stauff fluid technology components for mobile construction machinery.pdf 2015
TRANSCRIPT
Tube Couplings
Onsite Design & Development
Tube Manipulation
QRCs & Adaptors
Scanwill®
Spir Star®
Superlok®
Safeplast®
Hose & Connectors
Hydraulic Pipework Components & Accessories Test Components
Hydraulic Accessories
Diagtronics
Valves
Steel Tube
SAE Flanges
Clamping Solutions
Filtration Technology
Local Solutions for Individual Customers WorldwideLocal Solutions for Individual Customers Worldwide
Fluid Technology Componentsfor Mobile Construction Machinery
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www.stauff.co.uk
Fluid Technology Componentsfor Mobile Construction Machinery
STAUFF UK Ltd is an established manufacturer and supplier of a vast range of quality hydraulic components
to a wide variety of industries.
Equally comfortable fulfilling the demands of OEM requirements as servicing our distribution clients,
STAUFF offer a wide range of associated services from tube manipulating, hose assembly to kitting,
consignment stock management and a research and development arrangement that puts our engineers
at the core of your design process.
The Global organisation founded in Werdohl in the German Sauerland region has established itself
as an internationally leading developer, manufacturer and supplier of pipework equipment and hydraulic
components under the brand name STAUFF.
Decades of experience, highly-motivated and qualified staff, state-of-the-art manufacturing technologies
and a foresighted management give us the reputation of being a competitive partner.
The STAUFF companies worldwide have many years experience in serving Mobile Construction Machinery
manufacturers with a comprehensive range of fluid technology components, some of which have been
exclusively developed according to individual requirements in these markets.
Local Solutions for Individual Customers Worldwide
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Operate on a Safe SiteTube Fitting Technology by STAUFF24° tube fittings and accessories made from carbon steel complement
the extensive range of original STAUFF components for fluid power
applications from own development and manufacturing. Due to the
careful selection and processing of materials, pressure ratings as
defined in the DIN/ISO standards can even be exceeded;
the premium Zinc/Nickel coating sets a new benchmark in terms of
corrosion protection. Get yourself convinced of outstanding product
quality and increased operational safety and reliability for your
machines and equipment, and experience the advantages of single-
sourcing all hydraulic pipework components from the manufacturer.
Learn more at www.stauffconnect.com
NEW!
STAUFF
Connect
• Design and manufacture of: Ultra High Pressure (UHP up to 5000 bar)
Very High Pressure (VHP up to 700 bar)
High, medium and low pressure flexible hose for a wide range of applications including: hydraulic, industrial, chemical, utility and process
• PTFE hose smooth bore and convoluted
• Manufactured to DIN, SAE and other International Standards
• End connectors to all major thread and flange standards and international specification, working pressures up to 5000 bar
• 1, 2 and 3 wire braid reinforced plus 4, 6 and even 8 spiral wire reinforced
• Thermoplastic for hydraulics, water jetting and jacking
• Combination hose and tube assemblies
• Hose test to ISO7751 performed and certified
www.stauff.co.uk
Flexible Hose AssemblyProduction Capabilities for Mobile Construction Machinery
Hose assemblies produced with clear markings identifying:
Date of manufacture
Batch number
Part number
Testing to globally recognised
Standards
Other customer specific details can be included for example: Certificate number
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• Design and manufacture of: Ultra High Pressure (UHP up to 5000 bar)
Very High Pressure (VHP up to 700 bar)
High, medium and low pressure flexible hose for a wide range of applications including: hydraulic, industrial, chemical, utility and process
• PTFE hose smooth bore and convoluted
• Manufactured to DIN, SAE and other International Standards
• End connectors to all major thread and flange standards and international specification, working pressures up to 5000 bar
• 1, 2 and 3 wire braid reinforced plus 4, 6 and even 8 spiral wire reinforced
• Thermoplastic for hydraulics, water jetting and jacking
• Combination hose and tube assemblies
• Hose test to ISO7751 performed and certified
Product Portfolio
With state of-the-art CAD facilities – V-Tube conversions are undertaken into a Step File Format for customer and internal requirements. A full range of non hydraulic fabricated tube assemblies are available for customers• walkway handrails • gear lever assemblies • mirror arms • clamp brackets • handles
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A range of high pressure spiral hoses with a
greater flexibilityCurrently available in 4000, 5000 and 6000 PSI, the new series of isobaric spiral hoses offer serious advantages over the competition, improving ease of routing for installations and service work.
Flexibility ...Greater flexibility in comparison with conventional spiral hoses.
Easier to handle, which enables a more manageable hose assembly procedure.
Up to half bend radius ...Guaranteeing very high performance. With a bend radius that is respectively half that of the norm SAE 100 R12, SAE 100 R13 and SAE 100 R15.
Impulse testing ...Tested to 1,000,000 cycles, guaranteeing an outstanding performance, even in the most arduous conditions.
Competitor 1
Competitor 2
Competitor 3
Competitor 4
Competitor 5
Competitor 6
Comparison of bending force toreach minimum bend radius
Comparison of bending force to reach minimum bend radius
The CS range comprises a multi-spiral hose insert and ferrule system that is claimed to eliminate all internal and most external skiving.
Please call your nearest STAUFF for more details.
The CS range comprises a multi-spiral hose insert
Please call your nearest STAUFF for more details.
The CS range comprises a multi-spiral hose insert
COMPATIBLE WITH THE CS RANGE OF HOSE INSERTS
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� Crucial part of any contamination control program � Determining the ISO cleanliness level of hydr aulic media � Suitable for phosphate ester and specific water-glycol fluids � For permanent installation or to be used as portable devices � Sampling units and moisture / temperature sensors available
Hand-Held Hydraulic Testers
Laser Particle Counters
� Monitoring all relevant parameters in fluid power systems, including pressure, differential pressure, ` temperature, flow etc. � Measuring and display of over 50 channels at the same time � Integrated data storage for up to 1 billion measured values � Remote monitoring and analysis using LAN and USB interfaces
� Rapid and accurate monitoring of mobile hydraulic systems � Simultaneous measurement the most relevant parameters in fluid power systems, such as pressure, temperature and flow � Suitable for max. working pressures up to 420 bar / 6000 PSI � Suitable for nominal flow rates up to 200 l/min / 53 US GPM
Reversible Flow Testers
Mobile Filter Systems
� Compact and versatile units designed for long-lasting use � Supporting the preventive maintenance of fluid power systems, thus reducing machine downtime and saving
operating costs � Suitable for nominal flow rates up to 110 l/min / 30 US GPM � Can also be used as offline filters and oil transfer units
Desiccant Air Breathers � Air entering the reservoir / gearbox is filtered and dehumidified � Preventing fluid oxidation, thus reducing machine downtime and costs � Easy to retrofit on top of hydraulic reservoirs and gearboxes � Drying agent gradually changes colour with increasing moisture � No toxic or dangerous substances according to latest EC directives
� Comprehensive range of replacement filter elements for hydraulic and lubrication applications covering almost every major international filter brand � Direct replacements for most OEM filter elements � For pressure, suction-line and return-line applications
Replacement Filter Elements
Bypass and Offline Filters
� Supporting the preventive maintenance of fluid power systems, thus reducing machine downtimes and saving operating cost � Bypass filters without integrated motor-pump units � Offline filters with integrated motor-pump units � Pre-heated and water-absorbing versions available
www.stauff.co.uk
Service, Maintenance and Retrofit Equipment for Mobile Construction Machinery
� Monitoring and ensuring the functioning of fluid power systems � Panel / stem mount gauges with various connection types available � Scales range from –1 ... 1000 bar / –14,5 ... 14500 PSI � For permanent installation or to be used as portable devices � Also available as part of pressure test kits including accessories
Analog / Digital Pressure Gauges
High-Pressure Ball Valves
Two-way and multi-way ball shut-off valves for working pressures up to 800 bar / 12000 PSI
Block, forged or round body design, available in Steel and StainlessSteel
Threaded or flanged connections
up to DN 125 / 5 inch
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Product Portfolio
Gear Pump Flanges Wide range of different variations, divided into various types, such as a straight or 90° design Three-hole or four-hole fastening manufactured according to German and Italian connection standards
SAE Flanges 3000 / 6000 PSI series according to ISO 6162-1/2 and SAE J 518 C up to DN 127 / 5 inch Safe and leak-free alternative to regular tube connectors, available in Steel and Stainless steel Continuous pressure level of 400 bar / 5800 PSI up to DN 51 / 2 inch
Tank Filler Breathers Filler ports allowing the hydraulic reservoir to
breathe while protecting it from contamination Metal and plastic versions available Comprehensive range of accessories including
baskets, dipsticks and mounting adaptors
Level Gauges Visual / visual-electrical fluid level indication, also in conjunction with temperature sensors
Special designs and sizes up to nominal lengths of 950 mm / 37.40 inch according to customer’s requirements
Pressure Filters Medium and high-pressure filters designed
for in-line and manifold mounting Suitable for working pressures
up to 420 bar / 6000 PSI Suitable for nominal flow rates up to 1135 l/min / 300 US GPM
Return-Line Filters Low-pressure return-line filters designed
for in-line, tank-top and tank-inside mounting Suitable for working pressures
up to 25 bar / 365 PSI Suitable for nominal flow rates up to 1135 l/min / 300 US GPM
Spin-On Filter Housings Low-pressure return-line or suction-line
filters designed for in-line mounting Suitable for working pressures
up to 14 bar / 200 PSI Suitable for nominal flow rates up to 460 l/min / 120 US GPM
Test Points / Hoses Leak-free connections into fluid power systems for monitoring the system pressure on the suction, pressure or return side Used at full pressure without machine downtimes Venting of fluid power systems Obtaining representative fluid samples
High-Pressure Ball Valves
Two-way and multi-way ball shut-off valves for working pressures up to 800 bar / 12000 PSI
Block, forged or round body design, available in Steel and StainlessSteel
Threaded or flanged connections
up to DN 125 / 5 inch
Flow Control Valves
Throttle and shut-off vales for liquid media, available in Steel and Stainless Steel
Suitable for in-line, manifold or cartridge assembly
Medium-duty and heavy-duty check valves
Pipe, Tube and Hose Clamps according to DIN 3015 Most economical solution available for quick and easy pipe, tube and hose installation
Environmental protection due to vibration-damping and noise-reducing features
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• Bending metric 4mm - 65mm tube
• Bending Imperial 3/16" - 2" tube
• Fully coded TIG and MIG welders, brazing and silver soldering
• Tooling to perform tube forming, flaring and beading
• 6 x saws plus multi-saw for bundle cuts, computer controlled, fully integrated system
• Tube flushing and pelleting to NAS6
• Addison Addata - 5-axis co-ordinate measuring machine
Tube Production for Mobile Construction Machinery
Tube Material• Dual certified: 316L ASTM A269, ASTM A213, cold drawn bright annealed, metric OD
• High alloy seamless ASTM B165 - 93, nickel copper alloy to UNS0400 (duplex), metric OD
• ERW stainless steel welded to EN10217-7 steel number 1.4301
• Metric: DIN 2391/c ST 37.4NBK 4mm to 42mm
• Imperial and nominal bore tubes 3602 CFS 360 up to 2" NB
• Also available to contract requirements: Cupro nickel 70/30, 90/10; copper BS287/C106, single wall bundy tube
• Other specialist metals available
www.stauff.co.uk
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STAUFF are pleased to introduce a new product range in specialist absorbents
Our new range of absorbent products offer -
• Industry leading absorbency, technology and performance
• Environmentally friendly options that out-perform regular meltblown (polypropylene) varieties and that can contribute to ISO 14001 Environmental Management Systems Accreditation
• Three types of absorbent to tackle different types of fluid recovery from oil-only, water based or aggressive and unknown fluids
• A wide range of formats, weights and constructions; from simple pads and rolls to booms, socks and pillows
• Unbeatable STAUFF value and customer service with next day delivery available
SORBAbsorbents and Spill Management Range
Call your Sales Team for further information Aberdeen: 01224 786166 Ireland: 02892 606900Sheffield: 0114 251 8518 Southampton: 023 8069 8700
Absorb spills, not costs
What is the cost of a hydraulic oil spill?
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PLWRX/06/15
Local Solutions for Individual Customers
Worldwide
ABERDEEN tel: 01224 786166 Badentoy Avenue [email protected] Industrial EstatePortlethen, Aberdeen AB12 4YB fax: 01224 786177
IRELAND tel: 02892 6069009 Ferguson Drive [email protected] Hill Industrial ParkLisburn, County AntrimBT28 2EX fax: 02892 602688
SHEFFIELD tel: 0114 251 8518500 Carlisle Street East [email protected] Downgate DriveSheffieldS4 8BS fax: 0114 251 8519
SOUTHAMPTON tel: 023 8069 8700Unit 9, Southampton Trade Park [email protected] Avenue, Millbrook SouthamptonSO15 0AD fax: 023 8069 8701
www.stauff.co.uk
www.stauffwebshop.co.uk