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Steel Industry Outlook Federal Reserve Bank of Chicago December 5, 2008 Robert J. DiCianni ArcelorMittal USA

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Page 1: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Steel Industry Outlook

Federal Reserve Bank of ChicagoDecember 5, 2008

Robert J. DiCianni

ArcelorMittal USA

Page 2: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 1

Agenda

• 2008 Review

• 2009 USA Steel Forecast

• Global Outlook

• Key Issues

• Risks for 2009

Page 3: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 2

In the first half of 2008 Steel Markets

Outperformed the Overall Economy

• Strong Markets

• Non-residential construction

• Energy (line pipe, OCTG)

• Machinery

• Mining

• Farming

• Infrastructure (highways, roads, bridges)

• Exports

• Weak Markets

• Auto

• Banking and Financial

• Residential Housing

Page 4: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 3

Industrial Production

Manufacturing Only

Manufacturing Production Index and Capacity Utilization – U.S. Federal Reserve

71

73

75

77

79

81

83

97

99

101

103

105

107

109

111

113

115

'00 '01 '02 '03 '04 '05 ,06 '07 '08

% U

tili

zati

on

Pro

du

ctio

n I

nd

ex

Index Utilization

Recession of 2001

Through September 2008

Page 5: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 4

ISM Manufacturing Index2006 through September 2008

38%

43%

48%

53%

58%

2006 2007 2008

Manufacturing index drops to 38.9% in October. Recession zone of ISM is 40-45%. This is

the lowest reading of the ISM Index since September 1982. This index is usually predictive

of manufacturing activity across the next ~6 months.

Future

Expansion

Future

Contraction

Page 6: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 5

Raw Steel Capacity Utilization

54%

59%

64%

69%

74%

79%

84%

89%

Sep-06Nov-06Jan-07Mar-07May-07Jul-07Sep-07Nov-07Jan-08Mar-08May-08Jun-08Aug-08Oct-08

Capacity utilization starts to fall as mills begin to cut production in order to more closely match demand.

Last significant production cuts were in 4Q06-1Q07.

Capacity reduction as demand falls

Source: American Iron and Steel Institute

Page 7: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential6

Raw Steel Production 2008

• 1st Quarter: 27.5m tons, 2.1m tons / wk

• 2nd Quarter: 27.6m tons 2.1m tons / wk

• 3rd Quarter: 27.2m tons 2.0m tons / wk

• 4th Quarter: 19.7m tons 1.6m tons / wk (AM projection)

Source: American Iron and Steel Institute

Page 8: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 7

2008 Steel Prices

$600

$700

$800

$900

$1,000

$1,100

$1,200

$1,300

$1,400

$1,500

CRU Monthly Base Prices 2008: Midwest ($/ton)

HR CR

HDG Plate

Page 9: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 8

Scrap Prices: #1 Busheling - Chicago

$300 $310 $332 $322

$300 $340

$420

$410

$430

$600

$720

$785 $890

$850

$570

$290

$125

J-07 A-07 S-07 O-07 N-07 D-07 J-08 F-08 M-08A-08M-08 J-08 J-08 A-08 S-08 O-08 N-08

2007 2008

-$765 since July

$280 drop in premium scrap in Oct (following $280 drop in Sept

too) as export activity continues to slide and domestic production

cuts limit demand.

Source: American Metal Market Magazine

Page 10: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 9

2009 Steel Outlook

Page 11: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 10

GDP Growth Forecast

-3.0%

-2.0%

-1.0%

0.0%

1.0%

2.0%

3.0%

4.0%

5.0%

1Q'07 2Q'07 3Q'07 4Q'07 1Q'08 2Q'08 3Q'08 4Q'08 1Q'09 2Q'09 3Q'09 4Q'09

Actual Forecast

•Recession is deepening. 4 quarters of real GDP

decline are anticipated.

•The housing bottom (in terms of starts) has been

pushed out from 4Q08 to 2Q09.

•Non-residential construction will decline in 2009.

•Unemployment is quickly rising.

•Credit conditions will ease only slowly.

•The weak $ will continue to provide opportunities

for U.S. exports. However, global growth is

slowing which and limit export opportunities.

Source: Global Insight, Aug 2008 + Sept 2008 Alternate + Nov 2008

2.8%

2.0%

1.3%

-1.0%

2006 2007 2008 2009

U.S. continues period of very weak growth in 2009.

Page 12: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 11

Housing Starts

1.601.71

1.851.95

2.07

1.81

1.34

0.927

0.715

1.082

2001 2002 2003 2004 2005 2006 2007 2008 2009 2010

Actual

Forecast

Millions of units

Source: Global Insight

Forecast has housing market hitting bottom in 2Q09 . Regardless of when the bottom hits, a very slow recovery will proceed.

1.Housing Starts at

791,000

2.Building Permits

at 708,000

October 2008 (Nov. 19

release) has the

following SAAR:

Page 13: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 12

Investment - USA FixedNon-Residential and Residential (% change in $)

-25%

-20%

-15%

-10%

-5%

0%

5%

10%

2001 2002 2003 2004 2005 2006 2007 2008 2009

Non-Residential Residential

Forecast

Residential investment (housing, remodeling, etc) will have another very tough year in 2009, while non-residential

investment (plants, equipment, computers, etc) will cease to grow in 2009 after 6 years of strong growth. Non-

residential growth potential has been reduced due to economic and financial fallout.

Source: Global Insight, Aug 2008 + Sept 2008 Alternate

Page 14: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential13

USA Energy Market Steel Demand

million of tons

0

1

2

3

4

5

6

line pipe OCTG

2006

2007

2008

2009

Source: Preston Pipe & Tube Report

OCTG forecast assumes $xxxx/barrel oil for 2009

Page 15: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 14

Wind PowerU.S. Installed Capacity

8,586 MW currently under construction

-3,500 1,500 6,500 11,500 16,500 21,500

2000

2001

2002

2003

2004

2005

2006

2007

2008(f)

MegawattsSource: AWEA

Plate consumption of 125

tons per wind turbine or over

375,000T in 2007

Page 16: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential15

Appliance Market

Appliance sales are hurt by the housing market but replacement market keeps appliance sales

running above housing drop. Jan-Aug ’08 sales are off 8% compared to housing starts being

off by 31% over the same period.

A further reduction in housing starts in 2009 will impact sales. Replacement market will be

weaker than normal due to poor economic conditions.

41.743.5

47.248.1 47.8

45.1

40.5

38.5

30

35

40

45

50

2002 2003 2004 2005 2006 2007 2008 2009

Actual forecast

Millions of Units

Source: AHAM, ArcelorMittal forecast

USA Core Appliance Shipments*

Core appliances = washers, dryers, refrigerators, ranges, dishwashers, and freezers

Page 17: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 16

$0.00

$2.00

$4.00

$6.00

$8.00

$10.00

$12.00

$14.00

'00 '01 '02 '03 '04 '05 '06 '07 '08(f) '09(f)

US Production of Office Furniture

-20%

-15%

-10%

-5%

0%

5%

10%

15%

'00 '01 '02 '03 '04 '05 '06 '07 '08(f) '09(f)

Change in Production $ (y-o-y %)

BIFMA History and Forecast (11/17/08)

Following 4 years of growth, the value of U.S. office furniture production is

droping in 2008 and 2009 (along with consumption). Imports constitute

approximately 15-20% of the market.

Office Furniture Production

Billions of Dollars

Page 18: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 17

USA Infrastructure upgrade..

• Of 592,000 bridges in the USA, 26% are either structurally

deficient or functionally deficient.

• A high percentage of water systems, sewage systems, levees

and roads are aged and near their end of life.

Highway Bill Passes Congress

“In September’2008, Congress approved an emergency infusion of $8

billion into a federal highway fund, a move that would prevent states from

delaying or canceling hundreds of road projects. The $8 billion infusion is a

substantial new public investment in highways and transit programs next

year, with a healthy expected bump-up in funds allocated to the bridge

program and various other steel consuming infrastructure related projects.”

The current highway bill expires in 2009. The replacement bill next year is expected to come in at an authorization level of $286 to

$500 billion over a six year period

Page 19: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 18

Automotive Sales

• In 2009 the auto market will continue to buck serious headwinds. Cyclical downturn, economic uncertainty, and structural changes contribute to depressed sales outlook.

• High gas prices are changing the mix that consumers want. Auto companies cannot respond fast enough to the change in consumer’s tastes. Small cars are now in demand and large trucks are not.

• Residual values for gas guzzlers is dropping, causing consumers to delay purchase decisions. Consumers are holding rather than buying new more fuel efficient vehicles.

• Auto OEMs will still work to reduce incentives and unprofitable fleet sales

• Slump in housing is hurting pickup truck sales.

• After 3 years of auto sales declines, pent up demand offers some upside potential in the next decade.

USA Sales(millions of units)

Source: JD Power & Associates

12

14

16

18

Page 20: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 19

Automotive Production

• Big 3 cut truck production and

capacity as demand shifts to small

cars.

• Lack of capacity for small cars hurts

production in 2008 and 2009.

• Growth of imports; 2002 - 3.2 million

units to 2007 - 4.6 million.

• Imports will continue to rise in 2008

and 2009 due to mix change from

trucks to cars.

• No inventory rebuild in 2008 and

2009. OEMs remain vigilant.

• Toyota Woodstock and Honda

Greensburg ramp up in 2009.

Hyundai, Georgia, starts in late 2009.

NA production(millions of units)

Source: JD Power & Associates

11

13

15

17

19

Page 21: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 20

Other Markets

• Railcar

• Electric Motors

• Farming

• Machinery

Page 22: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 21

U. S. Steel Service Center

Number of Months Shipments on HandBased on a representative sample of the U.S. Service Center Industry

Carbon Flat Rolled

1.5

2

2.5

3

3.5

4

'02 A J O

'03 A J O

'04 A J O

'05 A J O

'06 A J O

'07 A J O

'08 A J O

Mon

ths-

on

-Han

d

Actual Long Term Average

Page 23: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 22

U. S. Steel Service CenterTotal Shipments & Inventories: Carbon Flat RolledBased on a representative sample of the U.S. Service Center Industry

Monthly Shipments ,000 TonsEnding Inventory ,000 Tons

An inventory

liquidation

process has

begun as

shipments

have begun to

deteriorate.

4,000

4,500

5,000

5,500

6,000

6,500

7,000

7,500

8,000

8,500

1500

1700

1900

2100

2300

2500

2700

2900

3100

3300

3500Monthly Shipments 3 Mo Rolling Ave

Month End Inventory

Page 24: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential23

Apparent Steel Consumption: USATotal Steel

'00 '01 '02 '03 '04 '05 '06 '07 '08(f) '09(f)

History 126.4 112.0 113.1 111.2 127.4 118.3 132.8 119.3

forecast 107.4 101.5

100.0

105.0

110.0

115.0

120.0

125.0

130.0

135.0

Apparent consumption = AISI shipments + finished imports – exports – double count

Apparent steel consumption will drop in the 2nd Half of 2008 and continue into 2009. In

addition to the weakness in automotive and other consumer durables, non-residential

construction will contract. In light of recent events, we have revised the 2008-2009 forecast to

reflect the additional downside risk from the current economic environment.

Page 25: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 24

2009 USA Steel Shipments Forecast

• 1st quarter: 19.8m tons

• 2nd quarter: 21.5m tons

• 3rd quarter: 23.7m tons

• 4th quarter: 25.3m tons

• Total 90.3m tons

Page 26: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 25

Imports: Carbon Flat Roll

600

700

800

900

1,000

1,100

1,200

1,300

1,400

1,500

1,600

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

2006

2007

2008

2006-2008 Monthly Imports

Final import statistics from U.S. Census Bureau; Sep 2008 are preliminary figures, Oct 2008 are license figures.

There has been an up tick in imports of carbon flat rolled in September and October in the face of declining

demand. That has increased foreign share. The September ISM Steel Buyers Survey indicates that foreign mills

are more active in seeking U.S. business.

Page 27: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 26

Global Crude Steel Production has dropped rapidly

Page 28: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 27

Chinese inventories have been dropping for

the past 6 months

Page 29: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

12/8/2008 Confidential 28

Global Outlook

Page 30: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential29

WORLD ECONOMIC PROSPECTSReal GDP Growth %: 2008-2009

Source: ArcelorMittal Commercial Coordination Aug 22, 2008

Total Asia

excl. Japan

Large scale bank

bailouts prevent

severe global

recession but

world growth

slows in 2008-

2009 (2007=3.9%)

Positive global

growth still helps

support U.S.

economy.

China, India,

Brazil and CIS still

lead growth.

Recession in

NAFTA and

Europe will

continue through

H1 of 2009.

-.8

1.4

7.2

6.86.5

5.8

1.4

4.95.1

4.5

4.7

-.8

2.7

9.8

0.65.1

2009 1.0

8.4 -.3

2008 2.7

NAFTA

Page 31: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 30

2007 2008 2009

Developed

World

419 395 377

China 407 437 456

ROW 378 397 391

Total 1,204 1,229 1,224

Global Apparent Steel Consumption(in millions of metric tons)

Global ASC, except for China, will fall from Q4, 2008, to

Q3, 2009.

Page 32: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

12/8/2008 Confidential 31

Key Issues

Page 33: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential32

*Developed world includes US, Canada, EU15, Japan and Korea

Source IISI

Economic development in non-OECD countries will drive significant growth in steel

consumption –over the next 10 years

0

200

400

600

800

1000

1200

1400

10 100 1000

Steel consumption per capita (kg/year)

Po

pu

lati

on

(m

illio

n)

China

India

South-East Asia

Africa & Middle-East

Latin America

CIS &

CEE

Japan & Korea

EU-15

US & Canada

Steel demand will continue to grow,

particularly in China and India …

The steel intensity of

an undeveloped

economy is very low.

As development gets

underway, steel

consumption

increases rapidly,

since the initial stages

of development are

driven by fixed

investment and

infrastructure – both of

which are steel

intensive. In

advanced economies,

steel intensity

declines, as services

and consumer goods

grow in importance.

“ When demand returns, structural

lack of supply in steel and basic

materials will

again become the key issue. ”

Page 34: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 33

Source: IISI.

World steel apparent demand from 1950 to 2007

(millions of tonnes)

Global GrowthChina

Chinese new dynamic and growth in other emerging economies have led to an

average 7% growth of the steel market in the last 7 years.

0

200

400

600

800

1000

1200

1400

1600

19501960

19701980

19902000

+5%/y

+1%/y

+7%/y

China steel apparent demand from 1984 to 2007

(millions of tonnes)

Page 35: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 34

World capacity growth to slow due to increasing

challenges…

Page 36: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 35

NAFTA, 98

Australia,

275

Brazil,

319

EU25, 26

CIS,

195Africa, 57

ROW, 512

Iron Ore ProductionMillions of Tonnes

NAFTA, 37CIS, 59

Australia,

248Brazil, 247

ROW, 193

Iron Ore ExportsMillions of Tonnes

0

200

400

600

800

1,000

1,200

1,400

1,600

1997 1998 1999 2000 2001 2002 2003 2004 2005 2006

Iron Ore Production by Year

Millions of Tonnes

ROW

Brazil

Australia

Source; IISI 2007 Statistics Yearbook.

Brazil and Australia dominate the seaborne iron-ore market. Over the 10-year period ending in 2006, total

iron ore production increased 60% - while production from Brazil and Australia increased almost 70%.

India, South

Africa, Chile,

Peru, etc.

Iron OreSupply: Global Production

Iron Ore Production (Millions of Tonnes) Iron Ore Exports (Millions of Tonnes)

Page 37: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 36

Brownfield Greenfield

• Growth from existing sites. • Growth from new sites.

• Infrastructure in place (significant expansion can

require substantial infrastructure investment).

• New infrastructure required

– new railroads

– new ports or expansion

– etc.

• Lower incremental cost from additional volume –

some infrastructure exists.

• Higher cost incremental volume -infrastructure

is required.

• Significant expansions, including infrastructure,

typically require around 5 years to implement.• Roughly 10 years to get increased output.

Ore capacity expansions face significant obstacles.

Costly and lengthy development of new capacities will keep iron ore prices high.

Iron OreSupply: New Capacity

Page 38: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 37

Risks

• Credit markets unwind slower than expected.

• Too much liquidity in the system will lead to another round of

commodity inflation.

• Cap and trade legislation is passed in 2009.

Page 39: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 38

Energy efficiency must be a priority for

steel producers in developing countries

0

50

100

150

200

250

300

350

400

0.0

0.5

1.0

1.5

2.0

2.5

3.0

China India USA

CO2 /ton generated

by steel production

(2005 estimate)

2005 crude steel

production (millions of

metric tons)

Total steel-industry CO2

generation in 2005

(millions of tons)

925.1 81.8 94.9

Page 40: Steel Industry Outlook Federal Reserve Bank of Chicago · bailouts prevent severe global recession but world growth slows in 2008-2009 (2007=3.9%) Positive global growth still helps

Confidential 39

Summary

• The fourth quarter of 2008 is the bottom of the market.

• First quarter 2009 will continue weakness.

• 2009 will show gradual improvement in the second half.

• The dollar will be slightly stronger in 2009 but will remain weak

compared to recent historic levels.

• With no inventory rebuilding and no great surge in imports steel

prices will be relatively stable in 2009.