stappenplan
DESCRIPTION
TRANSCRIPT
TAFELMES 6.0
http://designforeveryone.howest.be/
Olivier Denolf / Eva Bens
2u€50
http://tafelmes2011.blogspot.com/
ASSEMBLY MANUAL
http://designforeveryone.howest.be/
BILL OF MATERIAL- wood 270x60x80-metal square rod 10x10x70- metal square rod 10x10x80- metal plate 2x180x90- knife- 2 velcro straps- 2 screws M4- 2 screws- varnish- spray paint
TAFELMES 6.0
15
10
5
1DRAW a line onto the wooden block by
following the line of your arm. Starting from thisline you have to draw the profile of the woodensupport. Do this similar to the drawing of figure1. Don’t forget to draw the holes for the velcrostrip.
Figure 1
3 min
pencil
Wooden block 210x60x80
1
€7
TAFELMES 6.0
Wooden support
2Drill the holes where velcro strips need to
come. And sand them to finish
/
15 min
Drill, sandpaper
/
0
€0
TAFELMES 6.0
Wooden support
3SAW the contours drawn in step 1 and 2.
The easiest way of doing that is with a bandsaw.
/
10 min
bandsaw
/
0
€0
TAFELMES 6.0
Wooden support
4Mill a slot of 10 mm of depth in th bottom
front of the support. This slot must be 35 mmlong. For doing this you need to put the supportin a locked position.
/
15 min
Mill, something to fix the support
/
0
€0
TAFELMES 6.0
Wooden support
5finish by sanding the wooden support and
give it a few layers of varnish for an extrasmooth finish and for protecting the wood.
/
30 min
Sandpaper, brush
varnish
0
€5
TAFELMES 6.0
Wooden support
6turning of the square metal rod. Do this
by following the dimensions shown in figure 2.
Figure 2
10 min
lathe, chisel
Square metal rod
1
€2
TAFELMES 6.0
Metal knife holder
7Drill 2 4mm holes into the end of the rod
that is still square. Create a countersink.
Figure 2
5 min
Drill, countersink
/
0
€0
TAFELMES 6.0
Metal knife holder
8grind the back of the rod till it’s rounded.
Figure 2
5 min
Grinding machine
/
0
€0
TAFELMES 6.0
Metal knife holder
9draw the desired shape onto th steel plate
something like shown in figure 4. Don’t be afraidto adapt this to your own hand
and grind the plate into the right shape.
Figure 4
15 min
Grinding machine, pencil
Steel plate 2mmthick
1
€5
TAFELMES 6.0
Metal knife holder
10bend the metal plate 85 degrees with a
radius of approximately 20mm. This can easilybe done with a vise and a piece of woodrounded with a radius of 20mm.
Figure 4
5 min
Vise, hammer
/
0
€0
TAFELMES 6.0
Metal knife holder
11Drill the hole as shown on figure 4
Figure 4
10 min
drill
/
0
€0
TAFELMES 6.0
Metal knife holder
12weld the steel rod onto the bended steel
plate. Do this under the right angle adapted tothe user. Clean up with a grinding machine ifnecessary
Figure 6
15 min
Welding machine, grinding machine
/
0
€0
TAFELMES 6.0
Metal knife holder
13bend the steel rod 85 degrees with a radius
of 22mm. The easiest way of doing this is with avise and hammer. To be able to create the rightradius use a piece of would that is rounded.
Figure 3
15 min
Vise, hammer
Square metal rod 1x1x70mm
1
€2
TAFELMES 6.0
Metal knife holder
14grind to get rid of excess material and to
give it a smoother look. It should look like thedrawing in figure 3.
Figure 3
15 min
Welding machine, grinding machine
/
0
€0
TAFELMES 6.0
Metal knife holder
15Drill 2 holes with a diameter of 3,5 mm.
These holes should be at the same distance asthe holes in the lemmet of the knife. In our casethis is a distance of 20mm.
And thread these holes with a M4 tap
Figure 3
20 min
Drill, tap
/
0
€0
TAFELMES 6.0
Metal knife holder
16weld this part onto the bended steel plate
of step 13
and grind of excess material.
Figure 6
15 min
Welding machine, grinding machine
/
0
€0
TAFELMES 6.0
Metal knife holder
17grind a small sloth into the piece you just
welded. The sloth needs a thickness to fit theknife. (± 2 mm) And the depth of the slot shouldbe 10 mm.
5 min
Grinding machine
/
0
€0
TAFELMES 6.0
Metal knife holder
18Drill 2 holes with diameter 7 mm in the plate
above the holes in the square rod. These arenecessary to be able to screw the metal knifeholder onto the wooden support.
10 min
drill
/
0
€0
TAFELMES 6.0
Metal knife holder
19separate the lemmet of the knife from its
wood of the handle.
And cut off the excess parts. You
only need around 45 mmof the handle.
/
5 min
Hammer, chisel
knife
1
€15
TAFELMES 6.0
Metal knife holder
20Place the knife into the sloth
and fix it with the screws
/
15 min
screwdriver
Screws M4
2
€0,50
TAFELMES 6.0
Metal knife holder
21Paint the metal knife holder in the colour of
your choice. Make sure to use paint suitable formetal. Cover the knife with some paper tape tomake sure you don’t paint the knife itself.
/
10 min painting + time to dry
/
spraypaint
0
€9
TAFELMES 6.0
Metal knife holder
22fix the metal knife holder onto the wooden
support by screwing the two parts together
/
5min
screwdriver
screws
2
€0,50
TAFELMES 6.0
assembling
23Pull the two velcro straps through the holes
in the wooden support. Making sure they arelong enough makes it easier to close them. Don’tfix them so you can take them out again to cleanthe knife.
/
2 min
/
Velcro straps
2
€10
TAFELMES 6.0
assembling
TECHNICAL ADDENDUM
http://designforeveryone.howest.be/
Figure 1
Line drawn by following the curve of your arm
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
TEAM CONTACTS
http://designforeveryone.howest.be/
[email protected] +32 0 00 00 00
JOS. [email protected] +32 0 00 00 00
JOS.ERGO @GMAIL.COMTEL +32 0 00 00 00
JOS.CLIENT @GMAIL.COMTEL +32 0 00 00 00
http://designforeveryone.howest.be/