state of the art and representative nanomaterials of finished textiles · 2016. 11. 11. ·...
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State of the art and representative nanomaterials of finished textiles
Project acronym: ECO-TEXNANO
Project full title:
Innovative tool to improve risk assessment and
promote the safe use of nanomaterials in the textile
finishing industry
Reference number: LIFE12 ENV/ES/000667
Deliverable: State of the Art and representative nanomaterials of
finished textiles
Version: v1. March 2014
Associated Action: A1
Action leader: LEITAT
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Table of contents
1. Scope and objectives of the Deliverable ......................................................................................... 3
2. Overview of nanomaterials in the textile finishing industry ........................................................... 3
3. Finishing processes of textiles: Nanomaterials & Conventional products ...................................... 4
3.1. Conventional products used in finishing processes of textiles................................................ 4
Conventional products used in finishing processes and properties provided to textile ................ 4
Conventional finishing textile processes (padding, exhaustion, spray, coating, pad-batch, etc) ... 5
3.2. Nanomaterials used in finishing processes of textiles ............................................................ 7
3.2.1 Nanomaterials contained in textiles and their properties ..................................................... 7
3.2.2 Nanotechnology finishing textile processes ......................................................................... 15
3.2.3 Human health & Environmental risks of nanomaterials ...................................................... 27
3.3. Comparison among conventional products and nanomaterials used to reach specific
properties .......................................................................................................................................... 29
4. Methodology for the nanomaterials selection.............................................................................. 29
5. Selection of representative nanomaterials used in finishing processes of textiles ...................... 31
6. Conclusions .................................................................................................................................... 38
7. References ..................................................................................................................................... 39
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1. Scope and objectives of the Deliverable
The present document is part of the Ecotexnano project (LIFE+ project), whose overall goal is to
improve the environmental performance as well as minimize risks in the textile finishing industry
through the use of the best nanomaterials available in the market. Ecotexnano project will provide a
user friendly tool for the textile finishing industry with the aim to improve the knowledge on risk
assessment of nanomaterials and to promote the safe use along their life cycle.
This deliverable, “A1 State of the Art and representative nanomaterials of finished textiles”, is a
preparatory action of the Ecotexnano project, which presents a detailed overview of the most relevant
finishing processes used in textile industry. Both products, conventional and nanomaterials, are
described and compared in this report. A comprehensive list of nanomaterials applied in textile
finishing processes is compiled based on Ecotexnano partners’ experience and relevant projects and
studies dealing with nanomaterials.
The main goal of this report is to select the most representative nanomaterials that are being used in
textile finishing processes in order to establish the scope of the implementation actions of the
Ecotexnano project. The methodology followed for the selection of the four most representative
nanomaterials is described in this document, as well as, the justification of the final selection. This
preparatory action has allowed to determine what nanomaterials will be applied in the two pilot scale
trials (Action B3 Demonstration of pilot scale trials), and also what nanomaterials will be introduced in
the Ecotexnano tool.
2. Overview of nanomaterials in the textile finishing industry
Nano finishing is the term used to describe the application of particles (between 1 nm and 100 nm in
size) that may be applied to the surface of fibres (free or bound) during final finishing. These nano-size
materials may enhance the physical properties of textiles in areas such as antibacterial properties, fire
retardant properties, self-cleaning, ultraviolet protection, hydrophobic, etc. Multifunctional properties
are achieved through changing fabric at molecular level by nanotechnology process, improving the
quality of life and contributing to industrial competitiveness in Europe.
Nowadays, a great variety of textile products are used in this sector, some synthetically produced and
some naturally grown. The EU industry has a leading role in the development of new products,
technical textiles and non-wovens for novel applications such as geo-textiles, hygiene products, the
automotive industry or the medical sector. Examples of technical textiles products are high tenacity
yarns, or special elastic or coated fabrics, all of which have high technology content. The consumption
by volume of technical textiles in Europe market is growing day by day. The value of the global market
for nanofibres has been forecast to grow at a compound annual growth rate of 34.3% between 2009
and 2015, and 37.2% between 2015 and 2020.
Ecotexnano will focus on nanomaterials that may be applied in future to textile products, mainly:
nanosilver (nano-Ag), nano titanium dioxide (nano-TiO₂), nano silica (nano-SiO₂), nanozinc oxide
(nano-ZnO), nano alumina (nano-Al₂O₃), layered silica (e.g montmorillonite, Al₂[(OH)₂/Si₄O₁₀]•nH₂O),
carbon black, and carbon nanotubes (CNT).
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In relation to the toxicity testing methods of these nanomaterials, some new methods and modified
versions of pre-existing methods have been developed for assessing the toxicity of nanomaterials. The
current state of the art show the increase of research projects aimed at studying several toxicological
parameters. Some European projects such as EURO-NanoTox, Neuronano or Nanommune are working
to investigate their toxic effects along their life cycle. ECO-TEXNANO will collect the available
information on these project results, making it accessible to the industry and other stakeholders and
using as a basis for the development of the tool.
Regarding ecotoxicological properties of nanomaterials, most of the data is limited to species used in
regulatory testing and freshwater organism and quantitative data on ecotoxicological effects are still
scarce even at the single organism level. Nowadays, several projects are being carried out in this field
for example Nanopolytox, Nanofate, Marina or Ennsatox. In the same way, ECO-TEXNANO will collect
the available information on these project results, making it accessible to the industry and other
stakeholders and using as a basis for the development of the tool.
In addition, since 2008, the International Consortium for the Environmental Implication of
Nanotechnology (iCEINT) has been working to assess the potential impacts of NMs on environmental
health.
In relation to the risk assessment of nanomaterials, currently, no standard methods have been
developed due to the limited amount of empirical data on nanomaterials, the uncertainty regarding
the units of measurement and the impossibility to establish a no effect threshold level. According to
the Working Party on Manufactured Nanomaterials (OECD), the risk assessment for chemicals will
continue guiding approaches to the risk assessment of nanomaterials and no changes are expected. In
this sense, ECO-TEXNANO project will work on the development of an innovative tool to improve risk
assessment and promote the safe use of nanomaterials in the textile finishing industry.
Reliable information to assess the environmental impact of nanomaterials will be assessed in ECO-
TEXNANO project containing data on physicochemical, toxicological and ecotoxicological parameters,
conditions of use and exposure data, enhancing the knowledge base on risk assessment of
nanomaterials.
3. Finishing processes of textiles: Nanomaterials & Conventional products
3.1. Conventional products used in finishing processes of textiles
Conventional products used in finishing processes and properties provided to textile
There are many well-known conventional finishing products such: softeners, silicones, resins,
hydrophilic, hydrophobic, oleophobic, foaming agents, antislip agents, cross-linking agents, anti-static
agents, flame-retardants, anti-microbial, biocides, optical brighteners, improvers of mechanical
properties , active principles with microcapsules like antimosquito, anti-odour, antistress... and also
fashion finishing effects such: wet touch, chewing touch, self shiny effect, smooth touch...
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ECOTEX-NANO will focus on Antimicrobial, flame retardant, self-cleaning (soil release) and UV
protection.
Antimicrobial: The most common method is the use of biocides (yarns, particles and finishing)
containing silver. There are other types of products such as quaternary amines, copper, zinc or
chitosan acting in different ways such as attacking the cell membranes of bacteria and degrading
them. Antimicrobial property of silver is well known and is one of the best metals with
antimicrobial activity against gram negative and gram positive. Some antimicrobial products
based on this compound are SILPURE1 (finishing company Thomson Research Associates - TRA)
or Trevira Bioactive (antimicrobial fibre company Trevira). Products as antimicrobial silver are
usually applied in the medical (bandages to prevent wound infections - Silverlon®, Silpure etc. -
Wear surgical masks, bedding), home textiles (towels, bedding curtains ...), clothing (fabric military
uniforms, sportswear, underwear...) or textile construction1.
Flame retardant: Flame retardant can be classified in organophosphorus, organohalogen and
minerals. Concerning the mechanism of action, there are several mechanisms by which a flame
retardant works correctly. Some materials break down at high temperatures by endothermic
process, other flame retardant works as an intumescent by creating a thermal insulation barrier on
the fabric surface, others works as diluents of combustible gas and the last one reacts chemically
by generating radicals on surface with much lower potential to propagate the combustion.
Soil-Release: Soil-release is one of the properties of easy-care finishing. Mostly is known as a
finishing with self-cleaning effect, but in this case the mechanism is not photocatalysis. Soil-
release is a finishing which can remove dust, and/or oil easily. Normally, soiling of fabric is due to
one of this three methods: by mechanical adhesion, by electrostatic forces, by redeposition of soil
during washing. Due to the different possibilities, a unique mechanism for dirt removal is not
enough. So, soil-release finishing has an interesting behaviour depending if it is in contact with air
or with water. In this sense, the perfluorinated chains have the unusual property of being hydro-
oleophobic in contact with air, and hydro-oleophilic in water (washing process).
UV Protection: The ultraviolet protection factor (UPF) depends on their construction,
composition and swelling capacity of the fibres, colour, and presence in finishing of optical
brighteners and ultraviolet absorbers. But the UV protection of fibre can be improved by
incorporating of TiO2 into its structure and/or sufficient weight of the fabric. But in summer, light
weight is required, so in this case, a UV absorber and/or stabilizer can be finished which offers
god performance.
Conventional finishing textile processes (padding, exhaustion, spray, coating, pad-batch, etc)
Coating (Blade Coating)
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The doctor blade coating is a method to confer a new property onto the textile, but unlike exhaustion
and impregnation method, the property remains only on the surface of the fabric. The functional
agent is formulated as a paste with a viscosity greater than water. This technique allows for a thin layer
of finish on the fabric. During this process, the thickness of the coating by varying the pressure of the
blade on the fabric is controlled. Also a variant exists where foam is used in order to minimize the
quantity of product.
Impregnation: padding technique
Pad-dry method is one of the most commonly used finishing processes in textile industries. It consists
of impregnating the fabric into a finishing solution, and then, the fabric is squeezed into two rolls in
order to eliminate the excess of water and finishing solution into the fabric structure by applying
pressure. This method is sometimes followed by a thermo-fixation step realized in a stenter machine in
order to dry and polymerize the finishing solution onto the fabric.
Figure 1. On the left: Scheme of padding process .On the right: a lab padding machine (Roches)
Exhaustion method
Exhaustion is a conventional textile process of dyeing and finishing , which consists in impregnating
the fabric into a finishing solution till the complete exhaustion of the bath, by applying temperature
and agitation (of fabric or bath depending the technique). The main advantage of exhaustion method
versus impregnation is that is capable to use less concentration of finishing products due to
temperature used and longer process times.
Spray Coating (Liquid)
Spray coating consists in application of finishing solution by spray guns or automatic nozzles with less
consumption of product and less penetration inside the fiber, resulting in a superficial coating. It is not
a common process in textile industry, but some companies use it for special effects.
Extrusion
It is not a finishing technique, but sometimes, the functional properties are introduced directly on the
fibre extrusion. The main advantage is that introducing the functionality inside the fibre, a better
performance of fastness to washing, rubbing, light… is ensured. A well-known example are Ultra-Fresh
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and Trevira Bioactive. Both products incorporate the antimicrobial agent inside the fibre during
extrusion process. Also, Moshy products work on the same way2.
Figure 2.Antimicrobial agent working process, incorporated by extrusion
3.
Powder coating
Spraying powder is a relatively new method that can be used to coat some textiles products in powder
form. This technique is performed by an electrostatic gun which allows a controlled and uniform
coating. On textile industry, the powder was fixed on the fibres through a resin pretreatment. After
spraying the product on the textile surface, heat is applied and resin is cross-linked onto the fibres
with functional particles inside. In fact, the powder coating technique is based on to charge
electrostatically the surface in order to distribute the powder onto the surface, and then make the film
by heating process.
Figure 3. Spray nozzle (liquid)
3.2. Nanomaterials used in finishing processes of textiles
3.2.1 Nanomaterials contained in textiles and their properties
The use of nanotechnology in the textile finishing is fast growing in the recent years. The application of
nanomaterials are aimed at providing multi functional properties such as fire resistance, stain
resistance, antibacterial, UV resistance, water repellent, mechanical resistance, etc. These properties are
added after the base textile has been manufactured by changing fabric at molecular level.
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Nanomaterials are being used in different kind of textiles such as clothing, technical textiles (e.g.
protective clothing, vehicle seat covers, filter materials), home textiles (e.g. kitchen towels, bed and
table linen, cleaning rags) and household textiles (e.g. furniture fabrics, textile floor coverings, curtains).
Table 1 shows an overview of properties provided by nanomaterials, as well as the most common
applications in textile products.
Properties of nanotextiles
Typical applications Nanomaterials
Antibacterial Sport clothing
Medical textiles
Filter materials
Silver
Zinc oxide
Copper oxide
Magnesium oxide
Aluminum oxide
Silicon dioxide
Chitosan
Fire resistance Upholstery textiles Protective clothing
Military clothing
Multiwalled Carbon nanotubes (MWCNT)
Carbon nanotubes (CNT)
Silicon dioxide Montmorillonite (nanoclay)
Boroxosiloxane
Antimony ash
UV protection Summer clothing
Sport garments
Zinc Oxide
Titanium dioxide
Magnesium oxide
Aluminum oxide
Clay nanoparticles
Self-cleaning, Hydrophobic & Oil repellence
Sports garments
Upholstery textiles
Home textiles
Technical textiles
Zinc Oxide
Titanium dioxide
Nanosilica
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Mechanical resistance
Technical textiles
PPE (protective clothing)
Military clothing
Composites
Multiwalled Carbon nanotubes (MWCNT)
Carbon nanotubes (CNT)
Silicon dioxide
Nanoclay
Electroconductive & Antistatic
Technical textiles
PPE (protective clothing)
Carbon black
Carbon nanotubes (CNT)
Copper
Polypyrrol
Polyaniline
Table 1. Nanomaterials and their properties that provide to textile products
Chitosan, silicon dioxide, titanium dioxide and zinc oxide are mentioned in the references specified for
antimicrobal properties in textiles. It should be pointed out that these substances are either not
notified in the EU's existing active biocidal substances process or are listed in Annex I of the Biocidal
Products Directive. They may therefore neither be used in this function nor advertised as antimicrobial
in textiles.
The following paragraphs describe the most relevant properties associated with nano-finishing of
textiles, as well as the most relevant nanomaterials:
a) Antibacterial:
Textile and clothing are carriers of microorganisms such as bacteria and fungi because of the adhesion
of these organisms on the fabric surface. Antibacterial finishes are applied in sport clothing, inner
wears and medical textiles as a safe and effective means against various bacteria, fungi and chlamydia.
These textiles are generally treated with silver ions, but also with Zinc Oxide (ZnO) nanoparticles,
Copper Oxide (CuO) nanoparticles, Aluminium Oxide (Al2O3) and Magnesium Oxide (MgO)
nanoparticles.
Nanosilver is used in a wide variety of clothes such as shirts, sportswear, socks, underwear, caps,
gloves, etc with the aim to provide antibacterial activity to the textile. Nanosilver reduces
bacterial activity and thereby reduces the need of washing. Nanosilver has a large relative
surface area, thus increasing their contact with bacteria or fungi, increasing their effectiveness.
Silver is safer4 than some organic anti-microbial agents that have been avoided because of the
risk of their harmful effects on the human body. Silver has been proven against a wide variety of
micro-organisms, over 650 disease-causing organisms in the body even at low concentrations.
The advantage of using silver nanoparticles is that there is continuous release of silver ions and
the devices can be coated by both the outer and inner side thereby, enhancing its antimicrobial
efficacy5.
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Zinc oxide: when nano-ZnO6 is impregnated onto cotton textiles demonstrates an excellent
antibacterial activity against two representative bacteria, Klebsiella pneumonia and
Staphylococccus aureus. The use of 0,6% nano-ZnO for coating can be sufficient to provide
antimicrobial property to wearable cotton textiles, whereas 1% of nano-ZnO is recommended for
medical textiles due to its high antimicrobial activity. ZnO nanoparticles scores over nano-silver in
terms of cost-effectiveness, whiteness and UV-blocking property. An experimental study using
sonochemical technique showed that the deposition of ZnO nanoparticles onto the surface of
cotton bandage is simple, efficient and inexpensive. Sonochemical irradiation has been proven as
an effective method for the deposition and insertion of nanoparticles on textiles. The process
consists on the continuous pulling of the textile bandage through the solution containing metal
salts, which generates ZnO nanoparticles under ultrasonic radiation that are deposited on
fabrics. The research showed that the coating does not involve any toxic materials and
demonstrated an excellent antimicrobial activity against Staphylococcus aureus (Gram positive)
and Escherichia coli (Gram negative) with low coating concentrations (less than 1%). However,
the minimum concentration for efficient killing of bacteria is 2 wt.% ZnO. Regarding the washing
performance of textiles impregnated with metal oxides nanoparticles, literature reveals that
their content do not change after at least 20 washing cycles. Compared with laboratory
experiments, the pilot scale system increased productivity and reduced energy consumption by
one order of magnitude.
Copper oxide: same researchers (Gedanken et al.) demonstrated that CuO nanoparticles provide
antibacterial and antifungal properties to textiles. The method used consisted on to prepare
cotton bandages that were coated with CuO nanoparticles in a one-step reaction via ultrasound
irradiation. The physical and chemical analysis showed that nano CuO are finely dispersed on the
cotton surface without significant damage to its structure. The experiment demonstrated an
excellent bactericidal effect against Staphylococcus aureus and Escherichia coli when the fabrics
were coated with 1.4 wt.% CuO nanoparticles. The coated fabrics can have potential applications
in bed lining; wound dressing and as active bandages.
Aluminium oxide and Magnesium oxide: a research on Al2O3 and MgO deposition on the surface
of cotton fabrics was also conducted using ultrasound irradiation. The physical and chemical
analysis showed that nanoparticles are finely dispersed on the cotton surface without any
damage to the yarn’s structure and no aggregation was observed. MgO presented a stronger
bactericidal effect than Al2O3. An effective antibacterial activity was detected with concentration
of metal oxide nanoparticles about 1 wt%.
Chitosan: Chitosan is a linear polysaccharide, and is an effective natural antimicrobial agent
derived from Chitin. It has received considerable attention for its commercial applications in
biomedical, food, and chemical industries. Chitosan and chitosan oligomers have attracted
considerable interest due to their biological activities, that is, antimicrobial, antitumor, and
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hypocholesterolemic functions. 7,8, 9 In addition, chitosan is biodegradable, non-toxic and is
compatible, so its use in pharmaceuticals, food, textiles, etc, is justified and also widespread.
Its antimicrobial activity has been widely studied, and in year 2000 was studied the fact that once
chitosan was dissolved in saline or distilled water had antimicrobial and antifungal effect on some
filamentous fungi, yeasts and bacteria. Previous studies had suggested that the positive charges of
chitosan structure interfered with the negative charges on the wall of the bacteria, causing it to
break and therefore his death. (Begin 1999). The molecular weight appears to be the most suitable
for an effective antimicrobial action is 1.5 kDa, although these data are not definitive and depend
on the selected organisms and the testing performed.10
b) Fire resistance:
Textiles are flammable to varying degrees because of their ignitability and their potential to propagate
flame. The flammability of untreated textiles depends on the chemical composition of the raw
materials (see Table 2). There is a growing market demand to increase flame resistance of textiles with
the aim to offer safer products and meet fire safety regulations.
Fibre Flammability Characteristics of Untreated Fibres
Fire hazard
Cotton Ignite easily, burn heavily. Do not melt away from flame
+++++++
Flax
Viscose Burns rapidly, similar to cotton ++++++
Acetates Burn heavily; can melt away from flame; form burning droplets
+++++
Acrylics Burn rapidly; form burning droplets; produce dense black smoke
++++
Polyesters Burn slowly and hot; can melt away from flame; form burning droplets
+++
Polyolefins
Polyamide
Other synthetics
Wool Difficult to ignite; burns slowly; might self-extinguish
++
Modified acrylics Burn very slowly; tend to melt away from flame; might self-extinguish
+
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Aramide Does not burn; strong char formation
Table 2. Common textile fibres and degrees of flammability. Source: Adapted from the Nanomaterial Case
Study: A Comparison of Multiwalled Carbon Nanotube and Decabromodiphenyl Ether Flame-Retardant Coatings
Applied to Upholstery Textiles. February 2012 EPA Environmental Protection Agency
Flame retardant materials are usually classified according to their chemical structure such as
halogenated, nitrogen-based, phosphorous-based, inorganic, etc. A traditional flame retardant widely
used in textile products is the decabromodiphenyl ether (decaBDE), which is used to treat mattress
textiles, upholstery, window blinds, tents, interior fabrics in cars, etc. According to the VECAP Progress
report11
, in 2011 the majority of the volume (52%) covered by the EFRA Association was sold to textile
applications while previously this only represented 37% of the volume covered. Although decaBDE has
not been manufactured in the EU since 1999 (EC, 2002), the substance is imported. According to the
2010 VECAP report around 2,250 tonnes per annum are used in textiles.
DecaBDE is not used in applications which are in prolonged contact with skin (e.g clothing textiles, bed
covers or protective clothing) in response to concerns regarding potential human health. Regarding
environmental point of view, decaBDE is very persistent substance in terms of the Annex XIII12
(REACH
criteria) as demonstrated by several studies (e.g. Shaefer & Flaggs (2001a), Feibicke et al., 2009 [ABST],
Orihel et al. (2009) [ABST], Muir (2011) [ABST], Sellström et al. (2005) and Nyholm et al. (2010)) which
reported that the primary degradation half-lives in sediment and soil exceed 180 days.
As a result, alternative flame retardants, mainly nanomaterials, are being evaluated as potential
replacements for this used substance.
Multi-Walled Carbon Nanotubes: MWCNTs are carbon nanostructures composed of multiple
concentrically nested graphene sheets which are used as finishing agent in flame-retardant
coatings in a variety of textiles such as upholstery textiles. MWCNTs inhibit flames by forming a
protective layer that seals against combustion. Their effectiveness depends on the formation of a
highly uniform network-structured layer of floccules, which are loosely bound MWCNT bundles,
with no breaks or cracks. The formation of the floccules layer, and therefore the flame-retardant
behaviour, also was found to vary according to a variety of factors, including dispersion (which
can be enhanced with surface 15 treatments), size, shape, aspect ratio and loading concentration
(Cipiriano et al., 2007; Kashiwagi et al., 16 2007; Kashiwagi et al., 2005b; Kashiwagi et al., 2005a;
Kashiwagi et al., 2004). An MWCNT can be created with dozens of variations of these properties.
Altering just one of these properties influence their behavior in environmental media and
impacts on humans. For example, long, straight MWCNTs injected under the skin of rats can
produce more inflammogenic effects than shorter bundles of MWCNTs administered in the same
manner (Johnston et al., 2010)13. Despite MWCNT presence in the market is still limited; the use
of such nanoenabled products is expected to increase in the future as an emerging application.
Montmorillonite: this is the most used clay particle in textile coating, because of its role in flame
retardant textile (cotton or polyester) coating. However, the integration of nanoclay-composites
alone is not enough to provide a fabric with combustion protection. Enhanced properties can be
achieved by combining nanoclay with low concentrations of conventional flame retardants.
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Montmorillonite, (Na, Ca) (Al, Mg) 6(SiO10)3(OH) 6-nH2O, provides a combination of hardness,
scratch resistance and flexibility and provides excellent chemical resistance and adhesion14. As
Montmorillonite is biodegradable has very less effect on the environment and human being.
Silicon dioxide: fire retardant coatings with SiO2 are applied to textiles in order to increase the
fire retardance via insulation.
Antimony pentoxide: using a colloidal antimony pentoxide with halogenated flame retardant, an
improving performance of finishing is achieved. This is because the antimony halides released,
when chlorinated or brominated materials are thermal degraded, react with radicals in the flame
resulting in an inactive molecule which much lower potential to propagate the combustion. The
ratio used is between 5:1 to 2:1 (halogen-antimony)
c) UV protection:
The incorporation of nanoparticles like ZnO, TiO2 or clay nanoparticles into textiles are becoming more
demanding, as they provide protection from harmful UV radiation. In comparison to conventional UV
absorbers (organic and inorganic), nanoparticles are more efficient at absorbing and scattering UV
radiation, because they have a larger surface area per unit mass and volume than the conventional
materials. Textiles coated with nanoparticles keep the UV blocking property more time than
conventional materials. Hence, these nanoparticles increase the effectiveness of blocking UV radiation.
The ability of a textile material to block UV light is given by the Ultraviolet Protection Factor (UPF).
Titanium dioxide: It has been demonstrated15 that when a thin layer of TiO2 is formed on the
surface of the treated cotton fabric provides excellent UV-protection. Moreover, the effect can
be maintained after 50 launderings. Another experimental study21 about TiO2 nanocoatings
deposited on Poly (lactic Acid) textile fibres showed an excellent protection with a UPF factor
over 75.
Zinc Oxide: the same study mentioned above15 revealed an excellent UV-protection when cotton
fabrics are treated with zinc oxide nanorods of 10 to 50 nm in length. ZnO nanoparticles inlayed
in polymer matrices (e.g. soluble starch) have a good potential for applications such as UV
protection ability in textiles.
In a research study16
conducted by LEITAT, ultraviolet resistant cotton fabrics were developed by
coating with ZnO and TiO2 nanoparticles. The ZnO nanoparticles applied on cotton yarns were
found to withstand the knitting operation. Meanwhile, the TiO2 nanoparticles applied on the
bleached as well as reactive dyed cotton fabrics by the sol-gel and linking agent methods were
found to be intact after various cycles of domestic washing. Knitted fabrics containing ZnO
nanoparticles showed moderate to high UPF values, whereas 50+ UPF values were measured for
the TiO2-coated samples. Further it was found that the rutile phase was better than anatase phase
in blocking UV rays. The developed process can be easily adapted to the existing textile machinery,
making it industrially viable.
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Montmorillonite: nanoclay particles are composed of various hydrous aluminosilicates and they
have properties that lock UV light. Nano clay particles of montmorillonite are one of the most
commonly used UV blocker in textiles. It also increases around 40% tensile strength and 60%
flexural strength17.
d) Self-cleaning & hydrophobic & oil repellence:
The self-cleaning property is desirable for many textile applications as they can be water-repellent,
stain resistant, etc. Various types of nanoparticles such as silica, TiO2 and ZnO nanoparticles can be
used to produce a nano/micro structure surface, but the most successful experiences18
have been
achieved with silica nanoparticles.
Silicon dioxide: an experimental study19 was conducted in order to determine the influence of
nano-SiO2 on the hydrophobic properties of modified surfaces. An hydrophilic surface with the
nano-SiO2/epoxy ratio of 0 and 0.5 was modified to hydrophobic surface with the nano
SiO2/epoxy ratio of 1.0 and 1.5, and also to superhydrophobic surface with the nano-SiO2/epoxy
ratio of 2.0 and 2.5. Superhydrophobic surface was created by multicoating process, which is a
cheap method to prepare superhydrophobic and self-cleaning surface. The increase of nano-SiO2
contents increased the contact angle of films, causing the change from hysrophilic surface to
superhydrophobic surface.
Nanosilica and nanoclay based nanoparticles are used to provide hydrophobic properties to
textiles. Several studies20 demonstrate that with the help of nanosilica and nanoclay along with
a surface tension lowering agent, hydrophobic properties can be achieved on cotton fabric.
Furthermore, environmental advantages are produced when nanosilica and nanoclay are used,
due to the amount of fluorocarbon based resin finishes on the fabric is reduced. Hydrophobic
nano-roughened surfaces can be prepared by controlling surface topography by several
methods, such as electrochemical method, organic/inorganic hybrid method, sol-gel method,
plasma method, etc. M Joshi et al paper reveals that fabrics treated with silica using finishing
liquor give hydrophobic effect to the cotton fabric. The columnar structure created by the
combined effect of silica and other additives makes the water penetrated is much less as
compared to a fabric without treatment. In addition, it has been demonstrated that the water
repellency rating is increased when the roughness is higher. A surface with a water contact angle
larger than 150° is commonly considered as superhydrophobic surface property.
Titanium dioxide: based on the results from an experimental study 21 TiO2 nanocoatings
deposited on Poly (lactic Acid) textile fibres exhibited good self-cleaning properties. A TiO2 thin
film exhibits a contact angle of several tens of degrees depending on surface roughness. When
this surface is exposed to UV light, the contact angle is reduced, becoming the textile less
hydrophobic. It was demonstrated, nevertheless the washing treatment, the adhesion of TiO2
nanocoatings to the PLA fibres was still maintained.
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Flourine-based: These polymers are hydrophobic and oleophobhic in air and hydrophilic and oil-
releasing during laundering. This is called “dual-action” mechanism. When fabric is dried,
hydrophilic blocks are shielded by fluorocarbon segments, resulting in a repellent surface, but
when it is immersed, the hydrophilic blocks can swell, yielding the hydrophilic surface necessary
for oily soil release. These finishing products are normally impregnated using padding
equipment.
3.2.2 Nanotechnology finishing textile processes
SOL-GEL COATING
One of the latest trends along with microencapsulation, is the application of sol-gel coating on textiles.
The sol-gel method is also known as soft chemistry that allows applying a nanometer layer, doped
with the agent or the active ingredient on the textile. So, sol-gel coating allows to achieve hybrid
materials, nanostructured, porous and with new features.
Sol-gel is a new method for inorganic reactions that do not need high temperature (> 700 ° C) to
develop new mineral structures, but the development of low temperature inorganic or organometallic
networks in three dimensions from liquid monomers. These new synthetic pathways allow organic
chemistry therefore compatible with mineral chemical synthesis because temperatures are similar.
This reaction has allowed the emergence of many new applications in the areas of:
Catalysis 22
Materials for electronics 23
Metallurgic 24
Filtration 25
Ceramic and glass 26
Materials for photovoltaic 27
Memories 28
Sensors 29
Television 30
These methods are also suitable to functionalize textile products using a Sol (solution) based on
metal oxides (mainly Si or Ti, Zr). The coatings can be prepared at room temperature and normal
pressure using common equipment to perform coatings for be applied by conventional finishing
process of textiles, such as exhaustion or impregnation. This ease of implementation at industrial
level has many advantages compared to other existing methods to perform thin layers of metal
oxides as many applications which involves gaseous phase and require vacuum systems.
The sol-gel process involves the production of inorganic networks through the hydrolysis of a metal
oxide precursor and the formation of liquid colloidal suspension (sol) that become gel to form a
continuous network on the surface of textiles (xerogel).
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The xerogel is dried by heat treatment or evaporation under vacuum to form a dense resistant film.
Figure 4. Sol-gel technologies and their products. Source: NTSE
The films obtained by modified silicon oxide Sol and other metal oxides are generally transparent,
thanks to its thickness, generally from nanometric order, and do not influence the colour of the fabric
and only a little bit of its handlingxxxi
. In addition, the layers obtained are resistant to light and
temperature, and are chemically and biologically stables.xxxi, xxxii
The properties that have been investigated for textile applications are:
Increased chemical resistance and abrasion of the fabrics primarily by the intrinsic properties
of the film obtained from the surface of the textile. xxxiii
Water repellence by the intrinsic properties of the film, but essentially using doping in the sol
or in the process of post functionalization of obtained xerogelxxxiv.
Decrease the release of formaldehyde by formation of a blocking layer on the surface of the
fabricxxxv.
Fire resistance by introducing the phosphate xerogel of SiO2 xxxvi.
UV protection by forming a mixed oxide SiO2 - TiO2 xxxvii.
Improvement of the properties of fixing dyes for dye absorption in the xerogelxxxviii.
antimicrobial properties by incorporating of silver nanoparticles in the matrix sol-gel or silver
cation fixation by absorbing a AgNO3 solutionxxxix.
≡Si-OR + H2O ≡Si-OH + ROH (1)
≡Si-OH + HO-Si≡ ≡Si-O-Si≡ + HOH (2)
≡Si-OR + HO-Si≡ ≡Si-O-Si≡ + ROH (3)
H+/OH
-
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Photocatalysis and self-cleaning properties by forming a titanium oxide layer or deposition
of titanium oxide nanoparticles in SiO2 matrix xl.
PLASMA TECHNOLOGY
Plasma is a partially ionized gas composed of electrons, ions, photons, atoms and molecules of gas in
any excited state. Also known as the fourth state of matter.
Figure 5. Composition plasma schemexli (a).Representation of plasma as a 4th state of matterxlii (b). Plasma
reactor workingxliii
(c).
Different types of plasma processing (see Figure 6):
• Ion implantation (1)
• Sputtering (2)
• Etching (3)
• Plasma enhanced chemical vapour deposition, PECVD (4, 5, 6)
• Plasma fixation (4, 5, 6)
• Surface functionalization (7)
• Superficial grafting induced by plasma (8)
Figure 6. Plasma processing
Plasma technology is at a mature stage in industries such as automotive, packaging, pharmaceutical,
semiconductor and aerospace industries, among others. On textile industry is an emerging
(b) (a) (c)
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technology which have done extensive research studies where it has obtained successful results on
various textile substrates.
Plasma classification
According to the existing pressure in the area where the plasma is generated, it can be classified
into:xliv
- Low pressure plasma (or vacuum). Discharges at low gas pressure (0.1-100 Pa). The sources
used in low pressure plasma systems are low frequency (Low Frequency, 40 kHz), RF (13:56 MHz)
and microwave (2.3 GHz). Operating in discontinuous (or loads) and carry a high investment cost.
However, it allows polymerization processes and the incorporation of particlesxliv,xlv,xlvi,xlvii. In
addition, these systems are easily controlledxlvii.
- Atmospheric Pressure Plasma. Discharges at atmospheric pressure. The most common
atmospheric electrical discharges are atmospheric pressure glow discharge (APGD) and dielectric
barrier discharge (DBD). It works in continuous and at high speeds (Plasmatreat GmbH). Now, the
research is focused on improving these machines to make them capable to do deposition
process with liquids.
Plasma treatment modifies chemical and physically the surface of textile fibres. It can be used as pre-
treatment to conventional finishing processes (difficult surfaces) or as a finishing process itself
(plasma polymerization).
Surface Activation and plasma pre-treatment onto textiles consist in to increase the affinity of
physicochemical surface of the fibres for better fixation of dye molecules and/or finishing products.
Surface activation processes are carried out in all kinds of plasma equipment (atmospheric or
vacuum) using non-polimerizant gases such nitrogen, oxygen, air, argon, helium and / or hydrogen,
among other. Surface activation is based in two effectsxlvi
:
Physical surface modification: By removing physical (sputtering or etching processes) of the
surface layers more inert. Modifies the surface roughness.
Chemical surface modification: By incorporating and / or creation of new surface functional
groups, which generally interact with dye molecules and finishing products to a greater
extent than the original surface functional groups.
Improvements in textile substrates for these types of processes are:
Increase the speed of absorption of dyes and/or finishing products. It is due the
improvement of wettability introduced as a result of plasma treatments.
Increase the capacity of adhesion of dyes and/or finishing products. It is due the
modification of the surface morphology (eg, an increase in surface roughness) and/or the
creation of new chemical functional groups on the surface.
Plasma polymerization and grafting induced by plasma are carried out in low pressure plasma
equipments and are the unique techniques capable to deposit polymeric thin films (< 1μm) as of
organic and organometallic compoundsxlviii
.
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Figure 7. Morphology of a deposited thin film by plasma polymerization. Left: non treated fibres. Right:
plasma treated fibres.
In the process of plasma polymerization, a monomer vapour is introduced into the vacuum chamber
which generates a plasma state. This monomer polymerizes forming a solid film, with a high
crosslinking degree, which remains deposited on the surface xlix , l , li , lii . In grafting processes, the
monomer is linked with different active centres located in the polymer chains of the substrate. The
grafting process can take place in several ways. Before activating the surface of the solid substrate
using a plasma, usually from an inert gas, and then applying the monomer (Fig. 8a). Applying
directly monomer and generating a plasma state in it. Thus, the monomer interacts with the polymer
chains located on the surface of the substrate, being linked to these chains forming graft copolymers
(Fig. 8b) liii.
Figure 8.- Graftinc processes schemesliv
.
Moreover, it has been shown that plasma polymerization processes coexist two phenomena, ablation
and polymerization, which are carried out simultaneously. In general, each of these phenomena
predominate over the other for certain power levelslv. Furthermore, it is interesting to note that these
surface treatments do not alter the intrinsic properties of polymers lvi .
There are lots of studies of the application of grafting and plasma polymerization technologies. In
some cases, these methods have been developed for continuous and uniform application of amount
of gases and monomers desired on different polymeric substrates:
Hydrocarbonated compounds onto PE.xlviii,lvii,lviii
(a)
(b)
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Flourinated compounds ontopolymers.lix,lx,lxi
HMDSO ontopolymers.lxii,lxiii,lxiv
Tetrametilsilà (TMS) or TMS+O2 onto PE, PTFE and PC.lxv
Glycidyl methacrylate, chitosan and cyclodextrines on PP.liv
Dioxane and xylene onto carbón fibres .lxvi
Ethylenediamine and n-buthylamine onto cellulose acetate membrane.lxvii
Acrylic acid on poluester.lxviii
Acrylic acid, acrylamide, metacrylic acid, Glycidyl methacrylate onto Polydimethylsiloxane
(PDMS).lxix
Diethylene glycol vinyl ether (EO2), allylamine (AA) and Maleic anhydride (MA) onto silicon.lxx
The main properties achieved by surface functionalization of polymeric substrates based on surface
grafting processes and plasma polymerization are:
Permanent hydrophilic character.xlviii,lxxi
Achievement of good biocompatibility.lxx
Permanent hydrophobic character.lxxii
Modification of water permeability in function of pH.lxviii
Increase of polymeric finishing adhesion.lvii,lxv
Achivement of antimicrobial character.liv
Increasing of surface hardnes.lxv
Corrosion protectionlxxiii
Tensile strength improvement.lxvi
Immobilization of polyethylene oxidelxxiv
, collagenlxxv
, fibronectinlxxvi
and gelatinlxxvii
.
Optical properties.lxxviii
Particle encapsulation: salicylic acid, ibuprofen, etc.lxxix
Diffusion control in biomedicine applications.lxxx
The main advantages and drawbacks of plasma technology are:
Advantages:
• Minimum consumption of product.
• No water consumption.
• Low energy consumption (removal of the stages of drying).
• Short times treatments (seconds or minutes).
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• Does not produce wastewater.
• Modification of the surface properties without changing the intrinsic properties of the fiber.
• Availability of processes for almost all types of fibres.
• High operating speeds (only continuous).
Drawbacks:
• Operation in discontinuous or loads (plasma vacuum).
• High investment costs.
• High sample preparation times (mainly the removal of moisture in natural fibres).
• Difficult process control (atmospheric plasma).
• Industrial machinery in development and in improving process.
ELECTROSPINNING
Electrospinning is a versatile method based on an electro-hydrodynamic process for forming
continuous thin fibres ranging from several nanometers to tens of micrometers. This method can be
used for the one-step forming of thin fibrous membranes.lxxxi,lxxxii,lxxxiii , lxxxiv,lxxxv
A wide variety of
materials, such as polymer-solvent systems and polymerless sol-gel systems can be electrospun.lxxxvi
Electrospun nanofibres with high surface areas have drawn significant attention for their practical
applications, such as high-performance filter media, protective clothes, composites, drug delivery
systems, scaffolds for tissue engineering, sensors, and electronic devices, as Figure 9 shows.lxxxiv
Figure 9. Broad spectrum of electrospun nanofibres applications in various fields.
The functionalities of the nanofibres are based on their nanoscaled-size, high specific surface area,
and high molecular orientation, and the fact of being possible to control their fibre diameter, surface
chemistry and topology, and internal structure of the nanofibres. In addition, processing innovations
to improve not only the control of morphologies but also the production capacity of electrospun
nanofibres are in progress. In particular, the high-throughput electrospinning systems are ongoing
developments (e.g., multi-needle and needleless processes).lxxxvii
Nanofibres are a unique nanomaterial because of the nanoscaled dimensions in the cross-sectional
direction and the macroscopic length of the fibre axis (see Figure 10). Therefore, nanofibres have
Medical
Energy
Engineering
Textile
Filtration
Agriculture
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both the advantages of functionality (due to their nanoscaled structure) and the ease of manipulation
(due to their macroscopic length). Furthermore, three-dimensional nanofibre network assemblies
provide good mechanical properties and good handling characteristics.
Figure 10. Characteristics of nanofibres .
Nanofibre synthesis by Electrospinning
Electrospinning process of polymer nanofibres is shown schematically in Figure 11. This technique is
based on three main components: a high voltage supply, a syringe connected to a needle of small
diameter and a metallic collecting plate. In this process, to make an electrically charged jet of
polymer solution or melt out of the needle, a high voltage is applied between two electrodes
connected to the spinning solution and to the collector which is normally grounded, respectivelylxxxviii
.
The electric field is subjected to the tip of the needle containing a droplet of the polymer solution.
The surface of the droplet is electrified. Increasing the intensity of the electric field changes the
hemispherical surface of the fluid at the tip of the needle to a conical shape known as the Taylor
cone. After a special intensity of the electric field (this intensity is the optimum intensity to generate
the nanofibres and it depends of several parameters such as, conductivity and viscosity of
electrospinning solution, distance tip-collector, solution flux, collector rotation, needle size,…), the
repulsive electrostatic force dominates the surface tension and a charged jet of the polymer
solution/melt is ejected from the tip of the Taylor cone. Due to the mutually repulsive forces of the
electric charges of the jets, the polymer solution jet undergoes an instability (bending instability) and
is elongated. The bending instability makes the jet very long and thin. Evaporation of the solvent
while occurrence of bending instability results in formation of a charged polymer fibre which is
deposited as an interconnected web on the collector.lxxxix,xc
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Figure 11. A schematic diagram for electrospinning processing of polymer nanofibres .
- Conditions of application of nanomaterials (concentration, process time,
temperature, etc).
SOL-GEL CONDITIONS:
Although it is not a massive application technique, most tests done in the textile industry have been
made with the conventional impregnation method.
A. B.
Figure 12. A. Original fabric. B. Sol gel coated fabric
PLASMA CONDITIONS:
The type of gas to be employed in plasma treatments is a decisive condition and parameter for the
properties which have to be induced to the fabrics. These gases can be non polymerizing gases,
polymerizing gases or vaporized liquid monomers.
Plasma treatments with non polimerizing gases: air, O2, N2, Ar, He
Sputtering/Etching:
These techniques are used to remove surface impurities (i. e. hydrophobic layers) and to increase the
superficial roughness of the fibres . They have been used during cleaning and desizing processes of
textiles.
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Functionalization/activation:
These techniques are used to introduce polar groups (such as COOH, OH, NH2); enhancement of the
surface energy). They have been employed to improve wettability of textiles.
Figure 13. Improvement of wettability of textiles (contact angle decrease)
Plasma treatments with polymerizing gases/vaporized liquid monomers: CF4, SF6, C6F14, AAc.
Plasma polymerization/Plasma enhanced chemical vapor deposition (PECVD):
This technique permits to obtain a thin film deposition and is similar to a coating process. The
coating thickness is located between 10 and 50 nm, which is considered as a nanocoating. Also, in
this application type, the nature of the precursor gases will determine the properties of the deposited
coating.
Low-pressure plasma:
Figure 14. Low-pressure plasma equipment (40 KHz LF-generator, Diener electronic GmbH + Co. KG.)
Plasma treatments using different gases
PECVD processes using precursors (gas, vapour)
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Atmospheric-pressure plasma:
Figure 15. Atmospheric-pressure plasma equipment (Openair
®, Plasmatreat GmbH)
Plasma treatments using different gases
Atmospheric-pressure plasma:
Figure 16. Atmospheric-pressure plasma equipment (APGD, GRINP S.r.l.)
Plasma treatments using different gases
PECVD processes using precursors (gas, vapour)
Example of atmospheric plasma conditions:
Operating parameters:
Frequency = 20-45 kHz
Flow of gas = 1.0 L/min
Distance between electrodes = 0.50 mm
Speed of treatment = 1.6 m/min
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Power of discharge = 2.0 kW
Variables:
Type of gas used: helium, oxygen, air, argon
Temperature = 20, 30, 45, 60, 75 and 90ºC
ELECTROSPINNING CONDITIONS
The electrospinning process is governed by many parameters, classified broadly into solution
parameters, process parameters, and ambient parameters.xci
Each of these parameters significantly
affect the fibres morphology obtained as a result of electrospinning, and by proper manipulation of
these parameters we can get nanofibres of desired morphology and diameters.xcii
Such parameters
and their effects on fibre morphology are shown in the table.
Parameters Effect on Nanofiber Morphology Ref.
Solution Parameters
Viscosity Low-beads generation, high-increase in fibre diameter, disappearance of beads
xciii, xciv, xcv, xcvi
Polymer concentration
Increase in fibre diameter with increase of concentration xcvii, xcviii, xcix
Molecular weight of polymer
Reduction in the number of beads and droplets with increase of molecular weight.
c, ci, cii
Conductivity Decrease in fibre diameter with increase in conductivity xciii, xcix, ciii
Surface tension No conclusive link with fibre morphology, high surface tension results in instability of jets
xcvi,civ, cv, cvi
Processing parameters
Applied voltage Decrease in fibre diameter with increase in voltage xcvii, xcix, ci
Distance between tip and collector
Generation of beads with too small and too large distance, minimum distance required for uniform fibre s.
xcv, cvii, cviii, cix
Feed rate/Flow rate Decrease in fibre diameter with decrease in flow rate, generation of beads with too high flow rate.
xcvi, cv, cx
Ambient parameters
Humidity High humidity results in circular pores on the fibres cvi, cxi, cxii
Temperature Increase in temperature results in decrease in fibre diameter. cvi, cx
Table 3. Electrospinning parameters (solution, processing and ambient) and their effects on fiber morphology.
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NANOMATERIALS ADDITIVES AND AUXILIARIES APPLICATION CONDITIONS:
Nanocoatings on textiles can be obtain by either innovative methods such as plasma, grafting and
sol-gel, or can be obtained as well by the application of nanomaterials in the form of additives or
formulated into commercial available textile auxiliaries. In the last cast, the application of these
additives and auxiliaries is realized by means of the conventional application techniques used in
textile and previously detailed (padding, exhaustion, coating, spray or electrostatic pulverization…).
However, due to the nanometric size, the application conditions can be optimized. The conventional
textile application techniques used up to now for nanomaterials application are padding, exhaustion
and coating. Application conditions depend on the type of resin used and the composition of the
fabric where the finishing product will be placed and the machinery you need to use. There are not
different application conditions from conventional ones, simply by working with nanoparticles.
3.2.3 Human health & Environmental risks of nanomaterials
In 2006, the Organization for Economic Cooperation and Development (OECD) launched a
programme of work to ensure that the approaches for hazard, exposure and risk assessment for
manufactured nanomaterials are of a high quality and science-based. OECD promotes international
co-operation on the human health and environmental safety of manufactured nanomaterials, and
involves the safety testing and risk assessment of manufactured nanomaterials. Currently, the most
commercial relevance nanomaterials are being evaluated in terms of toxicology, ecotoxicology, and
environmental behaviour. The 13 nanomaterials under study are fullerenes (C60), single-walled
carbon nanotubes (SWCNTs), multi-walled carbon nanotubes (MWCNTs), silver nanoparticles, iron
nanoparticles, TiO2, AlO, CeO, ZnO, SiO2, dendrimers, nanoclays and gold nanoparticles. The aim of
this action is the collection of data on the behavior of nanomaterials in order to determine their
impacts on human health and environment.
Human health and environmental risks of nanomaterials depends on different factors such as type,
shape, function and application. Due to the wide variety of nanomaterials used in textiles it is not
possible to extract a general conclusion on potential risks. Despite some nanomaterials have the
potential for toxic or ecotoxic effects; since it is possible that they are not absorbed into the system.
The form in which nanoparticles come into contact with human organism and the environment is one
of the main factors to be considered when assessing the exposure risk. Further research is needed to
determine how nanomaterials are released from the textile products, how they behave in the
environment, how stable they are, how their properties change, etc.
Human health risks of nanomaterials:
The possible intake paths of nanomaterials released from textiles are dermal and inhalativecxiii
.
Related to dermal intake, several skin penetration studies reveal that healthy intact skin is a good
barrier for ZnO and TiO2 nanoparticles, which are also used in sun creams. Nanoderm EU project
concluded that there is no risk at all for products containing TiO2 nanoparticles for healthy skin, while
in psoriatic skin deeper penetration is produced. Regarding inhalative intake, there are few studies
available on the chronic inhalation toxicity of nanomaterials. These studies evaluated the effects of
applying high concentration in rats and the results show inflammatory reactions and tumors.
However, high concentrations are unlikely, and it is unclear if effects should be expected in the low-
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dose range. The Federal Ministry for the Environment (BMU) and BASF are testing various
concentrations of nanoCeO2 in rats. NanoCeO2 is considered a representative of the group of
granular biodurable dusts of relatively low toxicity that also includes TiO2 and aluminum oxide.
Regarding carbon nanotubes with a fibre length of more than 15 μm (long CNTs) can be
carcinogenic potential if inhaled due to their similar structure to asbestos and other mineral fibres.
Inhalation studies reveal that CNTs can cause inflammatory fibrotic lesions in the lungs that can lead
to the formation of granulomas.
Environmental risks of nanomaterials:
There are few Life Cycle Assessments (LCA) of textiles containing nanomaterials. The following lines
present different LCAs conducted in nanotextiles products.
One studycxiv
compared a T-shirt treated with nanosilver with a conventional biocide (triclosan) and a
non-treated control product considering the complete life cycle. Flame spray pyrolisis (FSP) process
and plasma polymerization with silver co-sputttering (PlaSpu) were investigated for the incorporation
of nanosilver in T-shirts. The findings show that FSP process is environmentally and economically
more efficient than with PlaSpu. The ecotoxicity of the T-shirts increased during washing if biocidal,
either nanosilver or triclosan, were added. The study concluded that the use phase is most important
in terms of climate footprint when FSP nanosilver or triclosan applications are evaluated. Energy
savings can be achieved if consumers adjust their laundry behaviour (loads and frequency) due to
textiles with active biocidal agents need fewer washing cycles, which saves energy, water and laundry
detergents. The footprint increases during the production phase of nano-silver T-shirts, while in the
use phase can drop significantly depending on the consumers’ behaviour.
Self-cleaning surfaces treated with nanomaterials can result in saving detergents and energy.
Regarding nanomaterials used to provide UV protection to textiles, a studycxv
concluded that
nanomaterials can help to improve the durability of the textiles, causing also a longer life cycle of the
textile product.
Textile finishing processes in the manufacturing phase, laundry processes in the use phase and
disposal are the main sources of releasing nanomaterials into the environment. During textile
finishing processes, nanomaterials can enter wastewater treatment plants. One studycxvi
shows that
typically more than 90% of the nanomaterials investigated (TiO2, ZnO, silver and CeO2) can be
separated via the sewage sludge. However, to date, this statement cannot be extended to other
nanomaterials due to the lack of data. Further research is required on their behaviour in the soil,
accumulation in soil-dwelling organisms and plants.
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3.3. Comparison among conventional products and nanomaterials used to reach specific properties
The main advantage and constrains between both processes are related below:
Advantages Constrains
Nanomaterial
1. Increase of surface area. 2. Better handling and softness 3. Less quantity of product for the same performance.
1. Difficult to disperse. 2. Migration problems in study phase. 3. Application in investigation. 4. Low availability in conventional textile application method.
Conventional
1. Easy to disperse. 2. Economic 3. Well-known by textile industry. 4. Good availability for any range of textile application.
1. Less surface area. 2. Handling
4. Methodology for the nanomaterials selection
The methodology followed for the nanomaterials selection is based on a semi-quantitative scoring
system, which provides an intermediary level between the qualitative assessment and the
quantitative assessment, by evaluating different criteria with a score. After compiling a
comprehensive list of nanomaterials used in textile finishing sector, these have been evaluated by
means of a semi-quantitative scoring system. The following eight criteria have been considered to
assess the nanomaterials identified from the State of the Art:
1) Commercial availability: all the nanomaterials selected have to be commercially available
2) Human health and environmental risks: less impacting nanomaterials in terms of human
health risks and environmental risks are better scored. Toxicological (e.g. acute toxicity,
irritation/corrosion, sensitization, carcenogenicity) and ecotoxicological (e.g. aquatic toxicity,
degradation, fate and behaviour in the environment, effects on terrestrial organisms)
information of nanomaterials have been considered to rank this criterion.
3) Environmental impacts: this criterion promotes those nanomaterials which mitigate the
negative environmental impacts, such as reduction of energy and water consumption, decrease
of the raw materials, etc.
4) Performance of nanomaterial in textiles: Performance of nanomaterial is classified in two
categories: bad or good. The performance of nanomaterials will be determined based on
existing research data.
5) Price of formulated nanofinishing products: cheaper commercially available nanoproducts
(less than 100 € per kg) are awarded with more points.
6) Feasibility to apply in pilot scale trials: an essential criterion consists on the feasibility of
replacing a conventional product with a nanofinishing textile agent without changing existing
machinery in the two pilot scale trials (Vincolor and Piacenza). As selected nanomaterials have to
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be applied in these two industries, the companies’ preferences also have been considered.
Vincolor is interested in fire resistance and self-cleaning properties, while Piacenza is interested
in antibacterial, UV protection, mechanical resistance or hydrophobic properties. Therefore,
nanomaterials able to provide these properties are better scored.
7) Level of transferability: the objective of this criterion is to promote those nanomaterials more
replicable to be applied in the textile finishing industry.
8) Availability of data: the existing safety and environmental information that is likely to be
available on nanomaterials.
The maximum possible score for each nanomaterial is 17 points. The scores to be assigned to the
different criteria are presented in the table below:
Human health & Environmental risks
High or unknown data 0 points
Medium 1 point
Low 2 points
Environmental impacts
Negative impacts or unknown
data
0 points
Positive impacts 2 points
Performance of nanomaterial
Bad or unknown data 0 points
Good 2 points
Price of formulated nanofinishing product
Higher than 100 € per kg 1 point
Lower than 100 € per kg 2 points
Feasibility to apply in pilot trials
Not feasible 0 points
Feasible 4 points
Level of transferability
Difficult 0 points
Easy 2 points
Availability of data
Low 0 points
Medium 2 points
High 3 points
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5. Selection of representative nanomaterials used in finishing processes of textiles
Nanoparticles can be applied on different types of substrates, such as glass, plastics or textiles, using
different types of methodology as explained before (padding, coating, extrusion, exhaustion, spray,
etc.). A wide variety of nanoparticles is available and has been applied on textiles in the form of
additives or raw material. However, nanoparticles formulated in textile auxiliary products are more
difficult to found, even if antibacterial textile auxiliaries based on nanoparticles are more commons.
Nanomaterials employed as additives for different properties are detailed in the next tablecxvii
:
NANOMATERIALS AS ADDITIVES PROPERTY
Silver (Ag), quitosan, titanium dioxide (TiO2), zinc oxide (ZnO).
Antibacterial
Carbon nanotubes, fluoroacrylate, silicon dioxide (SiO2), titanium dioxide
Self cleaning or dirt repellent (soil release)
Titanium dioxide, zinc oxide Ultraviolet protection
Carbon nanotubes, boroxosiloxane, monmorillonite or nanoclay, antimony trioxide
(Sb3O2), antimony pentoxide (Sb2O5) Flame retardant
Nanomaterials employed as formulated textile auxiliary are detailed in the next table:
NANOMATERIALS AS TEXTILE AUXILIARY (commercial name)
COMPOSITION SIZE (nm) PRODUCING COMPANY
PROPERTY
NPS 100
NPS 200 Silver (Ag) 5 – 50 NANOPROTECT
Antibacterial
Nano Textile Coating antimicrobial with
TiO2cxviii
Titanium dioxide (TiO2)
Nano size NANONEXT
Polyprotec 8741 Silver (Ag)
TiO2 Nano size POLYSISTEC
Silpure Silver (Ag) 180 ULTRA FRESH
SilverSol™ Silver (Ag) 3 – 5 NANO SILVER
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Centerbac SLN Silver (Ag)
TiO2 Nano size COLOR CENTER
Nanocoatings for textile
cxix
Silicon dioxide (SiO2)
Nano size NANOCARE Self cleaning or dirt repellent
Textile & leather MAX
Textile & leather
Multi-split cleaner
Not specified Nano size NANOPROTECT
Dirt repellent
Nano Textile Coating antimicrobial with TiO2
TiO2 Nano size NANONEXT
Nano Textile Coating XPZ Professional
Not specified Nano size NANONEXT
Nano Care Textile Not specified Nano size NOVATIO
NanoSphere® Not specified Nano size SCHOELLER
TECHNOLOGIES
Nuva® N1811 (Nuva ® N4547)
C6-based range of fluorochemicals
Nano size ARCHROMA
P&T 230 P&T 230Ag
P&T Nanovis
SC Glass - self cleaning window
Titanium dioxide (TiO2)
Nano size NANOPROTECT
Self cleaning
Cristal Activ TMcxx
Titanium dioxide
(TiO2) Nano size CRISTAL
Nano TiO2 dispersion (in study)
Titanium dioxide (TiO2)
Nano size COLOR CENTER
Nyacol colloidal zinc oxide
cxxi
Zinc oxide (ZnO) 50 – 90 NYACOL
Ultraviolet protection SiO2 7015WJ
25wt% Silicon Oxide in Water
30 NANOAMOR
Nano TiO2 dispersion Titanium dioxide
(TiO2) Nano size COLOR CENTER
Nanomer ® (for plastic materials)
cxxii
Montmorillonite nanoclay
200-300 length
1 (height) NANOCOR
Flame retardant Nyacol ® A1530
Nyacol ® A1540N
Nyacol ® A1550
Antimony pentoxide (Sb2O5)
35 NYACOL
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According the methodology described in chapter 4, the four nanomaterials which have obtained a
better score, and hence have been selected for their application in pilot scale trials are the following:
Nanomaterial
C6 based fluorochemical
Soil-release
Silver Nano-dispersion (Ag)
Antibacterial
Antimony pentoxide
(Sb2O5)
Flame retardant
TiO2 Nano-dispersion
UV protection
Human health and
environmental risks Medium Medium Unknown Medium
Environmental impacts Unknown Unknown Unknown Unknown
Commercial availability Yes Yes Yes Yes
Price of formulated
nanofinishing product 9-11€/Kg 120€/Kg 22€/Kg 9,85€/Kg
Feasibility to apply in
pilot scale trials High High High High
Level of transferability Medium-high Medium-high Medium-high Medium-high
Availability of data (environmental and
safety) MSDS MSDS - MSDS
Proximity to the
industry Spain, Italy
Spain (delivery 2 months)
USA
(European distributor)
Spain
Conventional finishing
to compare with Conventional FC Conventional
Conventional halogenated
flame retardant Conventional
C6 based Fluorocarbon:
This material is based on C6 fluorocarbon (exempt of PFOA, PFO’s) and is commercially available in
Europe. The price of the material is between 9 and 11 €/kg depending of quantity requested. Due to
the chemical composition of fabrics that Vincolor wants to use, some problems could appear during
application process. Even so, it has been selected because was the only product that could have
good adhesion because is formulated to work with blends with cotton fibres and synthetic. The level
of transferability to another textile sector does not depend on the nanomaterial used. The
transferability depends on the industry needs to provide this functionality, the capabilities of the
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company to use the proper method of application, the chemical composition of selected fabrics, and
internal regulations of the sector (prohibition of chemicals).
Private enterprises, such as DuPont, have developed repellent and surfactant products based on
sustainable short-chain technology (six or less fluorinated carbons) that deliver superior performance,
supported by extensive environmental, health and safety testing. Extensive studies show that those
products and potential degradation products including perfluorhexanoic acid (PFHxA) have a
favourable environmental, health and safety profile, rapid bioelimination, and are not
bioaccumulative.cxxiii Further studies on toxicology, proved that these products have low acute oral
and dermal toxicity, low acute aquatic toxicity, low repeated-dose toxicity and not expect to be
harmful to human health or the environment at environmentally relevant concentrations. Although
short-chain fluorinated DWR (Durable Water Repellent) chemistries cannot break down in the
environment into perfluorooctanoid acid (PFOA) and perfluorooctane sulfonate (PFOS), degradation
by-products of short-chain fluorinated chemistries may also be substances of concerncxxiv. Potential
by-products of the short short-chain fluorinated chemistries include perfluorohexanoic acid (PFHxA)
and perfluorobutane sulfonic acid (PFBS) as stated above. Both of these substances are persistent in
the environment. They are, nonetheless, recognized to be less toxic and bioaccumulative according
to available studies. Given that substances associated with short-chain fluorinated chemistries are
persistent in the environment, uses which may cause widespread dispersion run the risk of not being
approved for use in certain countries. For example, the Australian government has taken measures to
restrict any use of PFBS-based substances that would result in widespread dispersion in aquatic
environments.
Silver Nano-dispersion (Ag):
This material is based on a nano-dispersion of metallic silver is commercially available in Europe. The
price of the material is about 120€/kg depending of quantity requested because it is a product
manufactured on Demand Book. Taking into account the chemical fabric composition and finishing
infrastructure that Piacenza has, no problems are expected during application process. The level of
transferability to another textile sector does not depend on nanomaterial used, so a high level it is
expected. The transferability depend on the industry needs to provide this functionality, the
capabilities of the company to use the proper method of application, the chemical composition of
selected fabrics, and internal regulations of the sector (prohibition of chemicals).
Regarding human health risks, in vitro, Ag-nanoparticles are toxic to cells derived from skin, liver,
lung, brain, vascular system and reproductive organs (somewhat in contrast to the relative low
toxicity in vivo). Some studies have shown that Ag-nanoparticles have the potential to affect genes
associated with cell cycle progression, DNA damage and apoptosis in human cells at non-cytotoxic
doses (Ahamed et al. 2010).
When assessing the (consumer) exposure to nanomaterials the characteristic of main importance is
the way the nanomaterials are incorporated into the product (e.g. free nanoparticles or
nanomaterials integrated into larger scale structures or fixed in a matrix) in combination with the
application of the product (with either direct or indirect human exposure, via release of particles out
of the product). In textiles, the most important exposure route is dermal and oral (toys) and the
potential exposure is unknown as there is no sufficient information available.
The Danish Environmental Protection Agency (EPA) analysed various textiles products containing
(nano) silver available on the Danish market. In total 16 products were analysed with different
analytical techniques. Twelve products containing silver were analysed further for the presence of
nanoparticles using scanning electron microscopy (SEM) and energy dispersive X-ray (EDX)
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spectroscopy. In 4 out of 12 products, silver particles (>200nm, 2 products) or threads (structure like
particles, 2 products) were detected. It should, therefore not be considered as nanomaterials in terms
of EU definition. Migration of silver from products to artificial saliva, sweat or waste water after
washing varied between various fabrics. They concluded that despite the potential for migration or
leaching of silver out of the products, there is little risk of biological effects in the environment
resulting from the use of nanosilver in textiles (Tonning et al. 2012).
Lorenz et al. (2012) investigated eight different commercially available silver-textiles during a washing
and rising cycle. Only half of the textiles leached detectable amounts of silver, of which 34-80% was
in the form of particles larger than 450 nm.
In addition, the Dutch Institute for Food Safety (RIKILT, Wageningen, Netherlands) published a report
on washing out of Ag from textiles. The silver is present in agglomerates of primary nanoparticles of
50-300 nm. The amount of released silver varies between products, depending of the amount of
silver present in the product and the level of silver bound to the textiles fibres. Three products
underwent 10 washings and released 11, 44 and 100% of the silver respectively from the fabrics.
(Peters et al. 2011)
Recently, Von Götz et al published a study (2013), in which dermal exposure to (nano) Ag has been
modelled based on migration data of Ag nanoparticles from textiles into artificial sweat. The
exposure assessment was based on data from a T-shirt and trousers, because no migration from
dissolved and particulate silver (<450nm) has been found from the socks investigated in this study.
The conclusion of this study is that in contrast to total silver, dermal exposure to nanosilver particles,
agglomerates and aggregates from functionalized textiles remains noteworthy potential pathway
when compared to other exposure routes.
Different occupational exposure limits and guidelines exist for silver, but values depend on the form
of silver as well as the individual agency making the recommendations. The American Conference of
Governmental Industrial Hygienists (ACGIH) has established separate threshold limit values for
metallic silver (0.1 mg/m3) and soluble compounds of silver (0.01 mg/m3). The Occupational Safety
and Health Administration (OSHA), the Mine Safety and Health Administration (MSHA) and the
National Institute for Occupational Safety and Health (NIOSH) recommend permissible exposure
limits on 0.01 mg/m3 for all forms of silver. Occupational exposure can occur during production,
packaging, mixing and loading of the material during manufacture of treated articles as well as their
handling and packaging. Secondary tasks including cleaning etc. provides another source of
exposure as does manipulation and handling of treated materials, e.g. cutting and sewing nanosilver
textiles. Consequently, dermal and inhalative exposures are expected for workers by a variety of
pathways.
Concerning environmental risks, nanosilver is released from a variety of sources in a variety of
different formscxxv. Silver released from applications in contact with water (textiles, pipes, personal
care products, etc.) reaches the sewer system. Lorenz et al. (2012) identified different forms of silver
for releases from textiles. For example, includes Ti/Si-AgCl nanocomposites, AgCl nanoparticles, large
AgCl particles, nanosilver sulphide and metallic nano-Ag with AgCl being the most frequently
observed chemical form. If the sewer system is connected to a wastewater treatment plant (WWTP),
approximately 95% of the silver entering the WWTP sorbs to sewage sludge and may then be
transferred to fields with the sludge. The fraction passing the WWTP enters the surface water.
Accordingly, silver levels need to be predicted for soil treated with sewage sludge and for freshwater
receiving WWTP effluents. These levels need to be compared to threshold concentrations for adverse
effects are determined for all environmentally relevant forms of silver, not only for ionic silver and
metallic silver nanoparticles.
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Some studies have measured silver concentration in water bodies and sediments in several parts of
the world, mainly in Europe and North America. Typical levels in freshwater moderately affected by
human activity are around 1-10 ng/L (Wen et al. 1997; 2002; Tappin et al. 2010; Lanceleur et al. 2011).
Waters affected by untreated wastewaters, photographical industry or mining show higher
concentrations that are in the range of 100 ng/L to 1 mg/L (Wen et al. 2002; Lanceleur et al. 2011).
Silver concentrations in river sediments are on the order of 1 mg/Kg for industrialized regions (Gobeil
1999; Lanceleur et al. 2011) and may reach up to 10 or 100 mg/Kg at highly contaminated sites
(Dissanyake et al. 1983; Lanceleur et al. 2011). The geogenic background level is around 0.07 mg/kg
(Pais and Benton Jones 1997).
Aquatic silver toxicity has been found to depend on the free Ag+ ion concentration as well as other
dissolved chemical species of silver. Solubility and composition of the water are of outmost
importance for silver salts as well as for metallic silver (Ag0) for determining the detrimental effects of
silver (Ratte 199). Since different species of silver speciation is of outmost importance for the
assessment of toxicity.
Antimony pentoxide (Sb2O5)
This material is based on a nano-dispersion of antimony pentoxide and is commercially available in
USA and Europe through distributors. The price of the material is about 22,60€/kg depending of
quantity requested. Taking into account the chemical fabric composition and finishing infrastructure
that Vincolor has, no problems are expected during application process. It should be noted that it is
a nanodispersion that works as an additive on conventional halogenated flame retardants enhancing
their performance due de synergies produced. The level of transferability to another textile sector
does not depend on the nanomaterial used, so a high level is expected. The transferability depends
on the industry needs to provide this functionality, the capabilities of the company to use the proper
method of application, the chemical composition of selected fabrics, and internal regulations of the
sector (prohibition of chemicals).
TiO2 Nano-dispersion:
This material is based on a nano-dispersion of titanium dioxide and is commercially available in
Europe. The price of the material is about 9,85€/kg depending of quantity requested. Taking into
account the chemical fabric composition and finishing infrastructure that Piacenza has, no problems
are expected during application process. The level of transferability to another textile sector does not
depend on nanomaterial used, so a high level it is expected. The transferability depend on the
industry needs to provide this functionality, the capabilities of the company to use the proper
method of application, the chemical composition of selected fabrics, and internal regulations of the
sector (prohibition of chemicals).
The health and environmental hazards were demonstrated for a variety of manufactured
nanomaterials. It should be noted that not all nanomaterials induce toxic effects. Arguably, some
manufactured nanomaterials have been in use for a long time, such as TiO2 and carbon black, and
show low toxicity.cxxvi
Chronic effects have been observed from TiO2 nanoparticles production industry in six European
countries were more likely to develop lung cancer compared to the general populationcxxvii,cxxviii
. There
was enough concern for the National Institute for Occupational Health and Safety (NIOSH) to
propose a draft permissible exposure level (PEL) of 1.5 mg/m3 and a recommended exposure level
(REL) of 0.1 mg/m3. The PEL for nanoparticles is 15 times lower than the PEL for TiO2
microparticlescxxix
.
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Warheit et al. (2007) reported on a base set of toxicity tests for detection of the acute toxicity of
ultrafine TiO2 particles using assays as described in various OECD guidelines. The results of most of
the studies demonstrated low hazard potential in mammals or aquatic species following acute
exposures to the ultrafine TiO2 particle-types testedcxxx
. In the studies, particle sizes were
approximately 140 nm in diameter when TiO2 was dispersed in water, but increased up to
approximately 2000 nm when present in phosphate buffered saline (PBS), thus indicating the
importance of nanoparticles characterisation as they are used in various test conditions.
Some studies determined the content of TiO2 1, 14 and 28 days after intravenously administration of
TiO2 nanoparticles in rats with a dose of 5 mg/kg body weight and a size range 20-30 nm. There
were no detectable levels of TiO2 in blood cells, plasma, brain or lymph nodes. The TiO2 levels (µg/g
organ) were highest in the liver, followed in decreasing order by the levels in the spleen, lung and
very low in the kidney, and highest on day 1 in all organs. TiO2 levels were retained in the liver for 28
days; there was a slight decrease in TiO2 levels from day 1 to days 14 and 28 in the spleen, and a
return to control levels by day 14 in the lung and kidney. A limitation of this study is that most of the
particles administered were in the fine fraction up to 1 μm, whereas only 10% by weight was in the
nanosize range (<100nm).
Several studies using different types of test (Comet, micronucleus and gene mutation assay) have
indicated that some nanoparticles may be genotoxic. For the most used test, Comet assay
demonstrate a positive outcome on genotoxicity including TiO2. In the micronucleus assay positive
results were obtained for nanoformulations of TiO2. For the gene mutation assays some studies
showed a positive result for several nanomaterials including TiO2. It was reported that the smaller
particles (~20nm) induced DNA damage while larger particles (~200nm) did not (Gurr et al. 2005,
Mroz et al. 2008, Rahman et al. 2002).
A variety of genotoxicity (Ames test, clastogenicity in mammalian cells) and photogenotoxicity
(Photo-Ames test, photo-clastogenicity in mammalian cells) tests have been performed under GLP
conditions on 14 different sunscreen-grade TiO2 (anatase and rutile; coated and uncoated; particle
size range 11-60nm + one pigment grade – 200 000 nm). All results were negative. They were
provided as an unpublished industry safety dossier but reviewed, summarised and published in the
Opinion of the Scientific Committee on Cosmetic Products and Non-Food Products Intended for
Consumers Concerning Titanium Dioxide (SCCNFP, 2000). Negative photo-clastogenic results were
also found in chromosome aberration tests on Chinese hamster ovary cells with a variety of TiO2
particles (anatase, rutile; particles size: 14-60 nm) (Theogaraj et al. 2007).
However, others (Rahman et al. 2002, Wang et al. 2007) documented that ultrafine TiO2 particles
increased the number of micronuclei in Syrian hamster embryo cells and a human B-cell
lymphoblastoma (WIL2-NS) cells. In the latter model mutation frequency was increased in the HPRT
test and DNA damage was indicated by the Comet assay.
Positive results in micronucleus test and oxidative DNA damage were found recently in fish cell lines
derived from rainbow trout and goldfish skin (Reeves et al 2008, Vevers and Jha 2008). It was
suggested that several types of TiO2 (anatase; particle size of 255– 420 nm) were not genotoxic but
photo-genotoxic in mouse lymphoma and Chinese hamster lung cells (Nakagawa et al. 1997). This
was further supported by the study of Dunford et al. (1997) which showed DNA oxidative damage in
human fibroblasts (MRC-5) using the Comet assay. Similar to silica (SiO2) positive results were
observed for TiO2 in all three types of genotoxicity assays (Landsiedel et al. 2008).
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It has been shown that waste water treatment plants (WWTPs) are capable of removing the majority
of TiO2 nanomaterials from influent sewagecxxxi
. However, TiO2 particles measuring between 4 and 30
nm were still found in the treated effluent. These nanomaterials are then released to the surface
waters where they can interact with living organisms. TiO2 nanomaterials that are absorbed in the
treatment plants may still end up in the environment if the biomass is land applied and it later
leaches out of the soil. Though the release of TiO2 nanomaterials to the environment has been
shown, it is difficult to quantify how much is released. Once in the environment, even less is known
about how organisms are affected by nano-TiO2. Phytotoxicity studies have shown that nano- TiO2
particles inhibited growth of some plants by reducing the hydraulic conductivity while others have
shown that the particles may improve growth by enhancing photosynthesis in leaves and nitrogen
fixing in rootscxxxii
. It has been shown that fish absorb TiO2 nanoparticles through their grills. Once
into the bloodstream, particles can translocate to various organs in the body. Concentrations as low
as 16mg/L of nanosized TiO2 have been shown to inhibit the growth of algae in natural waters. TiO2
has been shown to bioaccumulate, with higher concentrations in Daphnia magna at 21 days than at 3
dayscxxxiii
.
6. Conclusions
Nanofinishing can replace traditional finishing agents applied to textile products, providing products
of higher quality and lower production costs. As a consequence, it is expected that in the next few
years nanotechnology will penetrate deeply in the finishing textile sector, and an increasing number
of textile companies will invest in the development of processes involving nanotechnology. However,
there are still concerns to be taken in consideration before the commercialisation of nanoproducts,
such as costs and impacts of uncontrolled release of nanomaterials. Therefore, there is a general
need to conduct further investigations to reduce the knowledge gaps in nanomaterials, especially in
terms of human health and environmental risks. This will help to understand both the hazards of
nanomaterials and potential exposures.
In the state of the art have been identified a wide list of nanomaterials that can provide properties to
textiles (e.g. fire resistance, self-cleaning, antibacterial, UV resistance, water repellent, mechanical
resistance, etc). However, to date there are few commercially available nanomaterials with a proven
experience to be applied directly to textiles. Many of the nanomaterials sold for the textile sector
need to be formulated for an effective performance. One of the major challenges when working with
nanoparticles in coating and finishing applications is to obtain a good pre-dispersion of the
nanoparticles. These nanoparticles dispersions are often not commercially available or not tailored to
textile products. On the other hand, there are nanaomaterials that are sold just for research purposes,
and not for textile industries. One of the aims of this report is to select four commercially available
nanomaterials that provide different properties to textiles in order to apply in the two pilot scale
trials and demonstrate their effectiveness. Different criteria have been considered for the selection
procedure, such as human health & environmental risks, environmental impacts, performance of
nanomaterials, commercial availability, price of nanomaterial, feasibility to be applied in pilot scale
trials, level of transferability and availability of data. According these criteria, the four nanomaterials
selected have been:
1. Silver to provide antibacterial properties
2. C6 based fluorochemical to provide soil release properties
3. Antimony pentoxide as a flame retardant
4. Titanium dioxide to provide UV properties
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