starting a business meat processing - invest in the...

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I. INVESTMENT REQUIREMENTS* A. Cost of Utensils Utensils Cost Measuring cup/spoon for solid & liquid (plastic or stainless steel) Php 152.50 Spatula 62.50 Kitchen knife 67.00 Knife sharpener 61.25 Kitchen spoon 76.25 Ladle 52.00 Tong 91.25 Stainless bowl 32” 305.00 Rectangular tray (plastic or aluminum) 305.00 Subtotal Php 1,172.75 B. Equipment & Sources Equipment Cost Weighing scale for spices (0-5 kgs.) Php 335.75 Weighing scale for meat (1-10 kgs.) 685.50 11 cu ft refrigerator (can cure 40 kgs. meat) 35,065.75 Polysealer (for sealing plastic bags) 1,753.25 Styrofoam cooler (for transport of meat products) 305.00 Subtotal Php 38,145.25 C. Raw Material/Ingredients/Packaging Material Item Unit Cost Raw Material Pork (lomo, pigue or kasim) 1kg. Php 165.17 Ingredients Salt 2 tbsps. 0.77 Curing salt ½ tsp. 0.15 Sugar 12 tbsps. 6.86 Phosphate (dissolved in ¼ cup water) 1 tsp. 0.54 Anisado wine 2 tbsps. 2.58 Pineapple Juice 2 tbsps. 0.77 Crushed garlic (garlic powder) 2 tbsps. 3.81 Vitamin C powder ¼ tsp. 0.54 Food color, red (optional) Vetsin (optional) ½ tsp. 0 Subtotal Php 181.17 Packaging Material Polethylene Plastic Bag (6” x 12”) for ½ kg. meat product Php 1.50 *Based on current market prices II. PROCEDURES Starting a Business The curing method is applied in tocino making. This involves the application of salt, sugar, nitrate, and other chemical preservatives that kill micro-organisms or delay microbial action. 1. Select good quality meat. Trim and weigh. 2. Slice meat ¼ in thickness. 3. Weigh meat slices and prepare the curing ingredients per kilo of meat. 4. Mix meat with salt, curing salt, phosphate, and Vitamin C (dissolved in ¼ cup water). 5. Add the extenders and mix well until they dry. 6. Add the rest of the ingredients and mix again. 7. Cure at room temperature for 8 to 10 hours or at refrigerator for 8 to 12 hours. 8. Pack tocino in polyethylene plastic bag in ¼ or ½ kg. package. Remove the trapped air inside the bag and seal immediately. 9. Store in freezer. 10. For 2 kilos of tocino, double all ingredients. III. COSTING AND PRICING A. Product Costing Direct Cost Particulars Cost Raw Material (1 kg. pork meat) Php 165.17 Ingredients used for 1 kg. 16.00 Packaging Material 1.50 Total Direct Cost Php 182.67 Indirect Cost Particulars Cost Labor Cost (P350/day min. wage / 70 kgs. Produced x 2 workers) Php 10.00 Transportation cost (150/ 70kgs) 2.14 Water & Electricity (P220 consumption/70 kgs.) 3.14 Contingency cost (10% of direct cost) 18.27 Total Indirect Cost Php 33.55 * Based on 70kgs. average daily produce Production Cost After adding all ingredients to the 1 kg. meat, the yield of the finished product should weigh to 1.5 kgs. MEAT PROCESSING Particulars Cost Total Direct Cost Php 182.67 Add: Total Indirect Cost 33.55 Total over the 1.5 kgs. Yield 216.22 / 1.5kg Production cost per kg. Php 144.15 B. Product Pricing Production Cost per kg. Php 144.15 Add: 15%-20% markup of the Production Cost 28.83 Selling Price per kilogram Php 172.98 Market Price per kilogram Php 180.00 The higher the volume of production per day (i.e., more than 70 kgs.), the lower the production cost, thus increasing the markup to more than 50%. ** If price per kg. is lower compared with the existing market price, increase markup to 50% or more. IV. REGISTRATION REQUIREMENTS 1. Business Name Registration Visit Department of Trade & Industry (DTI) Provincial Office where the business is located or log on to www.bnrs.dti.gov.ph 2. Mayor’s Permit/ Residence Certificate & Sanitary Permit From the local municipality where the business is located 3. Tax Identification Number (TIN) Bureau of Internal Revenue National Office, Agham Road, Diliman, Quezon City Trunkline: (632) 981.7000 / 981.8888 Email: [email protected] Website: www.bir.gov.ph 4. BFAD Certificate From the Bureau of Food and Drugs (BFAD) Civic Drive, Filinvest Corporate City Alabang, Muntinlupa City Tel. No.: (632) 807.0721 / 842.5606 Email: [email protected] Website: www.bfad.gov.ph

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Page 1: Starting a Business MEAT PROCESSING - INVEST IN THE ...invest.cfo.gov.ph/pdf/part3/BSMMED/SAB-meatprocessing3.pdfPack tocino in polyethylene plastic bag in ¼ or ½ kg. ... MEAT PROCESSING

I. INVESTMENT REQUIREMENTS*

A. Cost of Utensils Utensils Cost

Measuring cup/spoon for solid & liquid (plastic or stainless steel) Php 152.50 Spatula 62.50 Kitchen knife 67.00 Knife sharpener 61.25 Kitchen spoon 76.25 Ladle 52.00 Tong 91.25 Stainless bowl 32” 305.00 Rectangular tray (plastic or aluminum) 305.00 Subtotal Php 1,172.75

B. Equipment & Sources

Equipment Cost Weighing scale for spices (0-5 kgs.) Php 335.75 Weighing scale for meat (1-10 kgs.) 685.50 11 cu ft refrigerator (can cure 40 kgs. meat) 35,065.75 Polysealer (for sealing plastic bags) 1,753.25 Styrofoam cooler (for transport of meat products) 305.00 Subtotal Php 38,145.25

C. Raw Material/Ingredients/Packaging Material

Item Unit Cost Raw Material Pork (lomo, pigue or kasim)

1kg. Php 165.17

Ingredients Salt 2 tbsps. 0.77 Curing salt ½ tsp. 0.15 Sugar 12 tbsps. 6.86 Phosphate (dissolved in ¼ cup water)

1 tsp. 0.54

Anisado wine 2 tbsps. 2.58 Pineapple Juice 2 tbsps. 0.77 Crushed garlic (garlic powder)

2 tbsps. 3.81

Vitamin C powder ¼ tsp. 0.54 Food color, red (optional) Vetsin (optional) ½ tsp. 0 Subtotal Php 181.17 Packaging Material Polethylene Plastic Bag (6” x 12”) for ½ kg. meat product

Php 1.50

*Based on current market prices

II. PROCEDURES

Starting a Business

The curing method is applied in tocino making. This involves the application of salt, sugar, nitrate, and other chemical preservatives that kill micro-organisms or delay microbial action.

1. Select good quality meat. Trim and weigh. 2. Slice meat ¼ in thickness. 3. Weigh meat slices and prepare the curing ingredients

per kilo of meat. 4. Mix meat with salt, curing salt, phosphate, and Vitamin

C (dissolved in ¼ cup water). 5. Add the extenders and mix well until they dry. 6. Add the rest of the ingredients and mix again. 7. Cure at room temperature for 8 to 10 hours or at

refrigerator for 8 to 12 hours. 8. Pack tocino in polyethylene plastic bag in ¼ or ½ kg.

package. Remove the trapped air inside the bag and seal immediately.

9. Store in freezer. 10. For 2 kilos of tocino, double all ingredients.

III. COSTING AND PRICING

A. Product Costing Direct Cost

Particulars Cost Raw Material (1 kg. pork meat) Php 165.17 Ingredients used for 1 kg. 16.00 Packaging Material 1.50 Total Direct Cost Php 182.67

Indirect Cost

Particulars Cost Labor Cost (P350/day min. wage / 70 kgs. Produced x 2 workers)

Php 10.00

Transportation cost (150/ 70kgs)

2.14

Water & Electricity (P220 consumption/70 kgs.)

3.14

Contingency cost (10% of direct cost) 18.27 Total Indirect Cost Php 33.55

* Based on 70kgs. average daily produce

Production Cost After adding all ingredients to the 1 kg. meat, the yield of the finished product should weigh to 1.5 kgs.

MEAT PROCESSING

Particulars Cost Total Direct Cost Php 182.67 Add: Total Indirect Cost 33.55 Total over the 1.5 kgs. Yield 216.22 / 1.5kg Production cost per kg. Php 144.15

B. Product Pricing

Production Cost per kg. Php 144.15 Add: 15%-20% markup of the Production Cost

28.83

Selling Price per kilogram

Php 172.98

Market Price per kilogram Php 180.00

The higher the volume of production per day (i.e., more than 70 kgs.), the lower the production cost, thus increasing the markup to more than 50%.

** If price per kg. is lower compared with the existing market price, increase markup to 50% or more.

IV. REGISTRATION REQUIREMENTS

1. Business Name Registration Visit Department of Trade & Industry (DTI) Provincial Office where the business is located or log on to www.bnrs.dti.gov.ph

2. Mayor’s Permit/ Residence Certificate & Sanitary Permit From the local municipality where the business is located

3. Tax Identification Number (TIN)

Bureau of Internal Revenue National Office, Agham Road, Diliman, Quezon City Trunkline: (632) 981.7000 / 981.8888 Email: [email protected] Website: www.bir.gov.ph

4. BFAD Certificate From the Bureau of Food and Drugs (BFAD) Civic Drive, Filinvest Corporate City Alabang, Muntinlupa City Tel. No.: (632) 807.0721 / 842.5606 Email: [email protected] Website: www.bfad.gov.ph

Page 2: Starting a Business MEAT PROCESSING - INVEST IN THE ...invest.cfo.gov.ph/pdf/part3/BSMMED/SAB-meatprocessing3.pdfPack tocino in polyethylene plastic bag in ¼ or ½ kg. ... MEAT PROCESSING

• Technical Education and Skills

Development Authority for Women Center 37 East Service Rd. South Superhighway, Taguig City Telefax. No.: (632) 818.8062 Trunkline: (632) 814.4076 loc. 278 Email: [email protected] Website: http://twc.tesda.gov.ph

Prin

ted

July

200

7 BUREAU OF SMALL AND MEDIUM ENTERPRISE DEVELOPMENT (BSMED) 3rd Floor, OPPEN Building 349 Sen. Gil Puyat Ave., Makati City Tel. Nos.: (632) 890.4968 / 897.7596 / 897.1693 Fax No.: (632) 896.7916 Email: [email protected] Website: www.dti.gov.ph

• Department of Science and Technology – Science and Technology Information Institute (DOST-STII) Gen. Santos Ave. Upper Bicutan, Taguig, Metro Manila Tel. Nos.: (632)837.2191 to 95 / Telefax:

(632)837.7520 Email: [email protected] Website: http://www.stii.dost.gov.ph

• SSS Special Financing Program Social Security System (SSS) Loans and Investment Office SSS Building, East Avenue, Diliman, Quezon City Tel. Nos.: (632)920.6401 / 920.6446 Email: [email protected] Website: www.sss.gov.ph

• Small & Medium Enterprise Credit Phil. Business for Social Progress 18th Flr., Phil. Social Dev’t. Center, Magallanes cor. Real St. Intramuros, Manila Tel. Nos. (632)527.7741 to 51 or 527.3751 Fax No. (632)527.3743 Email: [email protected] or [email protected] Website: www.pbsp.org.ph

V. FINANCING FACILITY

• People’s Credit Finance Corporation

395 Sen. Gil Puyat Ave. Makati Tel. Nos. (632) 897.8549 / 897.5822 Fax No. (632) 897.8523 / 897.8528 Email: [email protected] Website: www.pcfc.gov.ph

• Animal Product Development Center Bureau of Animal Industry (BAI) Fernando St., Marulas, Valenzuela City Tel. Nos.: (632)291-6834 / 293.5489 Email: [email protected]

• Technology Resource Center (TRC) TLRC Building, 103 J. Abad Santos cor. Lopez Jaena Sts., Little Baguio, San Juan, Metro Manila Tel. Nos.: (632) 727.6205 Website: www.tlrc.gov.ph

VI. TRAINING INSTITUTIONS