stand alone - cat
TRANSCRIPT
7693 2019-04-09 Translation of the Original Instructions _EN2200390
Stand Alone - CATICS
© Rototilt Group AB 2019-04-09 2
Control System ICS
EnglishENEN -
IMPORTANTAlways pressurizeROTOTILT®
to activate thelocking cylinder
after a tool change
P
This document only contains information on the parts of the electrical and hydraulic systems which are directly connected to Rototilt®.
See the instructions from the manufacturer of the control system in the machine for a description of how to control the functions.
Warning decalAlways pressurize Rototilt® in order to activate the locking cylinder in the quick coupler.
!IMPORTANT - Read through the instructions for the control system, tiltrotator and base machine/excavator use before starting work. Pay particular attention to the safety instructions.
!IMPORTANT - The base machine/excavator’s factory mounted handles have been replaced with handles adapted for ICS. Carefully check the changed functions, for both the base machine/excavator and Rototilt®.
!IMPORTANT - Pressurising the Rototilt® hydraulic system means that the quick coupler locking function will be pressurised.
Inspection of the quick coupler locking functionEven if the indication shows that the locking wedge has released, perform the following test to check the attachment is attached securely.
Push the attachment forwards towards the ground, see the illustration to the left.
Operate the bucket in this position, inwards and outwards to check that the locking wedge has locked the attachment correctly.
Rotate the quick coupler and check, from the operator position, that the locking wedge/locking bolts have engaged.
In the event of uncertainty; exit machinecab and conduct a visual inspection.
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Remaining connections A. Circuit A, connection
B. Circuit B, connection
P. Pump, connection
T. Return to Tank, connection
T2. Return to Tank from Coupler Only X-systems
T4. Drain, connection
Valveblock Swivel1. Rotation Left, connection
2. Rotation Valve
3. Rotation Right, connection
4. Grapple/Extra Open, connection
5. Extra Valve
6. Grapple/Extra Close, connection
. Coupler 1, connection
7. Coupler Valve
². Coupler 2, connection
8. Extra 2 Left, connection
9. Extra 2 Valve
10. Extra 2 Right, connection
Valveblock, Tilt11. Pressure Reducing Valve
(R3 - N/A)
12. Check Valve (R3 - different mounting)
13. Tilt Left, connection
14. Tilt Valve
15. Tilt Right, connection
R3 - R812
13 14 15
11
²
R3-R8
3
1
5
4
6
A
2
8
B T2 P
T
7
T4
9 10
Schematics
! For optimum performance and service life, return T1 must be connected to free return. To enable complete drainage via Drain, a separate return must be connected to the tank via T4.
Schematics and Overwievs for hydraulic as well as electrical systems, in the following pages are meant to serve mainly as a guide for Troubleshooting.
! WARNING! More extensive adjustments and repairs must be done by an authorized service workshop.
iINFO - Illustrations only depicts one version of valveblock, differences between illustration and actaul valve block are due to with which version of the system the tiltrotator is equipped.
EnglishENEN -
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Dou
ble
Actin
g w
ithou
t LH
Tele
scop
e w
ith L
H
BCO
UP
LER
Hydraulics Schematic ICS Basic Rototilt® R3
EnglishENEN -
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Double Acting without LH
Telescope with LH
* Schematic shows connections to function of locking cylinder. For details of actual hydraulics refer to Instructions for Coupler.
*Coupler alternative
Double Acting without LH
Telescope with LH
*
* Schematic shows connections to function of locking cylinder. For details of actual hydraulics refer to Instructions for Coupler.
Hydraulics Schematic ICS Basic Q & X Rototilt® R3
! IMPORTANT - Connection T2 must be connected to a separate, non-pressurized return line, directly connected to the tank.
EnglishENEN -
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Dou
ble
Actin
g w
ithou
t LH
Tele
scop
e w
ith L
H
B
Hydraulics Schematic ICS High Flow Rototilt® R3
EnglishENEN -
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Double Acting without LH
Telescope with LH
*
Coupler alternative
* Schematic shows connections to function of locking cylinder. For details of actual hydraulics refer to Instructions for Coupler.
Double Acting without LH
Telescope with LH
*
* Schematic shows connections to function of locking cylinder. For details of actual hydraulics refer to Instructions for Coupler.
Hydraulics Schematic ICS High Flow Q & X Rototilt® R3
!
IMPORTANT - Connection T2 must be connected to a separate, non-pressurized return line, directly connected to the tank.
EnglishENEN -
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Dou
ble
Actin
g w
ithou
t LH
Tele
scop
e w
ith L
H
BCO
UP
LER
Hydraulics Schematic ICS 2 Extra Rototilt® R3
EnglishENEN -
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Double Acting without LH
Telescope with LH
*
Coupler alternative
* Schematic shows connections to function of locking cylinder. For details of actual hydraulics refer to Instructions for Coupler.
Double Actingwithout LH
Telescope with LH
*
* Schematic shows connections to function of locking cylinder. For details of actual hydraulics refer to Instructions for Coupler.
Hydraulics Schematic ICS 2 Extra Q & X Rototilt® R3
!
IMPORTANT - Connection T2 must be connected to a separate, non-pressurized return line, directly connected to the tank.
EnglishENEN -
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Hydraulics Schematic ICS Basic & HF Rototilt® R4 - R8
EnglishENEN -
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Hydraulics Schematic ICS Basic Q & Q HF Rototilt® R4 - R8
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Hydraulics Schematic ICS Basic X & X HF Rototilt® R4 - R8
! IMPORTANT - Connection T2 must be connected to a separate, non-pressurized return line, directly connected to the tank.
! IMPORTANT - Connection T2 must be connected to a separate, non-pressurized return line, directly connected to the tank.
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R3/TRS8
Tiltrotator Harness AR4/TRS10, R5/TRS14, R6/TRS18, R8/TRS23
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Tiltrotator Harness CR3/TRS8, R4/TRS10, R5/TRS14, R6/TRS18, R8/TRS23
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Only with secure lock
Tiltrotator Harness BR3/TRS8, R4/TRS10, R5/TRS14, R6/TRS18, R8/TRS23
Tiltrotator Harness B option oilquickR4/TRS10, R5/TRS14, R6/TRS18, R8/TRS23
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3
LED lamp
Locking cylinder sensor
Electric swivel oilquick RT -unit
8 wires
Grey
Grey
Yellow
Green
Yellow
Green
Brown
WhiteBrown
White
Electric swivel
7 wires
LED lamp
Locking cylinder sensor
Secure Lock only: Each el.swivel have a number of wires available for optional connection. Cituated inside heat shrink tubing. Max 2 Amp per wire. See arrows in illustrations below
BLACKBROWNBLUEWHITE
BROWNBLUEWHITE
9 wires
Electric swivel M12
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R4/TRS10, R6/TRS18Harness Boom WHEX F-series
PWM Module, only OQ & Secure Lock
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!IMPORTANT - Expansion options are Dependentant on Machine Equippment and cannot be used without boom harness. Option 1 and option House are not compatible with each other
Harness Boom R3/TRS8
Harness Boom expansion option #1
Harness Boom expansion option House
EnglishENEN -
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