    K G

    K G

    Stresses in Thin Cylindrical Shell

    Circumferential stress (hoop stress)

    2 2

    c c

    pd pd

    t t

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    Where, p = Intensity of internal pressure

    d = Diameter of the shell

    t = Thickness of shell

    = Efficiency of joint

    Longitudinal stress

    4 4

    l l

    pd pd

    t t