standard-metallwerke gmbhhigh strength aluminium profile tube for technical construction,...
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Sept 2015 Copyright by Standard-Metallwerke GmbH. Confidential.
a passion for tubes
Standard-Metallwerke GmbH Werl / Germany
April 2013 Copyright by Standard-Metallwerke GmbH. Confidential.
Standard-
Metallwerke GmbH Werl, Germany
Company
• Founded 1919
• Privat ownership
• Since April 2009
part of the
Wilms Group
June 2015 Copyright by Standard-Metallwerke GmbH. Confidential.
Tube production Werl
Sales in Euro (2014): 69 Mio €
Employees: 340
Production area: 41.000 m²
Capacity e.g.:
- Tubes : > 105.000.000 m
- Tubes cut to length: > 95.000.000 pcs
Facts & figures
May 2011 Copyright by Standard-Metallwerke GmbH. Confidential.
Tube competence
Specialised in precision drawn non-ferrous tubes
Aluminium tubes
(1000/2000/3000/5000/6000/7000 alloys)
Copper & copper nickel tubes
May 2011 Copyright by Standard-Metallwerke GmbH. Confidential.
Product range
Aluminum tubes:
Alloy: 1000/2000/3000/5000/6000/7000 series
Standard dimensions:
OD 5 - 20 mm in coils
OD 5 - 100 mm in cut length
Wall 0,3 - 5 mm
Copper Tubes
Alloys: Cu-DHP (Sf-Cu), Cu-HCP (Se-
Cu), CuAg0,03 CuNi10Fe1Mn, CuNi20,
CuNi30Mn1Fe, CuNi20, Sn1As
Standard tube dimensions
OD 5 - 20 mm for coils
OD 5 - 100 mm for straight tubes
wall thickness 0,3 - 5 mm
June 2008 Vertrieb / Sales
Copyright by Standard-Metallwerke GmbH. Confidential.
During drawing operations tubes get:
• smaller
• thinner
• longer
• harder
Tube Drawing
die holder
mandrel
mother tube
drawn tube
die core
May 2011 Copyright by Standard-Metallwerke GmbH. Confidential.
HVAC
A/C-pipes
Engine cooling
Cooler / Heat exchanger
Heating and cooling liquid circuit
Air cooling
Fuel lines
Fuel cooling
Fuel lines
Servo hydraulic
Oil cooling
Hydraulic lines
Where our tubes are used
May 2011 Copyright by Standard-Metallwerke GmbH. Confidential.
advantages:
• corrosion protected
• abrasion-proof
• impermeable
• inner cleanliness
• end forming
• printing on tube possible
S-COT®- tubes used at: Daimler AG / Audi / BMW / Fiat / Porsche / Volkswagen / Volvo
S-COT®
The combination of an aluminium tube and plastics
Example: hydraulic steering line
S-COT® – The combination of aluminum and polyamide. This generation of tube product offers design
engineers new opportunities for future driven applications. The abrasive resistant polyamide
coat can nevertheless be machined and worked off in different processes.
S-COT® – Tubes can be connected to the most system components with almost any sort of forming and
connection geometry. High resilience , an excellent smooth surface and light weight are just a
few positive characteristics of our standard environmentally friendly S-COT®- Product
aluminium tube
PA12-coating
S-COT®
Nov 2011 13 Copyright by Standard-Metallwerke GmbH. Confidential.
May 2009 Copyright by Standard-Metallwerke GmbH. Confidential.
advantages:
• coating thickness 150 – 300 µm
• high adhesive coating
• light weight compared to copper
• improved bending and forming properties
• customized printing on cable online
S-COT® cable
PA12 coated 99,5 aluminium for power line / battery cable
May 2011 Copyright by Standard-Metallwerke GmbH. Confidential.
Long-life aluminium alloy
Resistance to corrosion is
tremendously higher than for
conventional AL 3003 or 3103 (tested with SWAAT test ASTM G85 A3)
S-LIFE®
S-LIFE® after 80 days SWAAT-test 3103 after 80 days SWAAT-test
Comparison S-LIFE vers aluminium alloy 3103
Hello Mikael,
High strength aluminium profile
tube for technical construction,
engineering and design
The drawing process allows
production of many different alloys
and can create very thin-walled
tubes (in comparison with extruded
tubes)
Profiled tubes for tight constructions
Profile tubes
May 2011 Copyright by Standard-Metallwerke GmbH. Confidential.
outer tube with inner bars;
outer diameter between 10 to 48 mm
inner tube pressed to end dimension;
inner diameter 6 to 42 mm
variable number and design of bars
Tube in tube for separated lead-through of fluid
S-COAX
Hello Mikael,
Feb 2010 Copyright by Standard-Metallwerke GmbH. Confidential.
Competence: From tube to product
- Drawing of tubes to specified dimensions and tolerances
- Cut to length with various cutting tools
- Production of tubes in special alloys for specific requirements (e.g. S-LIFE®)
- Production of plastic coated tubes PA12 (S-COT®)
- Tubes and more:
• end forming
• bending
• assembling
Competence in tubes
May 2011 Copyright by Standard-Metallwerke GmbH. Confidential.
With the experience and know-how of
dedicated project engineers we support
customer projects from the first sketch to
the final product.
Design, project management, tool shop
Copyright by Standard-Metallwerke GmbH. Confidential. 20
Tube processing
Production Equipment
Double head bending machine
CNC bending machine
End forming
Welding robot
Feb 2012
Copyright by Standard-Metallwerke GmbH. Confidential. 21
Tube processing
Test equipment
Poka-Yoke assembly gage
Leakage test
Contour gage
Feb 2012
Copyright by Standard-Metallwerke GmbH. Confidential. 22
Example
MSD85/87 – cooling tube for
BMW engine control unit
Feb 2012
Copyright by Standard-Metallwerke GmbH. Confidential. 23
Example
ESS/VSS PSA Start-Stop System
Aluminium tube as housing
Feb 2012
Copyright by Standard-Metallwerke GmbH. Confidential. 24
Examples
Water & Oil lines
Feb 2012
Copyright by Standard-Metallwerke GmbH.
End forming of PA12-coated tubes
April 2015 Copyright by Standard-Metallwerke GmbH. Confidential.
Aluminium Tubes Aircraft Applications
Aerospace:
Structural seating
components for commercial
aircraft.
Probe tubes for fuel gauging.
Aircraft alloy range:
2017 A
2024
3003
5052
6061
7020
7075
Applications
Textile industry
Instrumentation
Rehabilitation
- care beds
- wheel chairs
- walking frames
Gardening tools
Rivets
Air Conditioning
Refrigeration
Sanitary Industry
Heating Technology
Examples of other industries
Applications
Refrigeration
Sanitary industry
Cable lugs / cable ties
Commutator tubes
Welding nozzles
Rivets
Heat exchangers
Automotive
Application for drawn copper tubes
Applications
May 2011 Copyright by Standard-Metallwerke GmbH. Confidential.
Test lab capabilities (e.g.)
Contamination test
Corrosion test (SWAAT)
Coulometer carbon test
Hardness (Brinell / Rockwell / Vickers)
Metallographic
Pressure test
Spectrometry
Tensile test
Wind tube
Test lab
Temperaturverlauf (komplett)
Prüfling: 2.1 SWW-alt 12x1,2x1840-450-45
0
10
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11:2
4:3
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0
Zeit [min]
Tem
peratu
r [
°C
]
0,000,501,001,502,002,503,003,504,004,505,005,506,006,507,007,508,008,509,009,5010,00
dT
[°C
]
Meßstelle 1 Becken °C Meßstelle 2 Einlauf °C Meßstelle 3 Lufttemperatur 20,94 Mittelw ert
Meßstelle 4 Auslauf °C errechnet dT °C
May 2011 Copyright by Standard-Metallwerke GmbH. Confidential.
CAD System
Solidworks 3D Common CAD formats
Can be processed (CATIA V5, ProE, …)
In-house toolshop & prototype shop
Technical equipment
April 2013 Copyright by Standard-Metallwerke GmbH. Confidential.
a passion for tubes
Standard-Metallwerke GmbH Rustigestraße 11
59457 Werl
Postfach 8061 - 59089 Werl
Germany
Phone: + 49 2922 808 - 0
Fax: + 49 2922 808 - 185
Internet: www.standard-metall.de
Andreas Holle Key Account Manager
Phone: + 49 2922 808 - 156
Mobil: + 49 173 858 1308
Fax: + 49 2922 808 - 185
E-Mail: [email protected]
Contact
ISO/TS 16949 / 2002 DIN EN ISO 9001 / 2000