state of the western cv industry & its impact on major indian forging...
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State of the Western CV Industry & its Impact on Major Indian Forging Players
Much ink has been spilt on the impact of the impending ‘slowdown’ in the N. American (NA) CV industry, and its
adverse implications on large Indian forging companies carrying significant exposure to these end markets,
especially Bharat Forge Ltd, Ramkrishna Forgings Ltd and MM Forgings Ltd. The latter two, in particular, have
recently commissioned/will shortly commission significant, capacities equipped to cater specifically to the CV
industry. BHFC, in addition to a meaningful exposure to the Western CVs industry, also depends heavily on the non-
auto export segment, which, too, has seen headwinds in recent quarters. Fears of a slowdown in these markets have
led to these stocks witnessing a significant run-down in the recent past.
To get an on-the-ground view on the state of these markets (CV & Non-auto exports), we sifted through and read
between the lines of guidance issued by major NA /European CV OEMs, Tier1 auto-comp players, and capital goods
majors. We further supplemented our analysis by analysing trucking demand propellers including build/backlog
rates, freight indices & other macro-economic indices. Key takeaways follow.
Sluggishness in NA CV build rates expected to persist for the current quarter: The NA class 8 CV industry is in the midst
of an inventory correction characterised by sequentially tapering build rates seen over 3QCY15 and 4QCY15. This has been
precipitated by a confluence of factors including high industry inventory as proportion of retail sales (avg. of 2.86 times in
4QCY15 v/s an avg. of 2.43 times in 9mCY15) and high cancellations as proportion of production backlog (avg. of 2.8 times in
4QCY15 v/s an avg. of 1.9 times in 9mCY15) . We believe that sluggish build rates could persist in 1QCY16 as indicated by
unfilled production slots for 1QFY16 at 40% as at Nov15 (compared to 30% for 1QFY15 in Nov14). This could mean that
revenue from the NA CV markets for BHFC and RMKF for 4QFY16 would continue to be depressed for 4QFY16.
Nevertheless, fundamental drivers of freight and hence trucking demand continue to be robust as evidenced by an
improving truck loading index (CY16E: 135; CY15: 130), active truck utilisation rates (CY16E: 96.8; CY15: 95.5) and
truckload rates (CY16E:3.7; CY15: 3.1). Also, with the backlog to build ratio at 6.9 months in Dec15, the highest since Feb15,
we believe that truck manufacturers would have to increase build rates sooner than later, especially in light of the low build
rates in the last few quarters and the consequent inventory correction.
The impact of the NA CV market blip in CY16 on Indian Forging companies could be less-than-proportionate and
could potentially also be a blessing in disguise: Though NA Class 8 truck demand is expected to decline in absolute
terms, we believe that there might not necessarily be a linear decline in revenue for BHFC and RMKF who have indicated
improving share with major Tier 1 suppliers/new orders. Also, most OEMs have stressed upon efforts to protect margins even
in the event of slowdown, with Daimler, Paccar, Navistar, Volvo and Cummins already announcing job cuts. We believe that
this could mean that India with superior technological edge and low cost manufacturing base could be a very likely port of call.
The EU HCV industry is expected to post flat to modest growth in CY16 driven by positive economic indicators and
improving freight fundamentals. On non-auto exports front, guidance issued by cap-goods majors indicates
continued sluggishness/de-growth in major sectors, which could continue to pose a challenge to BHFC
Stock Calls: Bharat Forge (Add; TP: Rs. 850):Expect benefits of diversification efforts, aided by stable-strong growth in auto
(new export PV orders, steady domestic CV volumes) and non-auto domestic (primarily Rlwys), to fructify, though with a
gestation period. RMKF – (Buy; TP: Rs. 440): Expect export headwinds to normalise over near term and steady domestic
volumes to aid propulsion into a strong growth trajectory. MMFG (Unrated): Commissioning of its 8000T press would enable it
to further branch out (products & segments) its already diversified revenue profile, poising it for an entry into the big league
BSE Auto vs. Sensex
Performance (%)
1m 3m 12m
Sensex -5.5% -10.4% -20.4%
BSE Auto -3.7% -12.9% -17.2%
Market data
BSE SENSEX 23089
Nifty 7019
BSE Autos 16264
Forgings Industry Update
Date 25th Feb’2016
Expect a moderate blip in CY16 NA Class 8 volumes post an exceptional CY15; time to run for the hills? ABSOLUTELY NOT!
MUKESH SARAF [email protected] +91 44 4344 0041
RAMAKRISHNAN SESHAN [email protected] +91 44 4344 0020Find Spark Research on Bloomberg (SPAK <go>),
Thomson First Call, Reuters Knowledge and Factset
Page 1
-25%
-20%
-15%
-10%
-5%
0%
5%
Feb-15 May-15 Aug-15 Nov-15 Feb-16
BSE Auto Sensex
B
State of the Western CV Industry & its Impact on Major Indian Forging Players
Fortunes of major Indian forging players are intertwined with that of the Western CV industry
Page 2
Companies have bet big on the demand from the CV industry, (especially in the West) by investing in
higher tonnage press lines
Source: Company, Spark Capital Research
Export revenue as % of total revenue: Major Indian forging players exhibit a significant dependence
on export markets
Source: Company, Spark Capital Research
Extent of dependence on the North
American and EU CV industry
BHFC: 46% of consolidated revenue in
FY15 was from the export CV segment.
MMFG: Derives an equal proportion of
revenue each from NA, EU and India. 60%
of overall revenue is derived from the CV
segment, with only a miniscule portion
from the Class 8/HCV segment.
RMKF: ~50% of revenue is derived from
the export Class 8 CV markets.
RMKF commissioned its 6300T and
12500T press-lines in 2HFY16 equipped
to manufacture complex forging parts
including front axle beams and
crankshafts for the CV sector. Per
management, a major part of the capacity
commissioned was meant to cater to the
NA CV markets.
MMFG, too, is expected to commission its
8000T press line in FY17 which would
equip it with capabilities similar to RMKF
to cater to the CV markets, primarily
domestic and also exports.
BHFC, with a significant proportion of its
capacities in higher tonnage press-lines,
depends heavily on the CV market as an
important market segment
60
66
47
-
10
20
30
40
50
60
70
80
FY11 FY12 FY13 FY14 FY15
BHFC MM Forgings RMKF
9%
14%
32%
0%
5%
10%
15%
20%
25%
30%
35%
BHFC MM Forgings RMKF
5 year CAGR of capex through FY15
State of the Western CV Industry & its Impact on Major Indian Forging Players
On CY15 volumes and guidance for CY16
The NAFTA truck market is likely to drop by 10% vs. the very high previous year's
level. In 2016, volumes will still be above 2014 and 2013.
While the European truck market is expected to slightly grow, the market in Brazil
shows no signs of improvement and is likely to decrease again in the magnitude of
10%
On increasing penetration of captive transmission components
So far in our (Daimler’s) Class 8, we had a penetration rate of roughly 40% of the
company’s heavy-duty captive transmission. As more capacity is made available on
the back of investments being made in capacity on the transmission, there will be
higher penetration rates, in the vicinity of 60% in CY16.
—Wolfgang Bernhard
Head of Daimler's Trucks & Buses division
Page 3
On CY15 volumes
The excellent results (in CY15) reflect the strongest North American heavy-truck
market since 2006, and the highest European heavy-truck market since 2008.
On Ordering levels and delivery expectations
Customers are ordering and ordering levels are comparable to what they ordered
in 2015. The difference is just their expectations.
Last year, the expectations for delivery were, they needed them as soon as they
could get them. And now, they’re thinking a little bit spreading those deliveries out
a little further across the year. So, we’re seeing positive things overall
On fears of elevated cancellation levels and outlook for CY16
Cancellation activity in our operations are very normal. There’s nothing unusual
that is happening in that arena. And in terms of where we’re at in the cycle, I think
that’s to be determined. The economic fundamentals are positive, and we think
the demand is going to be a good market for 2016
—Ronald E. Armstrong CEO and Ken Hastings Director of Investor Relations
On CY15 volumes and guidance for CY16
Heavy (CV) is up the most in terms of percentages in CY15. And we think in 2016 heavy (CV) will be down slightly, but not a huge number. It
will be down from a very, very strong base in 2015. Medium (CV) is going to continue to grow. And buses will continue to grow.
—Bill Kozek
President of Truck and Parts
Source: Company, Spark Capital Research
Snapshot of recent NA and EU OEM and Tier 1 management commentary
State of the Western CV Industry & its Impact on Major Indian Forging Players
Page 4
On CY15 volumes
We have had a recovery in Europe during 2015, increased freight volumes, improved
earnings for our customers and, thereby, also taking the opportunity to renew the fleet.
And we have a continuous replacement need given the good years at the end of 2005,
2006, 2007, 2008 and so on
Guidance for CY16
First of all, we had the market correction when it comes to the long-haulage segment
after a pretty long period of very good volumes. Secondly, the dealer destocking to get
balance in the structure that we see industry-wide. And our estimate is that this will last
during at least quarter one and quarter two to get the right balance for different segments
and regions. And thirdly, we had an exaggerated difference between year-on-year
quarter four also. So, our current estimate is that the market would drop from 302,000 to
approximately 260,000 with, if anything, a little bit of downward pressure
Production cuts expected
We have already decided and we are underway to take down the production levels and
we are doing that more than the market forecast in order also to correct the balance
between dealer stocks and production output. So, we are on the level of approximately
30% adjustment downwards.
.—Martin Lundstedt
President and CEO
Guidance for CY16
We expect light vehicle to remain strong in North America. We’re expecting
Class 8 production in North America to be down from the last year, but still a
good year at 240,000 to 260,000 units in 2016, while medium truck builds
should remain stable with last year as should off-highway equipment demand
On losing market share
From a quality, delivery, overall execution, customer satisfaction, we're very
comfortable with where we're at with all of our Commercial Vehicle customers,
but things don't change overnight.
.—James K. Kamsickas
President and Chief Executive Officer
Guidance for CY16 and drivers
“In December, we told you we expected Class 8 volumes to be in the range of 275,000 units to 290,000 units for fiscal 2016. Based on current market
conditions and discussions with our customers, we've reduced our outlook to approximately 265,000 units…this fiscal year production translates to a
calendar year of 250,000 units. We expect Western Europe to remain stable with moderate growth of 3% to 5% this year.
As we've said, the average age of the truck fleet is about 7.5 years, which should help drive new truck production.
Freight tonnage movement in the region also continues to gradually improve as well.—Jay Craig CEO and President:
Snapshot of recent NA and EU OEM and Tier 1 management commentary
Source: Company, Spark Capital Research
State of the Western CV Industry & its Impact on Major Indian Forging Players
CY16 Guidance issued by major OEMs and Tier 1 suppliers
OEMs/Tier 1 suppliers
North America EU
2015 2016 2015 2016
NA
Class 6-8 :
10% decline
(15% decline in Class 8 in USA)
NAClass 6-8:
“Some” growth
Class 8 (US and Canada)
278,000
Class 8 (US and Canada)
230,000-260,000
Heavy Trucks
269,000
Heavy Trucks
260,000-290,000
Heavy Trucks:
302,000
Heavy Trucks:
260,000
Heavy Trucks:
270,000
Heavy Trucks:
280,000
Class 8:
322,000
Class 8 :
240,000-260,000
MH Truck:
438,000
MH Truck
440,000-445,000
Class 8:
328,000
Class 8:
265,000
MHDV (West Europe)
398,000
MHDV (West Europe)
410,000-420,000
NA
T&B production
Decline of 10-15%, with further
decline in Class 8
NAT&B production
Outlook flat to +5%
NA
On Highway trucks:
Expect persistently high CV
retail inventory and hence lower
Class 8 production
NA NA
Source: Company, Spark Capital Research
Page 5
State of the Western CV Industry & its Impact on Major Indian Forging Players
Page 6
Outlook for 2016
Construction industries (5)-(10)%
Energy & Transportation (10)-(15)%
Resource industries (15)-(20)%
Outlook for 2016
Power +
Renewables +/++
O&G (10)-(15)%
Energy Mgmt +
Aviation +
Healthcare +
Transportation -
A&L +
Industrial segments 2-4%
- Services +
- Digital ++
Outlook for 2016
Construction equipment -2% to -7%
-24%
-14%
NA
-23%
-30%
-25%
-20%
-15%
-10%
-5%
0%
2015 2016E
E&P Spending Capital Spending Budgets
Outlook for 2016
Aerial Work Platforms -15%
Cranes -15%
Material Handling & Port
SolutionsFlat
Materials Processing 5%
Construction -15%
Outlook for 2016
Supply of metalworking tools,
mining tools, construction tools,
etc
(2)-(7)%
-2% -18% -19% -19% -5%
5.0% 7% 7%
-40%
-20%
0%
20%
2013 2014 2015 2016 2017 2018 2019 2020
Mining Capex
CY16 Guidance issued by major Capital goods manufacturers
Source: Company, Spark Capital Research
State of the Western CV Industry & its Impact on Major Indian Forging Players
North American Class 8 trucks market share
Source: Bloomberg, Spark Capital
Indian Forging players cater to most major Western OEMs and Tier1 auto comp suppliers
Page 7
20% 20% 20% 20% 20% 21% 22% 20% 21% 22%
13% 14% 15% 14% 14% 14% 15% 15% 15% 15%
15% 15% 15% 16% 16% 16% 16% 17% 16% 16%
15% 14% 14% 14% 14% 13% 14% 15% 15% 15%
13% 13% 13% 13% 13% 13% 13% 13% 13% 14%11% 11% 11% 11% 10% 9% 8% 7% 7% 7%11% 11% 10% 10% 11% 10% 10% 10% 11% 9%
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
Daimler DAF Man Volvo Truck Scania Iveco Renault Others
Data is available only till CY13
European Heavy Truck (16T+) market share
Source: Bloomberg, Spark Capital
Indicative customer base of Indian
Forging cos.
36% 37% 34% 33% 32% 31% 33% 31% 33% 36% 36% 39%
25% 24% 26% 28% 27% 25% 26% 29% 30% 30% 29% 28%
20% 19% 20% 21% 25% 28% 25% 22% 18% 15% 15% 12%
19% 20% 20% 17% 16% 15% 16% 18% 18% 19% 20% 20%
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
Daimler Paccar Navistar Volvo Others
State of the Western CV Industry & its Impact on Major Indian Forging Players
North American truck loading index: Expected to continue to on a positive trajectory
Source: FTR, Spark Capital
North American Class 8 Retail sales – CY2016 volumes to dip post an exceptionally strong CY2015
Source: Bloomberg, Spark Capital
N. American CY16 Class 8 demand, though expected to be down yoy, to be supported by strong underlying freight indicators
309
348
207184
119143
217248 238
271
306~276
0
50
100
150
200
250
300
350
400
CY05 CY06 CY07 CY08 CY09 CY10 CY11 CY12 CY13 CY14 CY15 CY16
130.2 130.0 129.2
119.4
105.4107.8
113.0115.3
120.1
125.4
130.4
134.6
100.0
110.0
120.0
130.0
140.0
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
CY06 was a pre-buy year prior to
revised EPA standards coming into
effect in CY07, favorably impacting
demand.
CY15 witnessed the highest Class 8
retail sales since CY06
The expected yoy decline in CY16
Class 8 volumes should be seen in
the light of an exceptionally strong
CY15; CY16 is expected to be strong
on a standalone basis.
The Truck loading index, a measure of
total tons transported to the average
tons per truck, is expected to
continue on a positive trajectory in
CY16 indicating expectations of a
sustained growth in freight volumes
and trucking demand
Page 8
State of the Western CV Industry & its Impact on Major Indian Forging Players
N. American CY16 Class 8 demand expected to be supported by strong underlying freight indicators
North America: Active Truck Utilisation% is expected to improve in line with the increase in freight
volumes
Source: FTR, Spark Capital
91.3
87.888.8
89.9
87.6
93.0
96.3
94.7
96.1
98.0
95.5
96.8
85.0
87.0
89.0
91.0
93.0
95.0
97.0
99.0
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
North American Truckload rates (Revenue per loaded mile) expected to move in tandem with the truck
loading index and truck utilisation levels
Source: FTR, Spark Capital
11.4
6.2 5.53.9
-10.9
4.45.8
3.0
0.4
3.9 3.1 3.7
-15.0
-10.0
-5.0
0.0
5.0
10.0
15.0
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
Expectations of the truckload rates
improving over CY15, augurs well for
the fleet operator profitability and
hence, again, reaffirms a healthy
outlook for truck demand
The truck market is expected to
continue to be tight in CY16 with the
truck utilisation rate expected to
continue to be well above 95 levels,
indicating an healthy outlook for truck
demand.
Page 9
State of the Western CV Industry & its Impact on Major Indian Forging Players
Inventory correction led build rate sluggishness expected to sustain for another quarter (1QCY16) atleast
Clear signs of inventory correction in NA apparent from the sequential slowing down of production
Source: Bloomberg, Spark Capital
Pursuant to an ongoing inventory
correction in NA, the production
volumes have been sequentially
scaled down in 3QCY15 and 4QCY15.
We expect the trend to continue in
1QCY16; extrapolating January 2016
production volumes, indicate
production volumes for 1QCY16 to be
much lower than the preceding
quarters
55
68 7177
69
82 8175
NA
6672
79 76 7887
82
72
60*
0102030405060708090
100
1Q
CY
14
2Q
CY
14
3Q
CY
14
4Q
CY
14
1Q
CY
15
2Q
CY
15
3Q
CY
15
4Q
CY
15
1Q
CY
16
Retail Sales (000s) Production (000s)
* 1QFY16 estimated production has been arrived at by extrapolating production volumes of January 2016
Ratio of the NA Class 8 industry inventory to retail sales
Source: Bloomberg, Spark Capital
4.2
1.7
3.1
2.5
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
Jan-08 May-09 Sep-10 Jan-12 May-13 Sep-14 Dec-15
Avg. industrial inventory to retail
sales for the last three Q was as
under
4QCY15: 2.9 times
3QCY15: 2.5 times
2QCY15: 2.4 times
We believe that the production cuts in
the recent quarters could be result of
an elevated industrial inventory to
retail sales ratio, which would get
evened out as the production cut
continues for quarters progress
Page 10
State of the Western CV Industry & its Impact on Major Indian Forging Players
Increasing backlog to build ratio could lead OEMs step up production sooner than later
NA Class 8 Backlog to Build ratio: At elevated levels
Source: Bloomberg, Spark Capital
NA: Cancellations as % of backlog; Continues to be a challenge
Source: Bloomberg, Spark Capital
7.7
6.9
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
-
20
40
60
80
100
120
140
160
180
200
Jan
-14
Fe
b-1
4
Ma
r-14
Ap
r-14
Ma
y-1
4
Jun
-14
Jul-1
4
Au
g-1
4
Se
p-1
4
Oct-
14
Nov-1
4
Dec-1
4
Jan
-15
Fe
b-1
5
Ma
r-15
Ap
r-15
Ma
y-1
5
Jun
-15
Jul-1
5
Au
g-1
5
Se
p-1
5
Oct-
15
Nov-1
5
Dec-1
5
Backlog units (000s) Build units (000s) Backlog/Build
The backlog-to-build ratio, which
measures the time between orders
and delivery, rose to 6.9 months in
Dec’15, the highest since Feb’15.
Given the low build rates in the last
few quarters and the consequent
inventory correction, we believe that
truck manufacturers would have to
increase build rates sooner than later.
2.6
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
- 20 40 60 80
100 120 140 160 180 200
Backlog (000s Units) Cancellations as % Backlog
Nevertheless, the backlog-to-build
ratio, has to be viewed in conjunction
with the cancellation rates, which
continue to remain high, casting
aspersions on the quality of the
backlog.
Page 11
State of the Western CV Industry & its Impact on Major Indian Forging Players
NA: Greater proportion of unfilled production slots for 1QCY16 indicates continuation of sluggish build rates; would improve in 2QCY16
Source: Bloomberg, Spark Capital
Higher % of unbooked production slots confirms build weakness in 1QCY16; to get evened out in 2QCY16
51%41% 40%
49%59% 60%
0%
20%
40%
60%
80%
100%
Sep-15 Oct-15 Nov-15
1QCY16
58%
37% 30%
42%
63% 70%
Sep-14 Oct-14 Nov-14
1QCY15
69%60%
51%
31%40%
49%
Sep-15 Oct-15 Nov-15
2QCY16
85%
65%53%
15%
35%47%
Sep-14 Oct-14 Nov-14
2QCY15
81% 81% 75%
19% 19% 25%
Sep-15 Oct-15 Nov-15
3QCY16
87% 85%68%
13% 15%32%
Sep-14 Oct-14 Nov-14
3QCY15
Unfilled slots Filled slots
North America :Net orders Class 8: Witnessing weakness as orders get deferred
Source: Bloomberg, Spark Capital
-100%
-50%
0%
50%
100%
150%
200%
250%
300%
350%
05
101520253035404550
Jan
/16
Au
g/1
5
Ma
r/15
Oct/14
Ma
y/1
4
Dec/1
3
Jul/13
Fe
b/1
3
Se
p/1
2
Ap
r/12
Nov/1
1
Jun
/11
Jan
/11
Au
g/1
0
Ma
r/10
Oct/09
Ma
y/0
9
Class 8 Net Orders (000s) YoY%
We believe that sluggish build rates
could persist in 1QCY16 as indicated
by higher % of unfilled production
slots for 1QFY16 as at Nov15 at 40%,
(compared to 30% for 1QFY15 in
Nov14). However, the situation is
expected to improve significantly in
2QCY16, where the filled production
slots are trending at similar levels in
Nov15 as in Nov 14 for 2QCY15.
Page 12
State of the Western CV Industry & its Impact on Major Indian Forging Players
EU Heavy Truck (>16T) registrations
Source: Bloomberg, Spark Capital
EU is the only western CV market that is expected to post stable volumes in CY16
Commentary of Truck manufacturers suggests that the EU CV market would post a flat to modest growth on the back of economic indicators
trending positively and freight fundamentals improving.
Overall CV market
• In 2015, the EU market showed a consistent uplift (+12.4%) and rose for the third year in a row, exceeding two million commercial vehicles registered
(2,079,322).
• During the year, Spain (+36.4%) showed the most significant increase, followed by the UK (+16.7%), Italy (+13.2%), Germany (+4.3%) and France
(+3.1%) – all performing better than 2014.
Heavy commercial vehicles (HCV) over 16 tonnes
• In 2015, the new heavy truck market in the EU was up by 19.4%, reaching 260,135 units.
• Spain (+38.7%), the UK (+32.1%), Italy (+25.3%), France (+12.7%) and Germany (+5.3%) saw demand for heavy trucks increase, supporting the
overall upturn in the region. Noteworthy are the positive contributions from the Netherlands (+34.4%) and Poland (+31.7%).
158 173
237 214 218 219
260 260
-
50
100
150
200
250
300
CY09 CY10 CY11 CY12 CY13 CY14 CY15 CY16E
Page 13
State of the Western CV Industry & its Impact on Major Indian Forging Players
More heightened-than-ever focus on margin improvement in the West could be a big positive for Indian Forging companies
Page 14
India has capitalized on its low cost manufacturing base and has
bridged the slowdown in western production
Source: Industry, Spark Capital * median of forging / heavy engineering companies
United States
Europe
China
Japan
South Korea
Taiwan
India
2.0%
4.0%
6.0%
8.0%
10.0%
12.0%
14.0%
16.0%
6.0% 8.0% 10.0% 12.0% 14.0% 16.0% 18.0%
EB
ITD
A M
arg
in
5 year revenue CAGR
Low labour
costsNet importer
of forgings;
also lacks
technical
expertise
Prohibitive labour and
pollution control
compliance costs
Energy and labor costs, along with foreign competition continue to
be concerns for NA forging companies
Source: Forgings Magazine (USA), Spark Capital Research
35% 46%26%
41% 38%
25%20%
18%
23% 21%
20%19%
34%
35%27%
23% 13%11%
18%15%
20% 19%17%
17%
16%
0%
20%
40%
60%
80%
100%
120%
140%
160%
2011 2012 2013 2014 2015
Energy costs Labour costs and availability Foreign competition EPA Others
Expansionary capex of NA forging companies on a decline;
replacement capex dominates the overall capex spend
Source: Forgings Magazine (USA), Spark Capital Research
7% 14% 7% 4%
26% 19%17%
11%
60% 64%59%
59%
25% 20%26%
26%
0%
20%
40%
60%
80%
100%
120%
140%
2012 2013 2014 2015
Greenfield expansion Brownfield expansion
New equipment (Replacement) None
Most NA OEMs have stressed upon their endeavour to protect
margins even in the event of the impending slowdown in
volumes
A slew of job cuts have been announced by OEMs and Tier 1
suppliers including Daimler (2100jobs at North Carolina),
Navistar (1400 jobs or ~10% of work force), Cummins (~2000
workers), Paccar and Volvo (undisclosed) .
We believe that this could lead to an increasing preference to
turn to low-cost countries, particularly India with its superior
technological edge and low cost manufacturing.
State of the Western CV Industry & its Impact on Major Indian Forging Players
Guidance issued by Indian Forging players and our stock calls
BHFC is increasing market shares with Volvo, Daimler. The company has
received new orders from Paccar and DAF in the US to which it did not
supply earlier; hence its market share in the US will likely go up.
BHFC expects the NA truck market to stabilise at 270,000 units, lower than
CY15 on the back of elevated inventory levels and weakness in commodity
markets.
EU heavy truck demand is expected to be flat to slightly positive in CY16.
Source: BHFC presentation 3QFY16 and excerpts from Analyst call in
Dec15
Page 15
RMKF has budgeted for industry volumes of 262,000 units of Class 8 trucks
in CY16 against 330,000 last year.
Company has added couple of NA customers and Dana no more remains the
single largest customer.
Source: Company earnings call 3QFY16
Company a minuscule exposure to the Class 8 markets, though it
derives ~60% of its overall revenue from the CV segment..
Source: Management interactions
Bharat Forge
• We believe that revenue headwinds of subdued off-take from oil & gas segment and the larger non-auto exports segment will subside only over medium term, once
benefits of concerted diversification efforts (both new segments and customers) and stable to strong growth in Auto (new PV orders, steady CV volumes) and non-
auto domestic (primarily Railways) start flowing in.
• We believe that increasing market share with Western OEMs and Tier 1 suppliers would aid the revenue growth of the company even in the face of a slowdown in the
Class 8 and HCV markets in the West.
RMKF
• We believe that though Class 8 inventory correction led export revenue headwinds (~45-50% of revenue) would sustain over the near term, RMKF would benefit
immensely from the expected addition of a major Tier 1 supplier to its clientele.
• We believe that the same should largely counteract any impact on revenue on the back of the expected blip in Class 8 volumes in NA.
MM Forgings
• Within CVs (~60% of overall revenue), MMFG derives a minuscule portion of its revenue from the Class 8 segment . The coming on-stream of the 8000T press line in
FY17 would enable it to cater to the HCV segment, both domestically and exports, in a more meaningful manner, affording further diversification to its well diversified
revenue profile. The company derives revenue proportionately from the US, EU and Indian markets.
State of the Western CV Industry & its Impact on Major Indian Forging Players
Ramkrishna Forgings Ltd: Rating : Buy; TP : Rs. 440
• Near term pain expected on the exports front: Export revenue (~50% of revenue) could face near term headwinds,
due to the ongoing inventory correction in line with an expected 8-10% industry wide de-growth in Class 8 production
in NA in CY16. However, the same is start picking up towards the latter part of 1HFY17.
• Domestic revenue would continue to hold fort: We expect continued strength on the domestic front on the back of
fresh orders from OEMs and a more higher value added product profile enabled by the coming on-stream of the
higher tonnage press-lines (12500 T in Dec’15 and 6300T in Sep’15)
• Expect exports to record a 22% CAGR from FY16-FY18; though there could be a positive surprise if RMKF improves
its geographic and customer diversification. Domestic segment is expected to record a CAGR of 22% for FY16-FY18,
with the addition of new product lines, increased SOB and addition of new customers.
• We expect the company to report EBITDA margins of ~19.6% in FY16 and 20% in FY17, which would further improve
to 21% in FY18 buoyed by economies of scale and increasing benefits from a meaningful transition into manufacture
of complex forged products, at least domestically
BHFC
CMP Rs.760
M.Cap. Rs. 177bn
52-wk High-Low Rs. 1,363-720
3m Avg. Daily Vol Rs. 715mn
Returns (%) 1m 3m 12m
BHFC -5% -14% -40%
Sensex -6% -10% -20%
BSE Auto -4% -13% -17%
Bharat Forge: Rating : Add; TP : Rs. 850
• Diversification to drive revenue growth: Benefits of concerted diversification efforts (new segments/customers),
stable to strong growth in Auto (new PV orders, steady CV volumes) and non-auto domestic (primarily Railways)
would start bearing fruit over the medium term, though with a gestation period.
• Domestic CV and export PV segments would be BHFC’s strongest suits: Auto vertical is expected to record a
revenue CAGR of 16% for FY15-18. Domestic CV segment is expected to see a steep recovery in FY16, while
addition of new customers/products, and increase in market share would aid export revenue even in the face of
conservative industry growth prospects. Non-auto segment (~35% of sales) to remain benign and expected to record
~4% CAGR for FY15-18 driven primarily by domestic sales to Railways and the ‘Make in India’ initiative. Exports are
expected to record ~3% CAGR on the back of lack of visibility of turnaround in the O&G segment and gestation
involved in diversification efforts.
• Domestic : Expect margin to stabilise at ~30% (in FY18) as the revenue growth would require capacity addition and
new product introductions which would not scale up to peak efficiency within 1-2 years of operations. The company
has targeted standalone revenue of Rs. 70bn by FY18, however, we believe it could fall short of target due to
slowdown in non-auto exports.
RMKF
CMP Rs.308
M.Cap. Rs. 8bn
52-wk High-Low Rs. 781-303
3m Avg. Daily Vol Rs. 30mn
Returns (%) 1m 3m 12m
RMKF -27% -41% -31%
Sensex -6% -10% -20%
BSE Auto -4% -13% -17%
MMFG
CMP Rs.393
M.Cap. Rs. 5bn
52-wk High-Low Rs. 751-336
3m Avg. Daily Vol Rs. 4mn
Returns (%) 1m 3m 12m
RMKF -17% -21% -41%
Sensex -6% -10% -20%
BSE Auto -4% -13% -17%
MM Forgings: Unrated
• A strongly diversified revenue mix, both geographical and segmental, affords MMFG an invaluable advantage. With
the commissioning of the 8000T press-line in FY17, MMFG would be able to further branch out (more value added
products & segments) , both domestically and in exports, poising it for an entry into the big league
Page 16
Stock calls
State of the Western CV Industry & its Impact on Major Indian Forging Players
Financial summary – Bharat Forge Ltd
Abridged Financial Statements (Consolidated) Key metrics
Rs. mn FY15 FY16E FY17E FY18E FY15 FY16E FY17E FY18E
Profit & Loss Growth ratios
Revenues 76,248 75,814 85,899 105,731 Revenues 13.5% -0.6% 13.3% 23.1%
Manufacturing & Other Expenses 61,840 61,503 69,001 84,542 EBITDA 40.3% -0.7% 18.1% 25.4%
EBITDA 14,408 14,311 16,898 21,189 PAT 71.0% -5.8% 29.0% 34.2%
Depreciation 3,624 3,840 4,223 4,351 Margins
EBIT 10,784 10,472 12,675 16,838 EBITDA 18.9% 18.9% 19.7% 20.0%
Net Interest Exp / (inc) 1,356 1,477 1,111 782 EBIT 14.1% 13.8% 14.8% 15.9%
Profit Before Tax 11,223 10,344 13,057 17,511 PAT 9.6% 9.1% 10.4% 11.3%
Tax 3,587 3,429 4,139 5,541 Leverage & WC ratios
Less: Minority interest (30) - - 0 Debt to equity (x) 0.7 0.5 0.4 0.2
Adj. Net Profit 7,339 6,915 8,918 11,970 Current ratio (x) 2.0 1.9 1.9 1.9
Balance Sheet (Rs. mn) Debtor days (Sales) 42 40 40 40
Shareholders Equity 34,442 39,122 45,246 54,422 Inventory days (COGS) 131 135 130 130
Loan funds 25,464 21,269 15,878 11,178 Creditor Days (COGS) 139 145 150 150
Minority interest (20) (20) (20) -20 Working capital days 33 30 20 20
SOURCES OF FUNDS 61,523 62,008 62,741 67,218 Performance & turnover ratios
Net block 25,750 25,910 23,197 22,907 RoACE 13.3% 11.3% 13.9% 17.7%
Investments 4,955 5,955 6,955 6,955 RoAE 24.0% 18.8% 21.1% 24.0%
Capital WIP 8,586 8,586 8,586 8,586 Total asset turnover (x) 1.0 0.9 0.9 1.1
Current assets, loans & advances 42,511 43,188 49,694 59,611 Fixed asset turnover (x) 1.4 1.3 1.4 1.7
Current liabilities & provisions 20,816 22,169 26,228 31,379 Working capital turnover (x) 4.9 3.5 3.9 4.1
Net Current Assets 21,695 21,019 23,466 28,232 Valuation metrics
APPLICATION OF FUNDS 61,523 62,008 62,741 67,218 Current price (Rs.)
Cash Flows (Rs. mn) Shares outstanding (mn) 233 233 233 233
Cash flows from operations 10,293 11,520 13,062 14,132 Market capitalisation (Rs. mn) 176,966 176,966 176,966 176,966
Capex (7,172) (4,000) (1,510) (4,061) Enterprise value (Rs. mn) 195,610 191,189 182,872 188,144
Cash flows from investments (4,616) (5,000) (2,510) (4,061) EV/EBIDTA (x) 13.6 13.4 10.8 8.9
Cash flows from financing (3,599) (6,294) (7,626) (7,494) Adj. Per-share earnings (Rs.) 31.4 29.5 38.1 51.1
Free cashflow 3,121 7,520 11,553 10,071 Price-earnings multiple (x) 24.2 25.7 19.9 14.9
Closing Cash 6,820 7,046 9,972 12,549 Dividend yield (%) 1.0% 1.1% 1.3% 1.3%
760
Page 17
State of the Western CV Industry & its Impact on Major Indian Forging Players
Financial summary – Ramkrishna Forging Ltd
Abridged Financial Statements Key metrics
Rs. mn FY15 FY16E FY17E FY18E FY15 FY16E FY17E FY18E
Profit & Loss Growth ratios
Revenues 7,408 9,074 11,302 13,529 Revenues 72.5% 22.5% 24.5% 19.7%
Manufacturing & Other Expenses 6,140 7,281 9,044 10,688 EBITDA 123.0% 41.5% 25.9% 25.8%
EBITDA 1,267 1,794 2,258 2,841 PAT 784.3% -25.0% 26.4% 54.7%
Depreciation 312 548 713 733 Margins
EBIT 955 1,245 1,545 2,109 EBITDA 17.1% 19.8% 20.0% 21.0%
Net Interest Exp / (inc) 303 491 564 576 EBIT 12.9% 13.7% 13.7% 15.6%
Profit Before Tax 784 794 1,027 1,594 PAT 10.1% 6.2% 6.3% 8.1%
Tax 37 233 318 498 Leverage & WC ratios
Adjusted Net Profit 747 561 709 1,096 Debt to equity (x) 1.8 1.7 1.6 1.3
Balance Sheet (Rs. mn) Current ratio (x) 2.3 2.8 2.8 2.8
Shareholders Equity 4,111 4,643 5,266 6,276 Debtor days (Sales) 141 125 140 140
Loan funds 7,203 7,893 8,223 8,237 Inventory days (COGS) 95 90 90 90
Sources of funds 11,658 12,881 13,833 14,857 Creditor Days (COGS) 125 82 92 92
Net block 5,239 8,647 8,234 7,802 Performance & turnover ratios
Investments 67 67 67 67 RoACE 9.0% 7.2% 8.0% 10.1%
Capital WIP 3,157 200 200 200 RoAE 20.4% 12.8% 14.3% 19.0%
Current assets, loans & advances 5,598 6,200 8,346 10,325 Total asset turnover (x) 0.5 0.6 0.6 0.6
Current liabilities & provisions 2,402 2,233 3,014 3,537 Fixed asset turnover (x) 1.4 1.0 1.0 1.2
Net Current Assets 3,195 3,966 5,332 6,788 Valuation metrics
Application of funds 11,658 12,881 13,833 14,857 Current price (Rs.)
Cash Flows (Rs. mn) Shares outstanding (mn) 27.5 28.7 28.7 28.7
Cash flows from operations 489 857 603 1,410 Market capitalisation (Rs. mn) 8,461 8,830 8,830 8,830
Capex (2,994) (1,000) (300) (300) Enterprise value (Rs. mn) 15,658 16,691 17,038 16,589
Free Cash Flow (2,505) (143) 303 1,110 EV/EBIDTA (x) 12.4 9.3 7.5 5.8
Cash flows from investments (2,731) (1,000) (300) (300) Adj. Per-share earnings (Rs.) 27.2 19.6 24.7 38.2
Cash flows from financing 2,104 171 (320) (649) Price-earnings multiple (x) 11.3 15.8 12.5 8.1
Cash & Cash equivalents 5 33 16 478 Dividend yield (%) 0.6% 0.6% 0.8% 0.8%
308
Page 18
State of the Western CV Industry & its Impact on Major Indian Forging Players
Financial summary – MM Forgings Ltd
Abridged Financial Statements Key metrics
Rs. mn FY15 FY16E FY17E FY18E FY15 FY16E FY17E FY18E
Profit & Loss Growth ratios
Revenues 5,025 5,036 5,468 6,238 Revenues 22.1% 0.2% 8.6% 14.1%
Manufacturing & Other Expenses 3,918 3,935 4,265 4,865 EBITDA 40.3% -0.7% 9.3% 14.1%
EBITDA 1,108 1,100 1,203 1,372 PAT 72.3% -3.0% 11.9% 21.2%
Depreciation 354 360 391 416 Margins
EBIT 754 741 812 956 EBITDA 22.0% 21.9% 22.0% 22.0%
Net Interest Exp / (inc) 91 88 83 70 EBIT 15.0% 14.7% 14.9% 15.3%
Profit Before Tax 686 681 762 924 PAT 10.1% 9.7% 10.0% 10.7%
Tax 181 191 213 259 Leverage & WC ratios
Net Profit 505 490 549 665 Debt to equity (x) 0.8 0.6 0.5 0.3
Balance Sheet (Rs. mn) Current ratio (x) 4.5 4.6 4.6 4.5
Shareholders Equity 2,379 2,769 3,206 3,736 Debtor days (Sales) 22 25 25 0
Loan funds 1,902 1,702 1,502 1,202 Inventory days (Sales) 139 139 139 0
Sources of funds 4,404 4,595 4,831 5,061 Creditor Days (Sales) 48 48 48 0
Net block 2,365 2,705 2,715 2,498 Performance & turnover ratios
Investments 1 1 1 1 RoACE 13.9% 11.9% 12.4% 13.9%
Capital WIP 0 0 0 0 RoAE 23.3% 19.0% 18.4% 19.2%
Current assets, loans & advances 2,366 2,216 2,466 2,953 Total asset turnover (x) 1.2 1.0 1.1 1.2
Current liabilities & provisions 328 328 350 392 Fixed asset turnover (x) 1.1 0.9 0.9 1.0
Net Current Assets 2,038 1,888 2,115 2,561 Valuation metrics
Application of funds 4,404 4,595 4,831 5,061 Current price (Rs.)
Cash Flows (Rs. mn) Shares outstanding (mn) 12.1 12.1 12.1 12.1
Cash flows from operations 1,209 806 869 952 Market capitalisation (Rs. mn) 4,744 4,744 4,744 4,744
Capex (722) (700) (400) (200) Enterprise value (Rs. mn) 5,756 5,750 5,393 4,777
Free Cash Flow 487 106 469 752 EV/EBIDTA (x) 5.2 5.2 4.5 3.5
Cash flows from investments (722) (700) (400) (200) Adj. Per-share earnings (Rs.) 41.9 40.6 45.4 55.1
Cash flows from financing 335 (300) (312) (436) Price-earnings multiple (x) 9.4 9.7 8.6 7.1
Cash & Cash equivalents 830 696 853 1,169 Dividend yield (%) 1.8% 1.8% 2.0% 2.4%
393
Page 19
State of the Western CV Industry & its Impact on Major Indian Forging Players
Page 20
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ADDStock expected to provide positive returns of >5% – <15% over a 1-year
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Disclaimer
State of the Western CV Industry & its Impact on Major Indian Forging Players
Page 21
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