starch & derivatives - sme.in · pdf fileit is largely manufactured by enzyme-enzyme...

8
SSP PVT LIMITED ISO 9001:2008 CERTIFIED & ASME ‘U’ STAMP HOLDER www.sspindia.com THE PROJECT PEOPLE THE PROJECT PEOPLE Starch, Glucose, Maltose, Malto Dextrine, Dextrose & Sorbitol Starch & Derivatives

Upload: votuong

Post on 09-Mar-2018

216 views

Category:

Documents


3 download

TRANSCRIPT

Page 1: Starch & Derivatives - sme.in · PDF fileIt is largely manufactured by Enzyme-Enzyme hydrolysis of starch; usually corn starch. Dextrose is available in the Monohydrate and Anhydrous

THE PROJECT PEOPLE

13 Mile Stone, Mathura Road, Faridabad-121 003 Haryana (INDIA); Phone: +91 (0) 129-4183700; Fax: +91 (0) 129-4183777E-mail: [email protected]; [email protected], Website: www.sspindia.com

SSP PVT LIMITEDISO 9001:2008 CERTIFIED & ASME ‘U’ STAMP HOLDER

SSP PVT LIMITEDISO 9001:2008 CERTIFIED & ASME ‘U’ STAMP HOLDER

www.sspindia.com

THE PROJECT PEOPLE

THE PROJECT PEOPLE

Starch, Glucose, Maltose, Malto Dextrine, Dextrose & Sorbitol

CORN WET MILLING PLANT

Starch & Derivatives

Ste

ep

ing

va

ts

SOW

ate

r Tank

2

Ge

rm D

rye

r

Fibre

Wa

shin

g

Statio

n

Pro

ce

ss W

ate

r Tan

k

Glu

ten

Dry

er

Glu

ten

Th

ick

en

er

Starc

h D

rye

r

Prim

ary

Se

pa

rato

r

Enric

he

d Fib

re D

rye

r

De

-Ge

rmin

ato

r

Grin

de

rs

CSL Ev

ap

ora

tor

LCSL Ta

nk

Glu

ten

Filter P

ress

Hyd

roc

yc

lon

e

Un

it

SCTG:MKD:CTG:15:REV0:/01/12

Page 2: Starch & Derivatives - sme.in · PDF fileIt is largely manufactured by Enzyme-Enzyme hydrolysis of starch; usually corn starch. Dextrose is available in the Monohydrate and Anhydrous

Starch Drying

Spin flash dryers are used for starch drying. The wet product

is introduced in the feed hopper in the form of wet cake from

peeler centrifuge. The incoming feed is partially grated,

homogenized and forced down into the screw feeder. The

powder loaded air is taken out at the chamber top, led to the

cyclone separator and separated through the rotary valve.

The exhaust air is then pass through wet scrubber which will

arrest fine particles from exhaust air. Fine particles get

dissolved into water and recycled to milling section.

Starch & DerivativesStarch, Glucose, Maltose, Malto Dextrine, Dextrose & Sorbitol

Malto-dextrine Section

Dextrose Monohydrate Section

Liquid Glucose Section

Maltodextrins are starch hydrolysis products of less than 25 D.E, produced by hydrolysis of Corn starch by enzyme

technique. A typical total enzyme process uses Bacterial-Alpha-Amylase hydrolysis followed by additional conversion to get

the desired D.E. They are then refined using clarification, carbon treatment and ion exchange. The final product is spray dried

to a moisture level of 3% to 5%.

Dextrose is the trivial name given to crystalline D-Glucose. It is a Monosaccharide sugar and is widely distributed in the plant

Kingdom. It is largely manufactured by Enzyme-Enzyme hydrolysis of starch; usually corn starch. Dextrose is available in the

Monohydrate and Anhydrous form.

Commonly known as Glucose or Corn Syrup, this is perhaps the most visible substitute of cane sugar. Liquid Glucose is an

aqueous solution of several compounds. These are principally Dextrose, Dextrins and Maltose. The most common method of

manufacturing Liquid Glucose is by the incomplete acidic or enzymatic hydrolysis of starch followed by refining (filtration

and ion exchange) & evaporation.

Enriched Fibre Dryer

Spin flash dryers are used for drying Enriched Fibre

obtained by mixing of concentrated CSL (Corn Steeped

Liquor) with Fibre. The hot drying air from the air distributor

carries away the dried particles to the cyclonic separator.

The fresh drying air is taken in and heated in the steam

radiator or direct gas fired air heater.

The powder loaded air is taken out at the chamber top, led to

the cyclonic separator and separated through the rotary

valve. The described process is basic and there are numerous

combinations of process flows depending on the actual

requirement.

7

THE PROJECT PEOPLE

COMPRESSED AIR

EXHAUST FAN

WET SCRUBBER

CYCLONESEPARATOR

TO DE-GERMINATOR

ROTARYDISCHARGE VALVE

STARCHDRYER

DRYING CHAMBERWITH

DISINTEGRATOR

SCREW FEEDERWITH HOPPERSTEAM IN

HOT AIR INLETARRANGEMENTSTEAM

RADIATOR

COND. OUTAIR FILTER

SUPPLY AIR FANAIR IN

CSL FROM EVAPORATOR

WET FIBRE

DRYING CHAMBERWITH

DISINTEGRATOR

EXHAUST FAN

CYCLONESEPARATORFIBRE

DRYER

ROTARYDISCHARGE

VALVE

SCREW CONVEYOR

STEAM INSCREW FEEDERWITH HOPPER

HOT AIR INLETARRANGEMENTSTEAM

RADIATOR

COND. OUT

SUPPLY AIR FAN

AIR FILTER

AIR IN

Page 3: Starch & Derivatives - sme.in · PDF fileIt is largely manufactured by Enzyme-Enzyme hydrolysis of starch; usually corn starch. Dextrose is available in the Monohydrate and Anhydrous

6www.sspindia.com

Starch & Derivatives - Starch, Glucose, Maltose, Malto Dextrine, Dextrose & Sorbitol

THE PROJECT PEOPLE

Gluten Drying Spin flash dryers are used for drying gluten. The hot drying

air from the air distributor carries away the dried particles to

the cyclonic separator.

The fresh drying air is taken in and heated in the steam

radiator or direct gas fired air heater.

The powder loaded air is taken out at the chamber top, led to

the cyclonic separator and separated through the rotary

valve. The described process is basic and there are numerous

combinations of process flows depending on the actual

requirement.

Germ Drying Wet Germs will be fed into the dryer shell through a suitable

screw feeder at the desired rate. The dryer shell contains a

bundle of tube though which steam will be passed as heating

media. Adequate nos. of steam tubes are provided for steam,

which is the heating medium.

To make quality starch it is necessary to remove the soluble

and insoluble remained in the starch slurry that comes from

primary separator. Starch from the primary separator has 2-

4% protein and 12-17 grams/litre of soluble impurities,

depending on the amount of wash water used. Further

purification is achieved by multistage counter-current

washing. The commonest arrangement uses 9-15 stages of

small diameter hydrocyclones, eachstage containing many

hydrocyclones in parallel.

Hydro Cyclone

Germ Dryer

BAGGING

FEED IN

Steam in

Product out

TO DRAIN

SCREW CONVEYOR

GLUTEN FROM CENTRIFUGE WATER IN

R.C.C. TANK

COMPRESSED AIR IN

WATER IN

FILTER PRESS

BELT CONVEYOR

AIR FILTER

STEAM IN

STEAM RADIATOR

HOT AIR INLET ARRANGEMENT

COND. OUT

CYCLONESEPARATOR

ROTARY DISCHARGEVALVE

GLUTEN DRYER

EXHAUST FAN

SCREW FEEDERWITH HOPPER

AIR INSUPPLY AIR FAN

DRYING CHAMBERWITH DISINTEGRATOR

FROM FIBRE MILLING WASHINGAND DEWATERING SECTION

GLUTEN

WEAK LIQUOROUT

CENTRIFUGE

STARCH

WHEATSLURRY

STARCH SLURRYSUPPLY TANK

CLEAR WATER IN

RECIRCULATION LINE

DUPLEXSTRAINERCLEAR

WATER

STEAM IN

SHELL & TUBEEXCHANGER

COND. OUT

CENTRIFUGALPUMP

SLU

RR

Y

TAN

KC

ON

CEN

TRA

TEST

AR

CH

TO DISTILLERS

TO STARCHSPIN FLASHDRYER SECTION

FINAL WHEATSLURRY

TO LIQUODGLUCOSE SECTION

WASHWATERTANK

Page 4: Starch & Derivatives - sme.in · PDF fileIt is largely manufactured by Enzyme-Enzyme hydrolysis of starch; usually corn starch. Dextrose is available in the Monohydrate and Anhydrous

4

Starch & Derivatives - Starch, Glucose, Maltose, Malto Dextrine, Dextrose & Sorbitol

Fibre Milling Washing and Dewatering Section:

Here the specially designed self-agitating sumps and screens

are employed. The water form of slurry carries maximum

starch and gluten, and fibres are washed well without any

free starch. The slurry is forwarded to millstream tank for

preceding step of process. The washed fiber is sent to a

collecting tank.

The washed fiber is transferred to the fiber de-watering

screw press, in this water is squeezed off from the coarse

fiber (60%) and squeezed fiber is blended with concentrated

CSL obtained from CSL Evaporator, dried in a Spin Flash

Dryer and directly sold as cattle feed to the dairy farm

farmers.

Primary SeparationThe main separation of protein from starch takes place at the

Primary Separator. This a nozzle-bowl centrifuge equipped

for washing, and is operated at a high starch density through

the nozzles os that the lighter gluten is dicharged from the

overflow.

Gluten ThickenerThe Gluten from the Primary Separator is subsequently

dewatered in a gluten thickener. The concentration of gluten

from gluten thickener is of 8 to 12%.

Gluten De-watering The gluten received from gluten thickener is further de-

watered through filter press. Cake received from filter press

is having 40 to 45% concentration is dried in powder form in

a Spin Flash Dryer.

DSM WASHINGSCREEN

FINE GRINDER FEEDTANK WITH AGITATOR

FIBRE WASH TANKWITH AGITATOR

FINE GRINDER

PRIMARY DSMSCREEN

FIBREMILLINGPUMP

CENTRIFUGE

CENTRIFUGE

SECONDARY DSMSCREEN

FIBRE COLLECTING TANK

FILTRATE COLLECTINGTANK WITH AGITATOR

FILTER PRESSESFEED PUMP

TO CENTRIFUGE

FIBRE MILLING TANKWITH AGITATOR

FROM DE-GERMING ANDGERM WASHING SECTION

TO FILTER PRESS

De –Germing & Germ WashingThe object of the milling process is to provide optimum

separation of components of the maize kernel. After

steeping, the Maize is coarsely ground or pulped with water

in such a way that the grind will be split into two or three

pieces and the Germ portion is liberated with minimum

breakage. The De-germing mill will have one rotating and

one stationary tooth discs with a pyramidal knobs on the

surface. The ground (primary) slurry and pulp is dropped to

primary germ separation system. The large difference in

density between the germ and the other kernel components

results easy separation in the system and the germs are

forwarded to germ washing, moisture squeezing, drying

and packing for dispatch or for oil extraction.

SteepingPrior to the wet milling, the Maize must be softened by a

steeping process developed to produce optimum milling

and separation of Maize products. It involves maintaining

the correct balance of water flow, temperature, sulfur

dioxide concentration, and is normally steeped in between

40 to 60 hours at a temperature of 48° to 52° C. By the end of

steeping the Maize should have absorbed water to 38-42%

(wet basis), released water about 6.0% of its dry substance as

soluble in to steep water, absorbed SO and become 2

sufficiently soft to liberate the Germ easily and free from

adhering endosperm/hull. The starch will be readily freed

from fiber by fine milling and screening.

Feed is received in a level controlled balance tank and passed

through pre-heaters, calandrias and vapor separators of

various effects. The evaporation takes place under vacuum,

which is maintained mainly by vacuum system. Steam is

supplied as a heating medium to high heater and through

thermal vapor recompression (TVR) to the first effect jacket.

The concentrated product is having 50% concentration is

continuously taken out from the plant.

Corn Steeped Liquor (C.S.L.) section

BUCKETELEVATOR

CORNKERNELSIN

MAIZE HOPPER

VIBRO SCREEN

SAND COLLECTION TANK

DUST COLLECTORTANK

VIBRO SCREEN FOR SAND

So GENERATOR2

RCC TANK-1 RCC TANK-2 RCC TANK-3 RCC TANK-4 RCC TANK-5 RCC TANK-6

STEEP WATERHEATER

THERMAL VAPOUR RE-COMPRESSOR[TVR]

CA

LAN

DR

IAS -

1

VA

PO

UR

CA

LAN

DR

IAS

- 1

CA

LAN

DR

IAS -

2

CA

LAN

DR

IAS -

3

VA

PO

UR

CA

LAN

DR

IAS

- 2

VA

PO

UR

CA

LAN

DR

IAS

- 3

PR

E-H

EA

TER

-4

PR

E-H

EA

TER

-3

PR

E-H

EA

TER

-2

CO

ND

EN

SER

PR

E-H

EA

TER

-1

BALANCETANK

TRANSFERPUMP

COND.PUMP

VACUUMPUMP

FEEDPUMP

STEEPEDMAIZETANK

STEEPED MAIZEHOPPER

PRIMARYDEGERMINGMILL

PRIMARYGERM SEPARATING CYCLONE

FIRST GRIND PUMP

1ST DESLURRY SCREEN

FIRSTGRINDTANK

SECONDARY GERMSEPARATING CYCLONE

SECOND GRIND PUMP

TO GERM DRYING SECTION

2ND DESLURRY SCREEN

TO FIBRE DRYING SECTION

Maize CleaningMaize grain is received from farmers or market at the wet

milling plant in bulk. It is prepared for milling by screening

to remove all large and small pieces of cob, chaff, sand, and

other undesirable foreign material. Dust and light chaff are

removed by aspiration. Cleaning of the Maize is an

important first step in the wet milling process.

TRANSFERPUMP

TRANSFERPUMP

TRANSFERPUMP

SECONDARY DEGERMING MILL

www.sspindia.com 5

THE PROJECT PEOPLE

Page 5: Starch & Derivatives - sme.in · PDF fileIt is largely manufactured by Enzyme-Enzyme hydrolysis of starch; usually corn starch. Dextrose is available in the Monohydrate and Anhydrous

4

Starch & Derivatives - Starch, Glucose, Maltose, Malto Dextrine, Dextrose & Sorbitol

Fibre Milling Washing and Dewatering Section:

Here the specially designed self-agitating sumps and screens

are employed. The water form of slurry carries maximum

starch and gluten, and fibres are washed well without any

free starch. The slurry is forwarded to millstream tank for

preceding step of process. The washed fiber is sent to a

collecting tank.

The washed fiber is transferred to the fiber de-watering

screw press, in this water is squeezed off from the coarse

fiber (60%) and squeezed fiber is blended with concentrated

CSL obtained from CSL Evaporator, dried in a Spin Flash

Dryer and directly sold as cattle feed to the dairy farm

farmers.

Primary SeparationThe main separation of protein from starch takes place at the

Primary Separator. This a nozzle-bowl centrifuge equipped

for washing, and is operated at a high starch density through

the nozzles os that the lighter gluten is dicharged from the

overflow.

Gluten ThickenerThe Gluten from the Primary Separator is subsequently

dewatered in a gluten thickener. The concentration of gluten

from gluten thickener is of 8 to 12%.

Gluten De-watering The gluten received from gluten thickener is further de-

watered through filter press. Cake received from filter press

is having 40 to 45% concentration is dried in powder form in

a Spin Flash Dryer.

DSM WASHINGSCREEN

FINE GRINDER FEEDTANK WITH AGITATOR

FIBRE WASH TANKWITH AGITATOR

FINE GRINDER

PRIMARY DSMSCREEN

FIBREMILLINGPUMP

CENTRIFUGE

CENTRIFUGE

SECONDARY DSMSCREEN

FIBRE COLLECTING TANK

FILTRATE COLLECTINGTANK WITH AGITATOR

FILTER PRESSESFEED PUMP

TO CENTRIFUGE

FIBRE MILLING TANKWITH AGITATOR

FROM DE-GERMING ANDGERM WASHING SECTION

TO FILTER PRESS

De –Germing & Germ WashingThe object of the milling process is to provide optimum

separation of components of the maize kernel. After

steeping, the Maize is coarsely ground or pulped with water

in such a way that the grind will be split into two or three

pieces and the Germ portion is liberated with minimum

breakage. The De-germing mill will have one rotating and

one stationary tooth discs with a pyramidal knobs on the

surface. The ground (primary) slurry and pulp is dropped to

primary germ separation system. The large difference in

density between the germ and the other kernel components

results easy separation in the system and the germs are

forwarded to germ washing, moisture squeezing, drying

and packing for dispatch or for oil extraction.

SteepingPrior to the wet milling, the Maize must be softened by a

steeping process developed to produce optimum milling

and separation of Maize products. It involves maintaining

the correct balance of water flow, temperature, sulfur

dioxide concentration, and is normally steeped in between

40 to 60 hours at a temperature of 48° to 52° C. By the end of

steeping the Maize should have absorbed water to 38-42%

(wet basis), released water about 6.0% of its dry substance as

soluble in to steep water, absorbed SO and become 2

sufficiently soft to liberate the Germ easily and free from

adhering endosperm/hull. The starch will be readily freed

from fiber by fine milling and screening.

Feed is received in a level controlled balance tank and passed

through pre-heaters, calandrias and vapor separators of

various effects. The evaporation takes place under vacuum,

which is maintained mainly by vacuum system. Steam is

supplied as a heating medium to high heater and through

thermal vapor recompression (TVR) to the first effect jacket.

The concentrated product is having 50% concentration is

continuously taken out from the plant.

Corn Steeped Liquor (C.S.L.) section

BUCKETELEVATOR

CORNKERNELSIN

MAIZE HOPPER

VIBRO SCREEN

SAND COLLECTION TANK

DUST COLLECTORTANK

VIBRO SCREEN FOR SAND

So GENERATOR2

RCC TANK-1 RCC TANK-2 RCC TANK-3 RCC TANK-4 RCC TANK-5 RCC TANK-6

STEEP WATERHEATER

THERMAL VAPOUR RE-COMPRESSOR[TVR]

CA

LAN

DR

IAS -

1

VA

PO

UR

CA

LAN

DR

IAS

- 1

CA

LAN

DR

IAS -

2

CA

LAN

DR

IAS -

3

VA

PO

UR

CA

LAN

DR

IAS

- 2

VA

PO

UR

CA

LAN

DR

IAS

- 3

PR

E-H

EA

TER

-4

PR

E-H

EA

TER

-3

PR

E-H

EA

TER

-2

CO

ND

EN

SER

PR

E-H

EA

TER

-1

BALANCETANK

TRANSFERPUMP

COND.PUMP

VACUUMPUMP

FEEDPUMP

STEEPEDMAIZETANK

STEEPED MAIZEHOPPER

PRIMARYDEGERMINGMILL

PRIMARYGERM SEPARATING CYCLONE

FIRST GRIND PUMP

1ST DESLURRY SCREEN

FIRSTGRINDTANK

SECONDARY GERMSEPARATING CYCLONE

SECOND GRIND PUMP

TO GERM DRYING SECTION

2ND DESLURRY SCREEN

TO FIBRE DRYING SECTION

Maize CleaningMaize grain is received from farmers or market at the wet

milling plant in bulk. It is prepared for milling by screening

to remove all large and small pieces of cob, chaff, sand, and

other undesirable foreign material. Dust and light chaff are

removed by aspiration. Cleaning of the Maize is an

important first step in the wet milling process.

TRANSFERPUMP

TRANSFERPUMP

TRANSFERPUMP

SECONDARY DEGERMING MILL

www.sspindia.com 5

THE PROJECT PEOPLE

Page 6: Starch & Derivatives - sme.in · PDF fileIt is largely manufactured by Enzyme-Enzyme hydrolysis of starch; usually corn starch. Dextrose is available in the Monohydrate and Anhydrous

6www.sspindia.com

Starch & Derivatives - Starch, Glucose, Maltose, Malto Dextrine, Dextrose & Sorbitol

THE PROJECT PEOPLE

Gluten Drying Spin flash dryers are used for drying gluten. The hot drying

air from the air distributor carries away the dried particles to

the cyclonic separator.

The fresh drying air is taken in and heated in the steam

radiator or direct gas fired air heater.

The powder loaded air is taken out at the chamber top, led to

the cyclonic separator and separated through the rotary

valve. The described process is basic and there are numerous

combinations of process flows depending on the actual

requirement.

Germ Drying Wet Germs will be fed into the dryer shell through a suitable

screw feeder at the desired rate. The dryer shell contains a

bundle of tube though which steam will be passed as heating

media. Adequate nos. of steam tubes are provided for steam,

which is the heating medium.

To make quality starch it is necessary to remove the soluble

and insoluble remained in the starch slurry that comes from

primary separator. Starch from the primary separator has 2-

4% protein and 12-17 grams/litre of soluble impurities,

depending on the amount of wash water used. Further

purification is achieved by multistage counter-current

washing. The commonest arrangement uses 9-15 stages of

small diameter hydrocyclones, eachstage containing many

hydrocyclones in parallel.

Hydro Cyclone

Germ Dryer

BAGGING

FEED IN

Steam in

Product out

TO DRAIN

SCREW CONVEYOR

GLUTEN FROM CENTRIFUGE WATER IN

R.C.C. TANK

COMPRESSED AIR IN

WATER IN

FILTER PRESS

BELT CONVEYOR

AIR FILTER

STEAM IN

STEAM RADIATOR

HOT AIR INLET ARRANGEMENT

COND. OUT

CYCLONESEPARATOR

ROTARY DISCHARGEVALVE

GLUTEN DRYER

EXHAUST FAN

SCREW FEEDERWITH HOPPER

AIR INSUPPLY AIR FAN

DRYING CHAMBERWITH DISINTEGRATOR

FROM FIBRE MILLING WASHINGAND DEWATERING SECTION

GLUTEN

WEAK LIQUOROUT

CENTRIFUGE

STARCH

WHEATSLURRY

STARCH SLURRYSUPPLY TANK

CLEAR WATER IN

RECIRCULATION LINE

DUPLEXSTRAINERCLEAR

WATER

STEAM IN

SHELL & TUBEEXCHANGER

COND. OUT

CENTRIFUGALPUMP

SLU

RR

Y

TAN

KC

ON

CEN

TRA

TEST

AR

CH

TO DISTILLERS

TO STARCHSPIN FLASHDRYER SECTION

FINAL WHEATSLURRY

TO LIQUODGLUCOSE SECTION

WASHWATERTANK

Page 7: Starch & Derivatives - sme.in · PDF fileIt is largely manufactured by Enzyme-Enzyme hydrolysis of starch; usually corn starch. Dextrose is available in the Monohydrate and Anhydrous

Starch Drying

Spin flash dryers are used for starch drying. The wet product

is introduced in the feed hopper in the form of wet cake from

peeler centrifuge. The incoming feed is partially grated,

homogenized and forced down into the screw feeder. The

powder loaded air is taken out at the chamber top, led to the

cyclone separator and separated through the rotary valve.

The exhaust air is then pass through wet scrubber which will

arrest fine particles from exhaust air. Fine particles get

dissolved into water and recycled to milling section.

Starch & DerivativesStarch, Glucose, Maltose, Malto Dextrine, Dextrose & Sorbitol

Malto-dextrine Section

Dextrose Monohydrate Section

Liquid Glucose Section

Maltodextrins are starch hydrolysis products of less than 25 D.E, produced by hydrolysis of Corn starch by enzyme

technique. A typical total enzyme process uses Bacterial-Alpha-Amylase hydrolysis followed by additional conversion to get

the desired D.E. They are then refined using clarification, carbon treatment and ion exchange. The final product is spray dried

to a moisture level of 3% to 5%.

Dextrose is the trivial name given to crystalline D-Glucose. It is a Monosaccharide sugar and is widely distributed in the plant

Kingdom. It is largely manufactured by Enzyme-Enzyme hydrolysis of starch; usually corn starch. Dextrose is available in the

Monohydrate and Anhydrous form.

Commonly known as Glucose or Corn Syrup, this is perhaps the most visible substitute of cane sugar. Liquid Glucose is an

aqueous solution of several compounds. These are principally Dextrose, Dextrins and Maltose. The most common method of

manufacturing Liquid Glucose is by the incomplete acidic or enzymatic hydrolysis of starch followed by refining (filtration

and ion exchange) & evaporation.

Enriched Fibre Dryer

Spin flash dryers are used for drying Enriched Fibre

obtained by mixing of concentrated CSL (Corn Steeped

Liquor) with Fibre. The hot drying air from the air distributor

carries away the dried particles to the cyclonic separator.

The fresh drying air is taken in and heated in the steam

radiator or direct gas fired air heater.

The powder loaded air is taken out at the chamber top, led to

the cyclonic separator and separated through the rotary

valve. The described process is basic and there are numerous

combinations of process flows depending on the actual

requirement.

7

THE PROJECT PEOPLE

COMPRESSED AIR

EXHAUST FAN

WET SCRUBBER

CYCLONESEPARATOR

TO DE-GERMINATOR

ROTARYDISCHARGE VALVE

STARCHDRYER

DRYING CHAMBERWITH

DISINTEGRATOR

SCREW FEEDERWITH HOPPERSTEAM IN

HOT AIR INLETARRANGEMENTSTEAM

RADIATOR

COND. OUTAIR FILTER

SUPPLY AIR FANAIR IN

CSL FROM EVAPORATOR

WET FIBRE

DRYING CHAMBERWITH

DISINTEGRATOR

EXHAUST FAN

CYCLONESEPARATORFIBRE

DRYER

ROTARYDISCHARGE

VALVE

SCREW CONVEYOR

STEAM INSCREW FEEDERWITH HOPPER

HOT AIR INLETARRANGEMENTSTEAM

RADIATOR

COND. OUT

SUPPLY AIR FAN

AIR FILTER

AIR IN

Page 8: Starch & Derivatives - sme.in · PDF fileIt is largely manufactured by Enzyme-Enzyme hydrolysis of starch; usually corn starch. Dextrose is available in the Monohydrate and Anhydrous

THE PROJECT PEOPLE

13 Mile Stone, Mathura Road, Faridabad-121 003 Haryana (INDIA); Phone: +91 (0) 129-4183700; Fax: +91 (0) 129-4183777E-mail: [email protected]; [email protected], Website: www.sspindia.com

SSP PVT LIMITEDISO 9001:2008 CERTIFIED & ASME ‘U’ STAMP HOLDER

SSP PVT LIMITEDISO 9001:2008 CERTIFIED & ASME ‘U’ STAMP HOLDER

www.sspindia.com

THE PROJECT PEOPLE

THE PROJECT PEOPLE

Starch, Glucose, Maltose, Malto Dextrine, Dextrose & Sorbitol

CORN WET MILLING PLANT

Starch & Derivatives

Ste

ep

ing

va

ts

SOW

ate

r Tank

2

Ge

rm D

rye

r

Fibre

Wa

shin

g

Statio

n

Pro

ce

ss W

ate

r Tan

k

Glu

ten

Dry

er

Glu

ten

Th

ick

en

er

Starc

h D

rye

r

Prim

ary

Se

pa

rato

r

Enric

he

d Fib

re D

rye

r

De

-Ge

rmin

ato

r

Grin

de

rs

CSL Ev

ap

ora

tor

LCSL Ta

nk

Glu

ten

Filter P

ress

Hyd

roc

yc

lon

e

Un

it

SCTG:MKD:CTG:15:REV0:/01/12