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ZINC 3619 0817 Pull Handle Installation Instructions Gainsborough Hardware Industries Limited, Melbourne, Australia. A.B.N. 25 004 792 269 www.gainsboroughhardware.com.au RES1DOC06AM1 AUG ‘17 Step 1. • Locate the required position of the pull handle ensuring it avoids interfering with all other hardware. • Mark two hole centrelines at the required spacing for the model being installed (Vertically - 300mm, 450mm, 600mm). The usual distance across from the door edge is 60mm. • Transfer the two hole centrelines onto the opposite face of the door. (or use a small pilot drill to drill through to the opposite face). • Keep the drill straight and level when drilling the holes. • Drill two 12mm holes on one face of the door and ensure the drill does not break through to the opposite face (breaking through can cause large splintering of the door). • Drill through to the two holes from the opposite face of the door. 12mm Holes Usually 60mm

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Page 1: Step 1. - Door Hardware & Door Locks | Gainsborough Hardware...ZINC 3619 0817 Pull Handle Installation Instructions Gainsborough Hardware Industries Limited, Melbourne, Australia

ZIN

C 3

619

0817

Pull Handle Installation Instructions

Gainsborough Hardware Industries Limited,Melbourne, Australia. A.B.N. 25 004 792 269www.gainsboroughhardware.com.au

RES1DOC06AM1AUG ‘17

Step 1. • Locate the required position of the pull handle ensuring

it avoids interfering with all other hardware.• Mark two hole centrelines at the required spacing for

the model being installed (Vertically - 300mm, 450mm, 600mm). The usual distance across from the door edge is 60mm.

• Transfer the two hole centrelines onto the opposite face of the door. (or use a small pilot drill to drill through to the opposite face).

• Keep the drill straight and level when drilling the holes.• Drill two 12mm holes on one face of the door and

ensure the drill does not break through to the opposite face (breaking through can cause large splintering of the door).

• Drill through to the two holes from the opposite face of the door.

12mm Holes

Usually60mm

Page 2: Step 1. - Door Hardware & Door Locks | Gainsborough Hardware...ZINC 3619 0817 Pull Handle Installation Instructions Gainsborough Hardware Industries Limited, Melbourne, Australia

ZIN

C 3

619

0817

Pull Handle Installation Instructions

Gainsborough Hardware Industries Limited,Melbourne, Australia. A.B.N. 25 004 792 269www.gainsboroughhardware.com.au

RES1DOC06AM1AUG ‘17

Step 2. • Select the correct length screws to suit the door thickness.• Fix the exterior pull handle with plastic packers onto the

door with the two screws.• Install the interior pull handle over the heads of the two

screws and fix in place by installing and tightening the grub screws evenly.

Page 3: Step 1. - Door Hardware & Door Locks | Gainsborough Hardware...ZINC 3619 0817 Pull Handle Installation Instructions Gainsborough Hardware Industries Limited, Melbourne, Australia

Fit here on door edgeFit here on door edge

BACKSET 60mm (2 3/8")

BACKSET 70mm (2 3/4")

Mark centre-lineof latch hole

Mark centre-lineof latch hole

FOLD

HER

E

Inst

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tem

plat

e fo

r dea

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t

Inst

alla

tion

Inst

ruct

ions

for

Dea

dbol

t

NOTE: Carefully follow these instructions when installing. Screws to be tightened to a recommended 2.5Nm torque.

54m

m h

ole

Step

6.

Inst

all T

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or S

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e C

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Cyl

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r fun

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al

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diag

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.

OROR

Step

1.

Step

2.

Step

3.

Step

4.

C L

CLDo

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ess

Door

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Step

7.

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• Pre

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and

scre

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(54

mm

)

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Step

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own.

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Not

e: T

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is s

uppl

ied

set a

t 60m

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70m

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1. E

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d th

e la

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bolt

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at 7

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Page 4: Step 1. - Door Hardware & Door Locks | Gainsborough Hardware...ZINC 3619 0817 Pull Handle Installation Instructions Gainsborough Hardware Industries Limited, Melbourne, Australia

ZIN

C 3

619

0817

Roller Latch Installation Instructions

Gainsborough Hardware Industries Limited,Melbourne, Australia. A.B.N. 25 004 792 269www.gainsboroughhardware.com.au

RES1DOC05AM1AUG ‘17

Step 1. • Locate the correct position of the roller latch ensuring it

avoids interfering with all other hardware.• Mark two hole centrelines at 20mm apart.• Drill 2 x 16mm holes to 55mm deep.• Keep the drill straight and level when drilling the holes.

Step 2. • Chisel out the timber between the two holes to make

a 55mm deep slot.

Step 3. • Mark out the 76 x 22 x 4mm deep face plate details

(or use the latch face plate as a template).• Chisel out the timber to 4mm deep to suit the roller latch

face plates.• Mark out two screw holes at 60mm centres and predrill

with a 3.0mm drill.

16mm Holes

20mm

60mm76mm

22mm

Page 5: Step 1. - Door Hardware & Door Locks | Gainsborough Hardware...ZINC 3619 0817 Pull Handle Installation Instructions Gainsborough Hardware Industries Limited, Melbourne, Australia

ZIN

C 3

619

0817

Roller Latch Installation Instructions

Gainsborough Hardware Industries Limited,Melbourne, Australia. A.B.N. 25 004 792 269www.gainsboroughhardware.com.au

RES1DOC05AM1AUG ‘17

Step 4. • Install the roller latch with the face plate and fix it in place

with the 2 screws using a hand screwdriver.

Step 5. • Close the door partially and determine the correct location

for the strike plate on the door jamb.• Use the strike plate as a template to mark out the position

on the door jamb.• Chisel out the timber to suit.• Mark out two screw holes at 60mm centres and predrill with

a 3.0mm drill.• Install the strike plate and optional plastic strike box and fix

it in place with the 2 screws using a hand screwdriver.

Step 6. • Open and close the door to test the tension of the

rollerlatch.• To adjust the tension, remove the roller latch, loosen the

lock nut and adjust the tensioning screw in or out to suit, then tighten the lock nut.

• Re-install the roller latch and check the tension.

60mm

Lock Nut

Tensioning Screw