Steps to Industry 4.0Steps to Industry 4.0

INDUSTRY 4.0 ?

3

I can work this Saturday.

I refill the magazine.

Turn me on!

Magazine is empty! Please refill! Capacity's are overloaded till

Friday

I cant do Saturday

I got to be at the goods issue in 2 hours

Task to the production system – Order: 500pcs. in one week

Your BBQ weekend is canceled

Two hours overtime today!

What is Industrie 4.0?The fourth Industrial Revolution

Through implementation of labor

Present20th CenturyEnd of the 18thCentury

Beginning of the `70s20th Century

Time

(Source: DFKI, 2011)

10

De

gre

e o

f C

om

ple

xit

y

First programmable logiccontroller (PLC), Modicon 0841969

Fourth Industrial Revolution On the basis of Cyber Physical Systems

First assembly line, Slaughterhouses of Cincinnati1870

Third Industrial Revolution Through utilization of electronics and IT for further automization of the production

First mechanical weaving loom1784

Second Industrial Revolution

division in mass production utilizing electrical energy

First Industrial Revolution Through implementation of mechanical production-plants utilizing water- and wind power

Phases of earlier 3 Industrial RevolutionsPhases of earlier 3 Industrial Revolutions1. 1760 to 1840 - Penggunaan Mechanical production; railways and steam engine

2. 1870 to 1940 - Mass production; electricity dan assembly line

3. 1960 to 2010 - Computers; semi conductors, main frame computing, personal

devices, internet

DefinitionDefinition

Quelle: Plattform Industry 4.0

11

„Industrie 4.0“ represents the “Fourth Industrial Revolution”, a new level of Organization und Control - concerning the whole value creation chain over the entire life cycle of products.

The life cycle becomes orientated towards the increasing individualism of costumer requirements and encompasses: the idea, the order for development and production, the distribution of products plus recycling, and furthermore including all related Services.

Industrie 4.0 is based on the availability of relevant data in real time through the interconnectedness of all instances related to the value creation process, and moreover on the ability of deriving an optimized value creation process from the available data.

The interconnection of human beings, objects and systems leads to dynamic, real time optimized and self organized inter-company value creation systems which are evaluated and optimized using criteria such as costs, availability and resource efficiency

What is the Basic Idea of Industrie 4.0?

The Internet of Service - IOT

Characteristics: Several autonomous

Systems

M-2-M Communication

Complexity

HeterogeneousNetworks

Challenges:

Controlling andMonitoring

Actuality, Integrity andPropriety of Data

Integration of the physical Environment

12

How does Industrie 4.0 work?How does Industrie 4.0 work?As a Cyber-PhysicalworldTechnologies:

Sensors & Actuators

Cloud Services

Production System, connecting the

Cyber Space

material and virtual

Functions:Communicating & NegotiatingInterpreting & Deciding

Configuration & Adjusting

Analyzing & Optimizing

AvailabilityQualityBreakdown

QuantityEnergy DemandTime LimitWireless & Mobile

Com.

Self X

(Standards)

Resource Energy supplyReal Space

Engineering Production CostumerSupplier

Lifecycle (Production und Production system)

ProcessPlanning

Disposal/Development/Construction

Operation/ UtilizationProduction

Recycling

Logistics (Intra- und Inter-Logistics)

real/concretevirtual/abstractSource: TU Wien, Gerhard, 2014, TUWIn 4.0

13

ControlVisualization

Con

How can weimagine Industrie 4.0 in Reality?Smart Factory Autonomous Organization in Real Time

Cyber-physical SystemsOrder: 50 Engines

until Mondaydo have an identity

are communicating with each other and with the environment

are configuring themselves (Plug and Produce)

Empty Stocks, Please re-fill!restocking the

Capacity booked untilFriday! Switch me

off!

are storing information

Required at Outgoing goods

department in 2h

14

De-centralized self- organization in real-time

Additional shift necessary

On-time delivery of goods

Industrie 4.0 - What should we pay attention?Design aspects of Cyber-Physical Production Systems

Focus: TechnologyFocus: HumanFocus: Organiszation

OrganizationOrganizationOrganization

Implementation of the design aspects in Cyber -Physical Production Systems

15

11

Internet of things

Industry 4.0

Smart products Smart factory

…Digitized services

Product innovationProduct innovation Process innovationProcess innovation Autonomous agentsAutonomous agents Digital networkingDigital networking

industr y 4.0

Building blocks of Industry 4.0

Industry 4.0

Autonomous Robots

Simulation

Horizontal and vertical system

integration

Industrial Internet of

Things

Cyber Security

Additive Mfg

Augmented reality

Big data analytics

Examples of Product evolution: Connected and smart products

Steps to Industry 4.0

Transformation of work structures at the automotive auto body manufacture

15

Manufacturing• replacing human work• man-machine collaboration• 3D - Printing• Augmented Reality (training / support / advice through dataglasses)• Shift/working hours-coordination over the internet• Remote control of production equipment

Engineering• Computer based simulation• extended usage of cloud-computing and crowd-sourcing

Maintenance• Remote controlled maintenance• Data-glasses, computer based support for decision making• Exensive use of sensors to monitor the state of production equipment

Production control• paperless logistics• traceability of products and parts (realtime information of inventory)• RFID• digital memory of the product• optimisation of production with BIG DATA

Rapid change of necessary qualification Ergonomical improvement through the use of robots Creation of new jobs for high skilled workers in thea areas of planning,

configuration and maintenance of the new technologies Expansion of low-skilled work through the use of robots and assisting

systems Extensive control and monitoring of workers behavior and performance Increased expections regarding individual flexibility

Challenges for the workforceChallenges for the workforce

Challenges for the societyChallenges for the society

Increase of precarious work (agency work, outsourcing, crouwdsourcing, solo-self-employed)

Race to the bottom on social standards Where are the jobs for low-skilled workers and the non-digital-natives

Indonesia menyongsong Era Industry 4.0

United State

Sri Lanka

Romania

Bulgaria

Vietnam

Poland

Chile

Mexico

Philippines

Thailand

Indonesia

Brazil

Malasya

China

India

0,52

3,37

2,79

2,99

3,19

2,41

2,58

2,71

3,17

3,04

3,23

2,34

2,75

2,28

3,22

2,88

1,03

1,16

0,94

1,25

1,37

1,26

1,56

1,43

1,44

1,54

2,07

1,42

2,71

2,55

2,11

1,14

1,64

1,66

1,22

1,9

1,88

1,61

1,29

1,44

1,22

1,59

1,89

1,51

1,19

Business Enviroment People skills and availability Financial Atractiveness

Menteri Perindustrian Bapak Airlangga Hartarto di World Economic Forum on ASEAN 2017 di Phnom Penh, Kamboja :

Sektor manufaktur nasional harus siap menuju perubahan besar dalam menghadapi revolusi industri keempat atau Industry 4.0.

Konsekuensinya, pendekatan dan kemampuan baru diperlukan untuk membangun sistem produksi yang inovatif dan berkelanjutan.

4. Industrial revolutionBased on cyber-physical-systems

3. Industrial revolution Through the use of electronicsand IT further progression inautonomous production

2. Industrial revolution Introducing mass production lines powered by electric energy

1. Industrial revolutionIntroducing mechanical production machines poweredby water and steam

Dimana Posisi Industri di Indonesia ?

Dimana Posisi Industri di Indonesia ?

24

End of the 18th century.

Beginning of the 20th century

Beginning of the 70th

Industry 1.0 Industry 3.0Industry 2.0 Industry 4.0

Leve

l of c

ompl

exit

y

Today

Source: DFKI/Bauer IAO

1. Mendorong agar angkatan kerja di Indonesia meningkatkan keterampilannya untuk memahami penggunaan teknologi IOT atau mengintegrasikan kemampuan internet dengan lini produksi di industri.

2. Pemanfaatan teknologi digital untuk memacu produktivitas dan daya saing bagi industri kecil dan menengah (IKM) (program e-smart IKM).

3. Penggunaan teknologi digital seperti Big Data atau otomatisasi industri yang digunakan untuk mengoptimalkan jadwal produksi

4. Inovasi teknologi melalui pengembangan startup dengan memfasilitasi tempat inkubasi bisnis.

KEBIJAKAN PEMERINTAH INDONESIA

Sektor industri nasional memasuki era Industry 4.0 : 1. Industri semen, 2. Petrokimia, 3. Otomotif, serta 4. Makanan dan minuman.

Industri 4.0 didasarkan pada empat faktor penggerak, yaitu: (1)Peningkatan volume data, daya komputasi dan konektivitas;(2)Kemampuan analitis dan bisnis intelijen;(3)Bentuk baru dari interaksi human-machine, seperti touch interface dan

Sistem augmented-reality; serta (4)Pengembangan transfer instruksi digital ke dalam bentuk fisik, seperti robotik

dan cetak 3D.

Faktor penggerakFaktor penggerak

Kemenperin mendorong kesiapan industri nasional menghadapi babak Industri 4.0 dengan berbagai upaya : (1)Pemberian insentif kepada pelaku usaha padat karya berupa infrastruktur industri (2)Kolaborasi dengan Kementerian Komunikasi dan Informatika dalam optimalisasi

bandwidth (3)Penyediaan Sistem Informasi Industri Nasional (SIINAS) yang memudahkan integrasi

data untuk membangun industri elektronik (4)Penyiapan SDM industri melalui pendidikan vokasi yang mengarah pada high skill

(engineer) (5)Meningkatkan keterampilan SDM industri yang dominan low/middle ke level high

skill.

Implementasi Implementasi

Thank you