stapleton-spence co-pack capabilities overview

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Stapleton-Spence Packing Company 1900 Highway 99, Gridley, CA 95948 Family Owned Since 1951 1999 - Relocated San Jose Facility to Current Location 108,000 Square Feet on 27.59 Acres 3 Covered Loading Docks Tank Storage to Load/Unload Tanker Trucks 6 Production Lines 20,000 Sq. Feet Solar Water Heating System 2 Million Gallon On-Site Water Treatment Plant

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From concept to processing and distribution, Stapleton's experienced food scientists and co-packing professionals provide turnkey solutions to help get your food product to market quickly. This presentation demonstrates Stapleton's packing capabilities: RTD/Hot Fill Beverage Bottling, Bagging (Form/Fill/Seal, Preformed Pouch, Pillow Pack, Standup Pouch - dried fruit/vegetables, candies, and confectionery products), Hot Fill Canning (dried fruits and sauces), Aseptic Industrial Processing and Packaging (sauces, concentrates, purees). Convenient West Coast operations.

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Page 1: Stapleton-Spence Co-Pack Capabilities Overview

Stapleton-Spence Packing Company1900 Highway 99, Gridley, CA 95948Family Owned Since 19511999 - Relocated San Jose Facility to Current Location108,000 Square Feet on 27.59 Acres3 Covered Loading Docks Tank Storage to Load/Unload Tanker Trucks6 Production Lines20,000 Sq. Feet Solar Water Heating System2 Million Gallon On-Site Water Treatment Plant

Page 2: Stapleton-Spence Co-Pack Capabilities Overview

Stapleton’s: Living Green

Page 3: Stapleton-Spence Co-Pack Capabilities Overview

Certifications

BRC - A GradeSilliker Food Safety - Gold RatingUSDA - Excellent RatingSustainable Agriculture - Superior RatingFDA

QAI OrganicKosher

Page 4: Stapleton-Spence Co-Pack Capabilities Overview

Bottling Capabilities

RTD Beverages / Hot Fill 12-96 oz PET or Glass Containers 38 mm and 43mm Closure Sizes Custom Filler and Capper (2012)Sleeve Labeling Machine (2012)Spot and Wrap LabelingMin Contract Volume: 50,000 bottles

Product Examples: 100% Juice, Juice Drinks, Tea Brewing and Bottling (we brew tea and botanicals onsite), Sports Beverages, Flavored Waters, Concentrates, Syrups

Page 5: Stapleton-Spence Co-Pack Capabilities Overview

Bottle Type Paper Label Sleeve Label

16oz Panel P4084 Yes Yes

16oz PowerFlex Longneck P3839 Yes Yes

20oz Panel P4159 Yes Yes

20oz PowerFlex Longneck P4228 Yes Yes

32oz Panel C-1371-PD Yes Yes

46oz Panel C-4323-PD Please inquire Yes

500ml PowerFlex Dome P-4162 Yes Yes

64oz Panel Round C-1586-PD Please inquire Yes

64oz Pinch Grip C-2519-PD Yes N/A

64oz Rectangle Power Block C-2519-PD

N/A

Glass Bottles Please inquire

Page 6: Stapleton-Spence Co-Pack Capabilities Overview

• 200 Gallon Enterprise Manufacturing SS Supply Tank• 20 ft. 12 Pass Tubular Heat Exchanger ( 75 GPM Capacity)• 180 ft. Hold Tube ( 30 Seconds @ 192 f)• Dual RTD - ABB Control / Recording Charts• Chilled Juice return utilizing Thermaline Plate and Frame

Heat Exchanger

Bottling Equipment

Page 7: Stapleton-Spence Co-Pack Capabilities Overview

Batching and Tank Capacity

• Thermo Engineering of Arizona Dual Stage Screener • Jacketed Mix Tank 1800 gls

Ingredients with Capacity for: Brewing Tea per Shift 36,000 gls, Blending Juices per Shift 36,000 gls • Mix Tank # 1 (5000 gls)• Batch Tank # 2 (8800 gls). with Hepa Filter and UV Lights • Magnet Rare Earth • Filter; Inside Support Tube .125" Perforation,

Outer Filter Socks Mesh as Specified • Batch Tank # 5 (4328 gls)• Silo Tanks. With Hepa Filter and UV Lights

Capacity 4 Silo Tanks of 8930 gls per Tank

Page 8: Stapleton-Spence Co-Pack Capabilities Overview

ABC DEPALITIZOR, M/N 108R S/N

22567, 400 PPM

BEVCO BOTTLE RINSER, M/N

610 S/N J5683 BUILT JAN. 1994,

400 PPM

SLEEVE SEAL BOTTLE

TEMPERING TUNNEL

PACIFIC MONOBLOCK FILLER CAPPER, 32

STATION ROTORY LEVEL FILLING MACHINE, 12

HEAD ROTORY CAPPER, M/N L-32-T-63-C-12-CESF24, S/N 1516

ZALKIN CAPPER, MACHINE TYPE CA 8 320 NG

SERIES 23100

PECO HIGH SPEED EJECTOR, EJH SERIES-ST,

800+ CPM

BEVCO CAP STERLIZER M/N M170R2PPI S/N

J16423 BUILT NOV 2004)

Bottling Flow Diagram

I&H BOTTLE COOLER,6 FEET WIDE

x 50 FEET LONG, 2 ZONE

(LABEL OPTION #1) SLEEVE SEAL, SSL-450

SLEEVE LABELER, 450 BPM (LABEL LENTH 100MM)

BOTTLE SIZES 025-0130, LABEL LENTH 25MM-300MM

(LABEL OPTION #1)

SLEEVE SEAL, SLEEVE SHRINK

TUNNEL

(LABEL OPTION #2) PE FUTURA TOP LABELER,

WRAP AROUND OR SPOT LABELER, M/N 1120/20T/3S/3E

TAPTONE 300 FILL LEVEL INSPECTION

SYSTEM

Page 9: Stapleton-Spence Co-Pack Capabilities Overview

LINX DIAGRAPH

5900 PRINTER

FOOD INSTRUMENT CORP. ADR-50D

UNIVERSAL CLOSURE MONITOR

HAMERICK HMS CHALLENGER CASE

PACKER, S/N 12-1704, 25 CPM

Bottling Flow Diagram (continued)

LINX DIAGRAPH

5900 PRINTER

(CASE OPTION #1) SWF TRAY FORMER, M/N

GMA1T4, MACHINE #1089, 12-35 TRAYS PER MIN.

7"X8-1/8" MIN, 34"X36" MAX/

(CASE OPTION 2) ELLIOTT CASE FORMER M/N 93 SFIL-T, 15 CPM,

CASE RANGE LENGTH 6" TO 16", WIDTH 6" TO 16",

HEIGHT 6" TO 16"

FOXJET THERMAL JET INK JET

SYSTEM, SOLO SERIES IS, PRINT

SPEED 200 FPM 300 DPI CONTINUOUS

3M-MATIC CASE TAPE

SYSTEM, M/N 12AF

ARPACK SHRINK BUNDELER, M/N

25TW-28, S/N 3875

LANTECH Q-PAL

PALLETIZER S/N QP000042 25

CPM

Page 10: Stapleton-Spence Co-Pack Capabilities Overview

Receive Ingredients/Pkg

Liquid Sugars HAACP Flow Chart

Warehouse Ingredients/Pkg

Jacketed Batch Tank #1

Batch Tank # 2

Magnet

Filter

Heat ExchangerCool 120-130°F

Filter

Fill

Seal, Label, Code

Warehouse

Batch Tank # 5

Ship

Heat 180°F

Ingredients: Sugar Water If invert added 35% Tartaric Acid & 50% Sodium or Potassium Hydroxide

Silo Tanker Ship

Packaging:Scholle BagKraft BinBin LinerLabelInk

B Biological Pathogens (E-Coli, Salmonella, Mold…C.Botulinum)

C Chemical Pesticides, Cleaning Compounds, Residues, oil, grease

P PhysicalForeign material (leaves, wood, stone, metal, plastic, glass, insects, ingredient packaging,

rodents and other filth or unidentified material

Page 11: Stapleton-Spence Co-Pack Capabilities Overview

Other Capabilities - Bagging

Form/Fill/Seal, Preformed Pouch, Pillow Pack, Standup PouchSizes up to 3lbBag Width – 3 to 9 inchesBag Height – 5.75 – to 11.5 inchesMin Contract Volume – 15,000 Bags

Product Examples: Dried Fruit, Dried Vegetables, Legumes, Candies and Confectionery.

Page 12: Stapleton-Spence Co-Pack Capabilities Overview

Key Bagging Equipment

Pouch Filler & Sealer

Mfg: Toyo Jidoki Co., LTDModel: TT-8CN  Manufacture No. 1076436-10 Machine No. 2832 Vol. 00 Date 09.Mar.2007 

Page 13: Stapleton-Spence Co-Pack Capabilities Overview

Other Capabilities - Canning

Hot FillDried Fruits/Sauces: Standard #10 Can (1 gallon size), #5 Can, #300 Can (16 oz.), 250 g CanMin Contract Volume – 30,000 cans

Page 14: Stapleton-Spence Co-Pack Capabilities Overview

Aseptic, Industrial Processing and Packaging

Puree to Desired Particle Size Evaporation to Desired BrixAseptic Packaging in 5 Gallon Aseptic Bag-in-Box, 55 Gallon Aseptic Drums, 250 Gallon Square ToteMin Contract Volume – 5,000 Gallons

Product Examples: Sauces, Concentrates, Purees, Tomato Based Products, Baking Products

Page 15: Stapleton-Spence Co-Pack Capabilities Overview

Preventative Maintenance

Internal QC and

Sanitation

HACCP - CCP

GMP Verification

Lab Equipment Calibration

Pre-Op QC Inspection

Internal Pest Management

BRC Certification

Audit

Kosher Certification

Water Biological

Testing

Management Meeting (Review)

Third Party Pest

Management

DFA Inspections

(3x Annually)

Internal Audit

HACCP Review

Audit and Inspection Schedule

DAILY WEEKLY MONTHLY ANNUALLYQUARTERLY

Organic Certification

Instrument Calibration

HACCP Review

Food Defense

Comprehensive Water Testing

Preventative Maintenance

Preventative Maintenance

Preventative Maintenance

Internal QC and

Sanitation

Internal QC and

Sanitation

Internal QC and

Sanitation

Page 16: Stapleton-Spence Co-Pack Capabilities Overview

Product Development and Consulting

Services New Product FormulationsIdea GenerationIngredient Sourcing / ReformulationsFood PrototypesRecipe DevelopmentScale Up

Experienced in Developing

High-End Tea Products (we brew tea and botanicals onsite)Nutritionally Enhanced BeveragesHigh-End 100% Juice ProductsValue Oriented Juice DrinksTraditional Juice ItemsSaucesDried Fruit Mixes

Miscellaneous Services

Dried Fruit Raw Material Processing Warehouse and Product Distribution Label DesignMarketing

Page 17: Stapleton-Spence Co-Pack Capabilities Overview

Why Companies Choose Stapleton’s

Stapleton’s passion and dedication to excellence is something we are proud of, and something you can count on.

• Experience: Our dedicated food scientists and contract packing team specialize in co-packing, private labeling, logistics and food product development.

• Full Line of Services: Private labeling, sourcing, product development and co-packing services.

• Location, Location, Location: Convenient West Coast operation close to major distribution centers as well as the port of Oakland for exports. Choose Stapleton’s to save on shipping costs for raw materials and finished goods. Production is done in our clean, modern food processing plant.

• Cost Effective, Tailored Solutions: Our hands-on-approach allows us to better understand the challenges you face and in turn, provide customized solutions to fit your needs.

• Quality & Certifications: We source only quality ingredients and strictly adhere to our certified manufacturing and quality assurance processes. Our certifications include BRC, FDA, Organic, USDA “Excellent” Rating, “Superior” Sustainable agriculture rating, FDA, Kosher and more.

Page 18: Stapleton-Spence Co-Pack Capabilities Overview

To discuss your next project, callVictor Hong, 408-297-8815 x1313

[email protected]

www.californiacopackers.comwww.stapleton-spence.com

Stapleton-Spence Packing Company1900 Highway 99, Gridley, CA 95948