station assembly instructions

Fluidic Muscle Press station Assembly instructions

EN 05/04

Intended use

This station has been developed and produced exclusively for vocational and further training in the field of automation and communication. The training authority and/or the instructors are to ensure that trainees observe the safety instructions described in the manual provided.

Festo Didactic herewith rules out all liability for damage or injury to trainees, the training authority or other third parties which may occur during the use/operation of this equipment other than purely in a training situation, unless it can be proved that Festo Didactic has caused such damage or injury through malicious intent or gross negligence.

Description MONT.ANLEIT

Designation: D:MP-MA-S-FLUID-1-EN

Status: 05/2004

Author: Frank Ebel

Graphics: Doris Schwarzenberger, Albert Sigel

Layout: 05/2004

© Festo Didactic GmbH & Co. KG, D-73770 Denkendorf, 2004

Internet: www.festo.com/didactic

e-mail: [email protected]

The copying, distribution and utilisation of this document, as well as the communication of its

contents to others without the express authorisation of Festo Didactic is prohibited. Offenders will be

held liable for the payment of damages. All rights reserved, in particular the right to carry out patent,

utility model or ornamental design registration

2 © Festo Didactic GmbH & Co. KG • Fluidic Muscle Press station

http://www.festo.com/didactic

mailto:[email protected]

Contents

1. Notes on safety ________________________________________________ 5 2. Short description ______________________________________________ 6 3. Views and tools________________________________________________ 8 3.1 Views ________________________________________________________ 8 3.2 Tools for assembling and commissioning ___________________________ 9 4. Assembling the station_________________________________________ 10 4.1 Step 1: Profile plate____________________________________________ 10 4.2 Step 2: Cable ducts ____________________________________________ 11 4.3 Step 3: Electrical mounting system _______________________________ 12 4.4 Step 4: Components and modules ________________________________ 13 4.5 Step 5: Components and modules ________________________________ 14 4.6 Step 6: Components and modules ________________________________ 15 4.7 Step 7: Assembling completed ___________________________________ 16

© Festo Didactic GmbH & Co. KG • Fluidic Muscle Press station 3

Contents


1. Notes on safety

In the interests of your own safety, please observe the following safety instructions:

General • Trainees must only work on a station under the supervision of an instructor. • Observe the data in the data sheets for the individual components, particularly

all safety instructions!

Electrical • Electrical connections are to be wired-up or disconnected only when the power

supply is turned off! • Use only extra-low-voltages of up to max. 24 V DC.

Pneumatic • Do not exceed the maximum permissible pressure of 8 bar (800 kPa). • Do not switch on the compressed air supply until you have established and

secured all tubing connections. • Do not disconnect air lines under pressure. • Particular care is to be taken when switching on the compressed air supply.

Cylinders may advance or retract as the compressed air is switched on.

Mechanical • Attach all components securely on the mounting plate. • No manual intervention is to take place unless the machine is at rest.


2. Short description

View of the Handling station

The Fluidic Muscle Press station is an automated force fitting device. According to DIN 8593-3 Manufacturing production processes – Joining – Joining by mechanical means – Assembly by force fitting force fitting is the manner of joining, whereas an inner part is inserted into an outer part. The outer diameter of the inner part exceeds the inner diameter of the outer part.

The Fluidic muscle press station presses workpiece inserts into housings. The following workpiece inserts are available: a clock, a thermometer and a hygrometer.

The function of the Fluidic Muscle Press station is • press workpiece inserts into a workpiece (housing) • transfer the complete workpiece to a downstream station

Note The workpiece inserts „Clock“, „Thermometer“ and „Hygrometer“ fits only to the workpiece „Housing“.


The Fluidic Muscle Press station consists of the following:

• Fluidic Muscle Press module • Rotary-linear-changer module • Profil plate

• Trolley • Control console • PLC board


3. Views and tools

3.1 Views

Fluidic Muscle Press station, plan view

Fluidic Muscle Press station, r.h. side view


Views and tools

Fluidic Muscle Press station, front view

• Open-ended spanners, width across flats 7 mm x 8 mm, 9 mm x 10 mm, 12 mm x 13 mm, 22 mm x 24 mm

3.2 Tools for assembling and commissioning • Spanner, adjustable

• Tube spanner 9 mm x 10 mm • Allen keys 0,9 mm, 1,3 mm • Allen keys 1,5 mm, 2 mm, 2,5 mm, 3 mm,

4 mm, 5 mm, 6 mm • Screwdriver PZ 2 • Slot-head screwdriver 2,5 mm, 4 mm • Screwdriver 1,2 mm • Stripper • Wire cutting pliers • Cable end sleeve pliers • Tubing cutter • fibre-optic cable cutter • Measure, length 200 mm


4. Assembling the station

4.1 Step 1: Profile plate

1

10.

9.

8.

7.

6.

5.

4.

3.

2.

1.

11.

12.

13.

14. Nut

1 Profile plate


Assembling the station

4.2 Step 2: Cable ducts

2.1 (2x)

2.2 (4x)

2.3 (4x)

2.4 (4x) 2.8 (2x)

2.6 (2x)

2.7 (2x)

2.5

2.1 Cable duct

2.2 Socket-head screw M5 x 10

2.3 Washer B5.3

2.4 T-head nut M5-32

2.5 Mounting rail

2.6 Socket-head screw M5 x 10

2.7 Washer B5.3

2.8 T-head nut M5-32



4.3 Step 3: Electrical mounting system

2

1.

3.

5.

2 Mounting the electrical mounting system



4.4 Step 4: Components and modules

3

9

6.

4

5

6

8 (2x)

6.

7.

9.

11.

13.

7 (10x)

3 I/O terminal

4 Terminal

5 Pressure sensor

6 CP valve terminal

7 Cable clip (10x)

8 Connector (2x)

9 Fibre optic device




14

10

11

2.

2.

12.

1213

13.

12.

10 StationLink receiver

11 Proportional pressure regulator

12 Service unit

13 Fluidic Muscle Press module

14 StationLink transmitter




7.

15

15 Rotary-linear-changer module



4.7 Step 7: Assembling completed

Station completely assembled


station assembly instructions

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