steam turbine systems for chp

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Compressor Training Casing Design 1 2008 The world turns to Elliott Steam Turbines In Biomass Applications CHP Biomass Short Course Greensburg, PA November 17 & 18, 2010 Gary S. Davis Mgr, Industrial Power Generation Elliott Group 901 North Fourth St Jeannette, PA 15644 The world turns to Elliott Current Observations Current Observations 1. 1. Large CHP very Limited Large CHP very Limited – St. Paul, MN Thermal Energy St. Paul, MN Thermal Energy 65 MW 65 MW 2. 2. Ideal Scale: 20 MW and smaller, 5 MW modules, Ideal Scale: 20 MW and smaller, 5 MW modules, community based: community based: Feedstock Management Feedstock Management – different types of fuels different types of fuels Smaller storage & footprint <5 Acres Smaller storage & footprint <5 Acres Centralized Processing & Storage (VA Centralized Processing & Storage (VA – Winter 1000 T) Winter 1000 T) Easier Zoning Easier Zoning Key CHP Key CHP – more easier to find customers near more easier to find customers near populated areas. PJM populated areas. PJM – $0.02/Kw $0.02/Kw- Hr for grid penalty Hr for grid penalty – generate near users. generate near users. <100,000 Tons/year CO2 <100,000 Tons/year CO2 – under regulatory under regulatory Req Req’ ts ts SMALL SCALE Biomass CHP!! SMALL SCALE Biomass CHP!!

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Compressor TrainingCasing Design

12008

The world turns to Elliott

Steam Turbines In Biomass Applications

CHP Biomass Short Course Greensburg, PA

November 17 & 18, 2010

Gary S. DavisMgr, Industrial Power Generation

Elliott Group901 North Fourth St

Jeannette, PA 15644

The world turns to Elliott

Current Observations Current Observations 1.1. Large CHP very Limited Large CHP very Limited –– St. Paul, MN Thermal Energy St. Paul, MN Thermal Energy

65 MW65 MW2.2. Ideal Scale: 20 MW and smaller, 5 MW modules, Ideal Scale: 20 MW and smaller, 5 MW modules,

community based:community based:Feedstock Management Feedstock Management –– different types of fuelsdifferent types of fuelsSmaller storage & footprint <5 AcresSmaller storage & footprint <5 AcresCentralized Processing & Storage (VA Centralized Processing & Storage (VA –– Winter 1000 T)Winter 1000 T)Easier ZoningEasier ZoningKey CHP Key CHP –– more easier to find customers near more easier to find customers near populated areas. PJM populated areas. PJM –– $0.02/Kw$0.02/Kw--Hr for grid penalty Hr for grid penalty ––generate near users.generate near users.<100,000 Tons/year CO2 <100,000 Tons/year CO2 –– under regulatory under regulatory ReqReq’’tsts

SMALL SCALE Biomass CHP!!SMALL SCALE Biomass CHP!!

Compressor TrainingCasing Design

22008

The world turns to Elliott

Controlled Extraction Turbine – Large Conventional Scale CHP

Controlled Extraction Turbine Controlled Extraction Turbine –– Large Large Conventional Scale CHPConventional Scale CHP

The world turns to Elliott

70,000 HP 2000# Steam Turbine

Compressor TrainingCasing Design

32008

The world turns to Elliott

Typical Multivalve ArrangementTypical Multivalve ArrangementTypical Multivalve Arrangement

The world turns to Elliott

Typical Multivalve Steam End Typical Multivalve Steam End Typical Multivalve Steam End

Compressor TrainingCasing Design

42008

The world turns to Elliott

Typical Multivalve – Valve Seat locationsTypical Multivalve Typical Multivalve –– Valve Seat locationsValve Seat locations

The world turns to Elliott

Multi Valve & Part Load EfficiencyMulti Valve & Part Load EfficiencyMulti Valve & Part Load Efficiency

Compressor TrainingCasing Design

52008

The world turns to Elliott

Multi Valve & Part Load EfficiencyMulti Valve & Part Load EfficiencyMulti Valve & Part Load Efficiency

Valve Lift Curve Performance

The world turns to Elliott

Multivalve Extraction Diaphragm Multivalve Extraction Diaphragm Multivalve Extraction Diaphragm

Compressor TrainingCasing Design

62008

The world turns to Elliott

Multivalve Extraction DiaphragmMultivalve Extraction DiaphragmMultivalve Extraction Diaphragm

The world turns to Elliott

70,000 HP 2000# Steam Turbine

Compressor TrainingCasing Design

72008

The world turns to Elliott

Conventional Single Valve Turbine Single or Multistage

Conventional Single Valve Turbine Conventional Single Valve Turbine Single or Multistage Single or Multistage

HP Inlet

Exhaust BP or Condensing

V1

The world turns to Elliott

Typical Single Valve Single Stage Turbine Typical Single Valve Single Stage Turbine Typical Single Valve Single Stage Turbine

Compressor TrainingCasing Design

82008

The world turns to Elliott

Single Valve Turbine HandvalvesSingle Valve Turbine Single Valve Turbine HandvalvesHandvalves

The world turns to Elliott

Turbine Power & Part Load EfficiencyTurbine Power & Part Load EfficiencyTurbine Power & Part Load Efficiency

Single governor valve, nozzle grouping

NORMAL OPERATION

VALVE #2

VALVE #1

Compressor TrainingCasing Design

92008

The world turns to Elliott

Typical Drilled & Reamed Nozzle RingTypical Drilled & Reamed Nozzle RingTypical Drilled & Reamed Nozzle Ring

The world turns to Elliott

Auto Hand Valve Auto Hand Valve Auto Hand Valve

Compressor TrainingCasing Design

102008

The world turns to Elliott

Single Valve & Part Load EfficiencySingle Valve & Part Load EfficiencySingle Valve & Part Load Efficiency

The world turns to Elliott

Single Valve Single Stage Turbine Single Valve Single Stage Turbine Single Valve Single Stage Turbine

Compressor TrainingCasing Design

112008

The world turns to Elliott

Typical Single Valve Multistage Condensing Turbine

Typical Single Valve Multistage Typical Single Valve Multistage Condensing TurbineCondensing Turbine

The world turns to Elliott

Single Valve Multistage Cross SectionSingle Valve Multistage Cross SectionSingle Valve Multistage Cross Section

Compressor TrainingCasing Design

122008

The world turns to Elliott

Conventional Single Valve Turbines “Poor Boy” Extraction

Conventional Single Valve Turbines Conventional Single Valve Turbines ““Poor BoyPoor Boy”” ExtractionExtraction

HP Inlet

Exhaust BP

V1

HP Inlet

V1

Exhaust Condensing

The world turns to Elliott

Conventional Single Valve Turbine “Poor Boy” Extraction – High BP

Conventional Single Valve Turbine Conventional Single Valve Turbine ““Poor BoyPoor Boy”” Extraction Extraction –– High BPHigh BP

HP Inlet

Exhaust BP 75 psig

V1 V1

Exhaust BP or Condensing 5psig

450 psig 16KLb/Hr

16K Lb/Hr

350KW Induction

345KW Synch

Compressor TrainingCasing Design

132008

The world turns to Elliott

Summary of Single Valve Turbine Pro’sSummary of Single Valve Turbine ProSummary of Single Valve Turbine Pro’’ss

• Low cost, reliable solution for CHP vs. MV• Immediate start up, warm up period req’d for MV:

supports peaking operation.• Supports seasonal operation, maintenance with

clutch option; no cooling steam/idling steam.• Leadtime: SV 34-50 vs. MV at 62-70 weeks• Backpressure up 375 psig• Condensing Operation – 48”Class 125 LBFF

Exhaust , typically up or down orientation.• No Control Oil required, simplifies LO system

The world turns to Elliott

D&S Saturated Steam Operation < 400 PSIGSuperheat is always a plus!

D&S Saturated Steam Operation < 400 PSIGD&S Saturated Steam Operation < 400 PSIGSuperheat is always a plus!Superheat is always a plus!

Compressor TrainingCasing Design

142008

The world turns to Elliott

D&S Saturated Steam Operation < 400 PSIGSuperheat is always a plus!

D&S Saturated Steam Operation < 400 PSIGD&S Saturated Steam Operation < 400 PSIGSuperheat is always a plus!Superheat is always a plus!

The world turns to Elliott

D&S Saturated Steam Operation < 400 PSIGSuperheat is always a plus!

D&S Saturated Steam Operation < 400 PSIGD&S Saturated Steam Operation < 400 PSIGSuperheat is always a plus!Superheat is always a plus!

Compressor TrainingCasing Design

152008

The world turns to Elliott

Simple Induction Generator PackageSimple Induction Generator PackageSimple Induction Generator Package

The world turns to Elliott

Simple Synchronous Generator PackageSimple Synchronous Generator PackageSimple Synchronous Generator Package

Compressor TrainingCasing Design

162008

The world turns to Elliott

CYR, 500 KW SynchronousSouthern Methodist University, Texas

CYR, 500 KW SynchronousSouthern Methodist University, Texas

The world turns to Elliott

DYR, 2100 KW SynchronousLondon Health Sciences Center, Ontario

DYR, 2100 KW SynchronousLondon Health Sciences Center, Ontario

Compressor TrainingCasing Design

172008

The world turns to Elliott

DYR8, 5500 KW Synchronous, 42” Exh. Enwave Energy Corporation, Ontario

DYR8, 5500 KW Synchronous, 42” Exh. Enwave Energy Corporation, Ontario

The world turns to Elliott

QUESTIONS??QUESTIONS??QUESTIONS??Elliott Group

901 North Fourth St.Jeannette, PA 15644

724-527-2811www.elliott-turbo.com

Gary S. DavisManager, Industrial Power Generation

[email protected]

Daniel VucelichSr. Marketing Engineer, [email protected]

724-600-8595