ssr up5-4, up5-5.5, up5-7.5, up5-11c 50 hz ssr up6-5, up6-7.5, … · 2018. 1. 15. · ssr up5-4,...
TRANSCRIPT
C.C.N. :80445273REV. : ADATE : OCTOBER2008
SSR UP5-4, UP5-5.5, UP5-7.5, UP5-11c 50 Hz
SSR UP6-5, UP6-7.5, UP6-10, UP6-15c 60 Hz
OPERATION AND MAINTENANCE MANUAL
This manual containsimportant safety informationand must be made availableto personnel who operate and maintain this machine.
Refer all communications to the nearest Ingersoll Rand Full Service Distributor.
AIR COMPRESSOR GROUPBONDED WARRANTY & REGISTERED START UP
Warranty
Note that this is Ingersoll Rand standard warranty. Any warranty in force at the time of purchase of the compressor or negotiated as part of the purchase order may take precedence over this warranty.
Register on-line at http://air.ingersollrand.com
Ingersoll Rand Industrial Air Solutions
Swan LaneHindley Green
Wigan WN2 4EZ
Ingersoll Rand Asia PacificC/O Ingersoll Rand South East Asia (Pte) Ltd.
42 Benoi Road Singapore 629903
Ingersoll RandIndustrial Air Solutions
P.O. Box 1840800−D Beaty StreetDavidson, NC 28036
The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in material and workmanship for a period of twelve months from the date of placing the Equipment in operation or eighteen months from the date of shipment from the factory, whichever shall first occur. The Purchaser shall be obligated to promptly report any failure to conform to this warranty, in writing to the Company in said period, whereupon the Company shall, at its option, correct such nonconformity, by suitable repair to such equipment or, furnish a replacement part F.O.B. point of shipment, provided the Purchaser has stored, installed, maintained and operated such Equipment in accordance with good industry practices and has complied with specific recommendations of the Company. Accessories or equipment furnished by the Company, but manufac-tured by others, shall carry whatever warranty the manufacturers have conveyed to the Company and which can be passed on to the Purchaser. The Company shall not be liable for any repairs, replacements, or adjustments to the Equipment or any costs of labor performed by the Purchaser or others without Company‘s prior written approval.
The effects of corrosion, erosion and normal wear and tear are specifically excluded. Performance warranties are limited to those specifically stated within the Company‘s proposal. Unless responsibility for meeting such performance warranties are limited to specified tests, the Company‘s obligation shall be to correct in the manner and for the period of time provided above.
THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED.
Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time provided above, shall constitute fulfilment of all liabilities of the Company for such nonconformities whether based on contract, warranty negligence, indemnity, strict liability or otherwise with respect to or arising out of such Equipment.
The purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company in writing of its intention to do so. Any such use of Equipment will be at Purchaser‘s sole risk and liability.
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Operation and Maintenance Manual Contents
COnTenTSFORewORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5DeCALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ISO SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6GRAPHIC FORM AnD MeAnInG OF ISO SYMBOLS . . . . . . . . . . . . . . . . . . . 6
AnSI SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8GRAPHIC FORM AnD MeAnInG OF AnSI SYMBOLS . . . . . . . . . . . . . . . . . . 8
SAFeTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Compressed air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Condensate disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
GeneRAL InFORMATIOn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13PIPInG AnD InSTRUMenTATIOn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13SCHeMATIC, eLeCTRICAL UP6 5–15HP FV 3PH 60Hz DOL – U.S.A. . . . . . . . . . . . 15SCHeMATIC, eLeCTRICAL UP6 5–15HP SD 3PH 60Hz . . . . . . . . . . . . . . . . . . . 16SCHeMATIC, eLeCTRICAL UP6 5–15HP FV 1PH 60Hz - U.S.A. . . . . . . . . . . . . . . 17SCHeMATIC, eLeCTRICAL UP5 5–15HP FV 3PH 50Hz DOL . . . . . . . . . . . . . . . . 18SCHeMATIC, eLeCTRICAL UP5 5–15HP SD 3PH 50Hz . . . . . . . . . . . . . . . . . . . 19
InSTALLATIOn/HAnDLInG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20UnPACKInG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21UP-SeRIeS TAnK MOUnTeD (80 GAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22UP-SeRIeS TAnK MOUnTeD (120 GAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24UP-SeRIeS TAnK MOUnTeD (272 LITReS) . . . . . . . . . . . . . . . . . . . . . . . . . . 26UP-SeRIeS TAnK MOUnTeD (500 LITReS) . . . . . . . . . . . . . . . . . . . . . . . . . . 28LOCATIOn In THe PLAnT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30DISCHARGe PIPInG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30eLeCTRICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
OPeRATInG InSTRUCTIOnS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36GeneRAL OPeRATIOn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36COMPReSSOR COnTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37AUTOMATIC START & STOP COnTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37DUAL COnTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37PRIOR TO STARTInG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 STARTInG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 nORMAL/eMeRGenCY STOPPInG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
MAInTenAnCe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39MAInTenAnCe SCHeDULe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39ROUTIne MAInTenAnCe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
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Contents Operation and Maintenance Manual
TOP UP COOLAnT PROCeDURe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41COOLAnT CHAnGe PROCeDURe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41COOLAnT FILTeR CHAnGe PROCeDURe . . . . . . . . . . . . . . . . . . . . . . . . . . . 41AIR FILTeR eLeMenT CHAnGe PROCeDURe . . . . . . . . . . . . . . . . . . . . . . . . . 41SePARATOR eLeMenT CHAnGe PROCeDURe . . . . . . . . . . . . . . . . . . . . . . . . 42COOLeR CLeAnInG PROCeDURe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42BeLT CHeCKInG AnD ADJUSTMenT PROCeDURe . . . . . . . . . . . . . . . . . . . . . 42eLeCTRIC DRAIn VALVe (OPTIOnAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
PRODUCT DeSCRIPTIOn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43OPeRATIOn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43TIMeR SeTTInGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43TROUBLeSHOOTInG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43MAInTenAnCe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
MOISTURe SePARATOR MAInTenAnCe . . . . . . . . . . . . . . . . . . . . . . . . . . . 44AIR FILTeR MAInTenAnCe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44DISASSeMBLInG THe UnIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45ReFRIGeRAnT LeAKS In THe ReFRIGeRATIOn CIRCUIT . . . . . . . . . . . . . . . . . . 45ReFRIGeRAnT CHARGInG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45CHARACTeRISTICS OF ReFRIGeRAnT R134A . . . . . . . . . . . . . . . . . . . . . . . . 45TROUBLeSHOOTInG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45MAInTenAnCe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
TROUBLe SHOOTInG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
ABBReVIATIOnS & SYMBOLS#### ContactIngersoll Randforserialnumber->#### UptoSerialNo.####-> FromSerialNo.* Notillustrated† OptionnR NotrequiredAR AsrequiredSM Sitemaster/SitepackHA HighambientmachinewC WatercooledmachineAC AircooledmachineeRS EnergyrecoverysystemT.e.F.C. Totallyenclosedfancooledmotor(IP5�)O.D.P. Opendripproof(motor)ppm partspermillion
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OPeRATIOn AnD MAInTenAnCe MAnUAL FORewORD
FORewORD
ThecontentsofthismanualareconsideredtobeproprietaryandconfidentialtoIngersoll RandandshouldnotbereproducedwithoutthepriorwrittenpermissionofIngersoll Rand.
Nothingcontainedinthisdocumentisintendedtoextendanypromise,warrantyorrepresentation,expressedorimplied,regardingtheIngersoll Randproductsdescribedherein.Anysuchwarrantiesorothertermsandconditionsofsaleofproductsshallbeinaccordancewiththestandardtermsandconditionsofsaleforsuchproducts,whichareavailableuponrequest.
Thismanualcontainsinstructionsandtechnicaldatatocoverroutineoperationandscheduledmaintenancetasksbyoperationandmaintenancestaff.MajoroverhaulsareoutsidethescopeofthismanualandshouldbereferredtoanauthorisedIngersoll Randservicedepartment.
ThedesignspecificationofthismachinehasbeencertifiedascomplyingwithE.C.directives.AnymodificationtoanypartisabsolutelyprohibitedandwouldresultintheCEcertificationandmarkingbeingrenderedinvalid.
Allcomponents,accessories,pipesandconnectorsaddedtothecompressedairsystemshouldbe:
ofgoodquality,procuredfromareputablemanufacturerand,whereverpossible,beofatypeapprovedbyIngersoll Rand.
clearlyratedforapressureatleastequaltothemachinemaximumallowableworkingpressure.
compatiblewiththecompressorlubricant/coolant.
accompaniedwithinstructionsforsafeinstallation,operationandmaintenance.
Details of approved equipment are available from Ingersoll Rand Service departments.
Theuseofnon-genuinesparerepairpartsotherthanthoseincludedwithintheIngersoll RandapprovedpartslistmaycreatehazardousconditionsoverwhichIngersoll Randhasnocontrol.ThereforeIngersoll Randdoesnotacceptanyliabilityforlossescausedbyequipmentinwhichnon-approvedrepairpartsareinstalled.Standardwarrantyconditionsmaybeaffected.
Ingersoll Randreservestherighttomakechangesandimprovementstoproductswithoutnoticeandwithoutincurringanyobligationtomakesuchchangesoraddsuchimprovementstoproductssoldpreviously.
•
•
•
•
Theintendedusesofthismachineareoutlinedbelowandexamplesofunapprovedusagearealsogiven,howeverIngersoll Randcannotanticipateeveryapplicationorworksituationthatmayarise.
IF In DOUBT COnSULT SUPeRVISIOn.
Thismachinehasbeendesignedandsuppliedforuseonlyinthefollowingspecifiedconditionsandapplications:
Compressionofnormalambientaircontainingnoknownordetectableadditionalgases,vapours.orparticles
OperationwithintheambienttemperaturerangespecifiedintheGENERALINFORMATIONsectionofthismanual.
The use of the machine in any of the situation types listed in table 1:-
IsnotapprovedbyIngersoll Rand,
Mayimpairthesafetyofusersandotherpersons,and
MayprejudiceanyclaimsmadeagainstIngersoll Rand.
•
•
a.
b.
c.
TABLe 1
Useofthemachinetoproducecompressedairfor:
directhumanconsumption
indirecthumanconsumption,withoutsuitablefiltrationandpuritychecks.
a.
b.
UseofthemachineoutsidetheambienttemperaturerangespecifiedintheGENERALINFORMATIONSECTIONofthismanual.
Useofthemachinewherethereisanyactualorforeseeableriskofhazardouslevelsofflammablegasesorvapours.
THISMACHINEISNOTINTENDEDANDMUSTNOTBEUSEDINPOTENTIALLYEXPLOSIVEATMOSPHERES,INCLUDINGSITUATIONSWHEREFLAMMABLEGASESORVAPOURSMAYBEPRESENT.
UseofthemachinefittedwithnonIngersoll Randapprovedcomponents.
Useofthemachinewithsafetyorcontrolcomponentsmissingordisabled.
ThecompanyacceptsnoresponsibilityforerrorsintranslationofthismanualfromtheoriginalEnglishversion.
© COPYRIGHT 2008
InGeRSOLL RAnD
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DeCALS OPeRATIOn AnD MAInTenAnCe MAnUAL
DeCALS
ISO SYMBOLS
GRAPHIC FORM AND MEANING OF ISO SYMBOLS
Prohibition / Mandatory Information / Instructions Warning
WARNING: Electrical shock risk WARNING − Pressurised vessel. WARNING − Hot surface.
WARNING − Pressurised component or system. WARNING − Air/gas �ow or Air discharge. Do not breathe the compressed air from this machine.
Use fork lift truck from this side only. RESET Do not use fork lift truck from this side.
O� (power).On (power).Emergency Stop.
Read the Operation and Maintenance manualbefore operation or maintenance of this
machine is undertaken.
Do not operate the machine without the guardbeing �tted.
Lifting point.
ROTATION AIR DISCHARGE COOLANT FILTER
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OPeRATIOn AnD MAInTenAnCe MAnUAL DeCALS
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DeCALS OPeRATIOn AnD MAInTenAnCe MAnUAL
AnSI SYMBOLS
GRAPHIC FORM AND MEANING OF ANSI SYMBOLS
DANGERINTAKEAIR.Cancontaincarbonmonoxideorothercontaminants.Willcauseseriousinjuryordeath.Ingersoll Randaircompressorsarenotdesigned,intendedorapprovedforbreathingair.Compressedairshouldnotbeusedforbreathingairapplicationsunlesstreatedinaccordancewithallapplicablecodesandregulations.
WARNINGHAZARDOUSVOLTAGE.Cancauseseriousinjuryordeath.Disconnectpowerandbleedpressurefromtankbeforeservicing.Lockout/Tagoutmachine.Compressormustbeconnectedtoproperlygroundedcircuit.SeeGroundingInstructionsinmanual.Donotoperatecompressorinwetconditions.Storeindoors.
RISKOFFIREOREXPLOSION.Electricalarcingfromcompressorcomponentscanigniteflammableliquidsandvaporswhichcanresultinseriousinjury.Neveroperatethecompressornearflammableliquidsorvapors.Ifusedtosprayflammablematerials,keepcompressoratleast20ft(�m)awayfromthesprayarea.
HIGHPRESSUREAIR.Rustedtankscancauseexplosionandsevereinjuryordeath.Receiverunderpressure.Operatorshouldrelievetankpressurebeforeperformingmaintenance.Inadditiontoautomaticdrain,operatemanualdrainvalveweekly.Manualdrainvalvelocatedatbottomofthetank.
MOVINGPARTS.Cancauseseriousinjury.Donotoperatewithguardsremoved.Machinemaystartautomatically.Disconnectpowerbeforeservicing.Lockout/Tagoutmachine.
HOTSURFACES.Cancauseseriousinjury.Donottouch.Allowtocoolbeforeservicing.Donottouchhotcompressorortubing.
EXPOSEDMOVINGBELTSANDSHEAVES.Cancausesevereinjuryordeath.Donotoperatewithoutguardinplace.Disconnectpowerbeforeservicing.Lockout/Tagoutmachine.
Airflowexhaustmaycontainflyingdebris.Safetyprotectionshouldbewornatalltimes.
Pinchpointhazard.Keephandsclear.
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OPeRATIOn AnD MAInTenAnCe MAnUAL DeCALS
29
Item ccn Qty. Description Item ccn Qty. Description1 ��1��502 1 Decal,replacementelement 12 �2������ 1 Decal,noticeairdischarge
Basemountonly2 �2���5�0 1 Decal,warninghotsurface
� � Decal,voltage 1� 225��1�5 1 Decal,totalairsystem
� ��1����0 1 Decal,coolantdrain Dryerpackagesonly
5 �2��05�� 2 Decal,warninghazardous 1� 22�5�200 1 Tag,rotation
voltage 15 SPEC 1 Specifications,compressor
� ��1����� 1 Decal,condensatedrain package
� 225�0��1 1 Decal,dryerbypassinstruction 1� ��1����� 1 Decal,powerinlet
� 2��5�1�� 1 Decal,maintenanceparts 1� 221�1�11 1 Decal,placetocoverhole
� �2��05�5 1 Decal,pressurizedvessel 1� 22�0�2�� 1 Decal,multiplewiringcircuit
10 ��1�5��� 1 Decal,rotationdirection Dryerpackagesonly
11 �2����0� 2 Decal,donotinhale 1� �������1 1 Decal,startupwarning
Contd....
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DeCALS OPeRATIOn AnD MAInTenAnCe MAnUAL
29
Item ccn Qty. Description Item ccn Qty. Description20 ��1�5�5� 1 Decal,useguardswhen
running25 22�1�10� 1 Decal,facia
Rectangularhourmeter
21 1 Decal,wiringschematicdiagram
2252�2�1 1 Decal,faciaRoundhourmeter
22 ��1�12�2 1 Decal,liftherebothsidesBasemountonly
2� 2�0����� 1 Decal,Ingersoll Randlogo
2� 22�1�0�2 1 Decal,Ingersoll RandlogoBasemountonly
2� 22�5�0�0 1 Decal,belt
22��5�1� 1 Decal,Ingersoll RandlogoReceivermountonly
2� Tankmountoption
2� �2��0��� 1 Decal,nomaintenancebeforereferringtomanual
2� 5��1���1 1 Decal,condensatedrain
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OPeRATIOn AnD MAInTenAnCe MAnUAL SAFeTY
SAFeTY
DAnGeRHazardthatwILLcauseDeATH,SeVeReInJURYorsubstantialpropertydamageifignored.Instructionsmustbefollowedpreciselytoavoidinjuryordeath.
wARnInGHazardthatCAncauseDeATH,SeVeReInJURYorsubstantialpropertydamageifignored.Instructionswhichmustbefollowedpreciselytoavoidinjuryordeath.
CAUTIOnCautionscallattentiontoinstructionswhichmustbefollowedpreciselytoavoiddamagingtheproduct,processoritssurroundings.
nOTeSNotesareusedforsupplementaryinformation.
BReATHInG AIR PReCAUTIOnIngersoll Randaircompressorsarenotdesigned,intendedorapprovedforbreathingair.Compressedairshouldnotbeusedforbreathingairapplicationsunlesstreatedinaccordancewithallapplicablecodesandregulations.
GeneRAL InFORMATIOn
Ensurethattheoperatorreadsandunderstandsthedecalsandconsultsthemanualsbeforemaintenanceoroperation.
EnsurethattheOperationandMaintenancemanualisnotremovedpermanentlyfromthemachine.
Ensurethatmaintenancepersonnelareadequatelytrained,competentandhavereadtheMaintenanceManuals.
Donotpointairnozzlesorsprayerstowardanyone.
Compressedairandelectricitycanbedangerous.Beforeundertakinganyworkonthecompressor,ensurethattheelectricalsupplyhasbeenisolatedandthecompressorhasbeenrelievedofallpressure.
Weareyeprotectionwhenoperatingorservicingcompressor.
Allpersonspositionedneartooperatingmachineryshouldbeequippedwithhearingprotectionandgiveninstructionsonitsuseinaccordancewithworkplacesafetylegislation.
Makesurethatallprotectivecoversareinplaceandthatthecanopy/doorsareclosedduringoperation.
Thespecificationofthismachineissuchthatthemachineisnotsuitableforuseinflammablegasriskareas.
Installation of this compressor must be in accordance with recognised electrical codes and any local Health and Safety Codes.
Theuseofplasticbowlsonlinefilterscanbehazardous.Theirsafetycanbeaffectedbyeithersyntheticlubricants,ortheadditivesusedinmineraloils.Ingersoll Randrecommendsthatonlyfilterswithmetalbowlsshouldbeusedonapressurisedsystem.
COMPReSSeD AIR
Compressedaircanbedangerousifincorrectlyhandled.Beforedoinganyworkontheunit,ensurethatallpressureisventedfromthesystemandthatthemachinecannotbestartedaccidentally.
wARnInGImposing a normal or emergency stop on the compressor will only relieve pressure upstream of the minimum pressure valve on top of the separator tank. If maintenance work is required downstream of this valve, ensure that all pressure is relieved at the process vent point external to the compressor.
Ensurethatthemachineisoperatingattheratedpressureandthattheratedpressureisknowntoallrelevantpersonnel.
Allairpressureequipmentinstalledinorconnectedtothemachinemusthavesafeworkingpressureratingsofatleastthemachineratedpressure.
Ifmorethanonecompressorisconnectedtoonecommondownstreamplant,effectiveisolationvalvesmustbefittedandcontrolledbyworkprocedures,sothatonemachinecannotaccidentallybepressurised/overpressurisedbyanother.
Compressedairmustnotbeusedforadirectfeedtoanyformofbreathingapparatusormask.
Thedischargedaircontainsaverysmallpercentageofcompressorlubricantandcareshouldbetakentoensurethatdownstreamequipmentiscompatible.
Ifthedischargedairistobeultimatelyreleasedintoaconfinedspace,adequateventilationmustbeprovided.
Whenusingcompressedairalwaysuseappropriatepersonalprotectiveequipment.
Allpressurecontainingparts,especiallyflexiblehosesandtheircouplings,mustberegularlyinspected,befreefromdefectsandbereplacedaccordingtotheManualinstructions.
Compressedaircanbedangerousifincorrectlyhandled.Beforedoinganyworkontheunit,ensurethatallpressureisventedfromthesystemandthatthemachinecannotbestartedaccidentally.
Avoidbodilycontactwithcompressedair.
Allsafetyvalveslocatedintheseparatortankmustbecheckedperiodicallyforcorrectoperation.
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SAFeTY OPeRATIOn AnD MAInTenAnCe MAnUAL
Donotover-pressurizethereceivertankorsimilarvesselsbeyonddesignlimits.
Donotuseareceivertankorsimilarvesselsthatfailtomeetthedesignrequirementsofthecompressor.Contactyourdistributorforassistance.
Donotdrillinto,weldorotherwisealterthereceivertankorsimilarvessels.
Beforeservicingtheunit,ventpressurebeforeremovingthepowertoensurethatthegaugereadszeropressure.
MATeRIALS
Thefollowingsubstancesareusedinthemanufactureofthismachineandmaybehazardoustohealthifusedincorrectly:
preservativegrease
rustpreventative
compressorcoolant
AVOID InGeSTIOn, SKIn COnTACT AnD InHALATIOn OF FUMeS
TRAnSPORT
Whenloadingortransportingmachinesensurethatthespecifiedliftingandtiedownpointsareused.
Liftingequipmentmustbeproperlyratedfortheweightofthecompressor.
Donotworkonorwalkunderthecompressorwhileitissuspended.
eLeCTRICAL
Keepallpartsofthebodyandanyhand-heldtoolsorotherconductiveobjects,awayfromexposedlivepartsofthecompressorelectricalsystem.Maintaindryfooting,standoninsulatingsurfacesanddonotcontactanyotherportionofthecompressorwhenmakingadjustmentsorrepairstoexposedlivepartsofthecompressorelectricalsystem.
•••
wARnInGAny electrical connections or adjustments should only be made by a suitably qualified electrician
Closeandlockallaccessdoorswhenthecompressorisleftunattended.
DonotuseextinguishersintendedforClassAorClassBfiresonelectricalfires.UseonlyextinguisherssuitableforclassBCorclassABCfires.
Attemptrepairsonlyinclean,dry,welllightedandventilatedareas.
Connectthecompressoronlytoelectricalsystemsthatarecompatiblewithitselectricalcharacteristicsandthatarewithinit’sratedcapacity.
COnDenSATe DISPOSAL
Aswastewaterregulationsvarybycountryandregionitistheresponsibilityoftheusertoestablishthelimitationsandregulationsintheirparticulararea.Ingersoll Randanditsassociateddistributorsarehappytoadviseandassistinthesematters.
Forfurtherinformation,consultMaterialDataSheetsforULTRA.
TheaboveinformationcontainsdatasuppliedinsupportofUnitedKingdomControl of Substances Hazardous to Health (C.O.S.H.H.) regulations.
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OPeRATIOn AnD MAInTenAnCe MAnUAL GeneRAL InFORMATIOn
GeneRAL InFORMATIOn
PIPInG AnD InSTRUMenTATIOn
2242
6035
REV
F
1� http://air.ingersollrand.com
GeneRAL InFORMATIOn OPeRATIOn AnD MAInTenAnCe MAnUAL
KeY1 Filter,air 21 Gauge,pressure2 Valve,airinlet 22 Valve,relief(sirc)3 Airendassembly 23 Filter,generalpurposeair
4 Motor 24 Filter,highefficiencyair
5 Relay,motoroverload 25 Valve,check
6 Tank,separator-coarse 26 Recuperator
7 Tank,separator-fine 27 Valve,isolation(option)
8 Valve,minimumpressure 28 Moistureseparator
9 Aftercooler 29 Valve,check
10 Valve,blowdown 30 Evaporator
11 Switch,pressure 31 Indicator,dewpoint
12 Switch,temperature 32 Valve,condensate
13 Filter,coolant 33 Tube,capillary
14 Thermostat 34 Filterdrier,refrigerant
15 Cooler,oil 35 Condenser
16 Valve,pilot 36 Valve,hotgasbypass
17 Valve,relief 37 Compressor,refrigerant18 Valve,drain 38 Valve,autodrain19 Screen,scavenge 39 Receiver,air20 Valve,solenoid 40 Filter
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OPeRATIOn AnD MAInTenAnCe MAnUAL GeneRAL InFORMATIOnSCHeMATIC, eLeCTRICAL UP6 5–15HP FV 3PH 60Hz DOL – U.S.A.
KeY1FU,2FU,�FU
Fusecontrolcircuit HATS Switch,highairtemperature
�FU,5FU Fuse M Coilmotorstarter1Ma Contact,auxiliarystarter MIO Indicator,maintenanceoption
(Insteadofstandardhourmeter)1Mb Contact,auxiliarystarter MOT Motor
CPT Transformer,control120/1/50–�0Seetransformernameplateforwiringconnectionrequirements
OL Overload,motorstarter
CR Relay,control PS Switch,pressure
CRa Contact,controlrelay ST Pushbutton,start
CS Customersupplied115v/1/�0hz TP Terminalpoints
DO Dryeroption TS Tosupply
DM Motor,dryer W Standbylight
EDV Valve,electricdrain120/1/50–�0 nOTeSE-STOP Button,emergencystop 1. (*)Furnished,mountedandwiredoutsideofcontrol
panel,ifrequiredbyorder.G Poweronlight 2. Circuitshowninnormalpositionde–energized.
HM Hourmeter �. Allwiringtobemarkedinaccordancewiththisschematic.
HM1 Indicator,maintenance �. AllwiringtobeinaccordancewithNEC.
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GeneRAL InFORMATIOn OPeRATIOn AnD MAInTenAnCe MAnUALSCHeMATIC, eLeCTRICAL UP6 5–15HP SD 3PH 60Hz
KeY1FU,2FU Fuse,primary HATS Switch,highairtemperature�FU Fuse,secondary HM Hourmeter�FU,5FU Fuse,dryer HM1 Indicator,maintenance1LT Light,poweronindicator(green) MIO Indicator,maintenanceoption
(Insteadofstandardhourmeter)2LT Light,autorestartindicator(white) MTR Motor,compressor1M Contactor,main OL Overload,mainmotor1Ma,b,c Contacts,auxiliary.Maincontactor OLa Contact,mainmotoroverload2M Contactor,delta PS Switch,pressure2Ma,b Contacts,auxiliary.Deltacontactor ST Pushbutton,start1S Contactor,star TD Relay,deltastarting(10sec)1Sa,b Contacts,auxiliary.Starcontactor TDc Relay,delayoff,contact1SV Valve,solenoid(nc)CPT Transformer,control nOTeSCR Relay,control 1. (*)Furnished,mountedandwiredoutsideofcontrol
panel,ifrequiredbyorder.CRa Contact,controlrelay 2. Circuitshowninnormalpositionde–energized.CS Customersupplied115v/1/�0hz �. Allwiringtobemarkedinaccordancewiththis
schematic.DM Motor,dryer �. AllwiringtobeinaccordancewithNEC.DO DryeroptionEDV Valve,electricdrain(optional)E–STOP Switch,emergencystop
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OPeRATIOn AnD MAInTenAnCe MAnUAL GeneRAL InFORMATIOnSCHeMATIC, eLeCTRICAL UP6 5–15HP FV 1PH 60Hz - U.S.A.
KeY1FU,2FU,�FU
Fusecontrolcircuit M Coilmotorstarter
�FU,5FU Fuse,dryer MIO Indicator,maintenanceoption1Ma Contact,auxiliarystarter (Insteadofstandardhourmeter)
1Mb Contact,auxiliarystarter MTR Motor,compressor
CPT Transformer,control120/1/50–�0see OL Overload,motorstarter
Transformernameplateforwiring PS Switch,pressure
Connectionrequirements ST Pushbutton,start
CR Relay,control TP Terminalpoints
CRa Contact,controlrelay TS Tosupply
CS Customersupplied115v/1/�0hz W Standbylight
DM Motor,dryer nOTeSDO Dryeroption 1. (*)Furnished,mountedandwiredoutsideofcontrol
panel,ifrequiredbyorder.EDV Valve,electricdrain 2. Circuitshowninnormalpositionde–energized.
E-STOP Switch,emergencystop �. Allwiringtobemarkedinaccordancewiththisschematic.
G Poweronlight �. AllwiringtobeinaccordancewithNEC.
HM Hourmeter
HM1 Indicator,maintenance
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GeneRAL InFORMATIOn OPeRATIOn AnD MAInTenAnCe MAnUALSCHeMATIC, eLeCTRICAL UP5 5–15HP FV 3PH 50Hz DOL
KeY1FU Fuse,secondary MIO Indicator,maintenanceoption
(Insteadofstandardhourmeter)2FU,�FU Fuse,primary MM Motor,compressor�FU,5FU Fuse,dryer MOL Overload,mainmotor
CR Relay,control MOL-1 Contact,mainmotoroverloadCS Customersupplied2�0v/1/50hz PS Switch,pressureDM Motor,dryer ST Pushbutton,startDO Dryeroption T1 Transformer,controlEDV Valve,electricdrain TP TerminalpointsES Switch,emergencystop TS TosupplyHATS Switch,highairtemperatureHM HourmeterHM1 Indicator,maintenance nOTeSKM Contactor,main 1. (*)Furnished,mountedandwiredoutsideof
controlpanel,ifrequiredbyorder.KM–1,2 Contacts,auxiliary.Maincontactor 2. Circuitshowninnormalpositionde–energized.LT1 Light,poweronindicator(green) �. Allwiringtobemarkedinaccordancewiththis
schematic.
LT2 Light,autorestartindicator(white) �. AllwiringtobeinaccordancewithNEC.
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OPeRATIOn AnD MAInTenAnCe MAnUAL GeneRAL InFORMATIOnSCHeMATIC, eLeCTRICAL UP5 5–15HP SD 3PH 50Hz
KeY1SV Valve,solenoid(nc) KM2-1,2 Contacts,auxiliary.DeltacontactorCR Relay,control KM� Contactor,starCR-1 Contact,controlrelay KM�-1,2 Contacts,auxiliary.StarcontactorCS Customersupplied2�0v/1/50hz LT1 Light,poweronindicator(green)DM Motor,dryer LT2 Light,autorestartindicator(white)DO Dryeroption MIO Indicator,maintenanceoptionEDV Valve,electricdrain (Insteadofstandardhourmeter)HATS Switch,highairtemperature MOL Overload,mainmotorHM Hourmeter MOL-1 Contact,mainmotoroverloadHM1 Indicator,maintenance ST Pushbutton,startMM Motor,compressor T1 Transformer,controlP Switch,pressure TM1 Relay,deltastarting(10sec)ES Switch,emergencystop TM1-1 Relay,delayoff,contactFU1,FU2 Fuse,primaryFU� Fuse,secondary nOTeSFU�,FU5 Fuse,dryer 1. (*)Furnished,mountedandwiredoutsideof
controlpanel,ifrequiredbyorder.KM1 Contactor,main 2. Circuitshowninnormalpositionde–energized.KM-1,2,� Contacts,auxiliary.Maincontactor �. Allwiringtobemarkedinaccordancewiththis
schematic.KM2 Contactor,delta �. AllwiringtobeinaccordancewithNEC.
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InSTALLATIOn / HAnDLInG OPeRATIOn AnD MAInTenAnCe MAnUAL
InSTALLATIOn/HAnDLInGW
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http://air.ingersollrand.com 21
OPeRATIOn AnD MAInTenAnCe MAnUAL InSTALLATIOn / HAnDLInG
KeYA Packagepre-filler M Motor
B Hole,incomingpowersupplyconduit n Integrateddryer(Optional)
C Gauge,pressure O Compressorandcoolingairintake
D Yellowstand–bylight P Filter,coolant
e Greenpower–onlight Q Cartridge,coolantseparator
F Greenstartpushbutton R Valve,airendrelief
G Emergencystopbutton S Plug,coolantfiller
H Hourmeter T Sight–glass
I Starterbox U Plug,coolantdrain
J Liftingpoints V Valve,pilot
K Mountingholes(�x1�.0mm[0.550”]diameter) w Switch,pressure
L Filter,airinlet X Coolingairexhaust
nOTeS1. Foundationorfloormustbelevelandsupportall
mountingboltlocationsequally.Ifnecessary,shimorgroutthefourthboltlocation.
2. Foundationboltsshouldprotectthrunutsaminimumof1�mm(0.50”)toallowforlevelling.
�. Allowaminimumclearanceof1100mm(�2”)onthefrontand�20mm(��”)onthetop,leftrightandrearofthepackageforproperaircirculationandserviceability.
�. Approximatepackageweight:2��kg(�55lbs).
5. Externalpipingshallnotexertanyunresolvedmomentsorforcesontheunit.Usepipesizeaslargeorlargeratdischargeconnection.
�. Thereshouldbenoplasticorpvcpipingattachedtothisunitorusedforanylinesdownstream.
�. Donotpipeintoacommonheaderwithareciprocatingcompressor,unlessthereciprocatingcompressorutilizesadischargepulsationdamper.
�. SizingofelectricalcomponentsnotsuppliedbyIngersoll Randistheresponsibilityofthecustomerandshouldbedoneinaccordancewiththeinformationonthecompressordataplateandnationalandlocalelectricalcodes.
nOTeAll dimensions are in millimetres (inches) unless otherwise stated.
Ensurethatthecorrectforklifttruckslotsormarkedliftingpointsareusedwheneverthemachineisliftedortransported.
UnPACKInG
Thecompressorwillnormallybedeliveredwithapolythenecover.Ifaknifehastobeusedtoremovethiscoverensurethattheexteriorpaintworkofthecompressorisnotdamaged.
Ensurethatalltransportandpackingmaterialsarediscardedinamannerprescribedbylocalcodes.
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InSTALLATIOn / HAnDLInG OPeRATIOn AnD MAInTenAnCe MAnUAL
UP-SeRIeS TAnK MOUnTeD (80 GAL)
http://air.ingersollrand.com 2�
OPeRATIOn AnD MAInTenAnCe MAnUAL InSTALLATIOn / HAnDLInG
KeYA Packagepre-filler P Filter,coolant
B Hole,incomingpowersupplyconduit Q Cartridge,coolantseparator
C Gauge,pressure R Valve,airendrelief
D Yellowstand–bylight S Plug,coolantfiller
e Greenpower–onlight T Sight–glass
F Greenstartpushbutton U Plug,coolantdrain
G Emergencystopbutton V Valve,pilot
H Hourmeter w Switch,pressure
I Starterbox X Coolingairexhaust
J Liftingpoints 1A Valve,ball0.�5”N.P.T.
K Mountingholes(�x1�.5mm[0.��”]x��.5mm[1.�5”]slots)
1B Airreceiver(Ø�20.0mmx11��.�mmLG)(Ø2�.�0”x��.00”LG)
L Filter,airinlet 1C Locationformanualreceiverdrain
M Motor 1D Valve,receiverrelief
n Integrateddryer(Optional) 1e 0.25”dischargeportforoptionalelectricdrainvalve
O Compressorandcoolingairintake
nOTeS1. Foundationorfloormustbelevelandsupportall
mountingboltlocationsequally.Ifnecessary,shimorgroutthefourthboltlocation.
2. Foundationboltsshouldprotectthrunutsaminimumof1�mm(0.50”)toallowforlevelling.
�. Allowaminimumclearanceof1100mm(�2”)onthefrontand�20mm(��”)onthetop,leftrightandrearofthepackageforproperaircirculationandserviceability.
�. Approximatepackageweight:�20kg(�25lbs).
5. Externalpipingshallnotexertanyunresolvedmomentsorforcesontheunit.Usepipesizeaslargeorlargeratdischargeconnection.
�. Thereshouldbenoplasticorpvcpipingattachedtothisunitorusedforanylinesdownstream.
�. Donotpipeintoacommonheaderwithareciprocatingcompressor,unlessthereciprocatingcompressorutilizesadischargepulsationdamper.
�. SizingofelectricalcomponentsnotsuppliedbyIngersoll Randistheresponsibilityofthecustomerandshouldbedoneinaccordancewiththeinformationonthecompressordataplateandnationalandlocalelectricalcodes.
nOTeAll dimensions are in millimetres (inches) unless otherwise stated.
Ensurethatthecorrectforklifttruckslotsormarkedliftingpointsareusedwheneverthemachineisliftedortransported.
UnPACKInG
Thecompressorwillnormallybedeliveredwithapolythenecover.Ifaknifehastobeusedtoremovethiscoverensurethattheexteriorpaintworkofthecompressorisnotdamaged.
Ensurethatalltransportandpackingmaterialsarediscardedinamannerprescribedbylocalcodes.
2� http://air.ingersollrand.com
InSTALLATIOn / HAnDLInG OPeRATIOn AnD MAInTenAnCe MAnUAL
UP-SeRIeS TAnK MOUnTeD (120 GAL)
http://air.ingersollrand.com 25
OPeRATIOn AnD MAInTenAnCe MAnUAL InSTALLATIOn / HAnDLInG
KeYA Packagepre-filler P Filter,coolant
B Hole,incomingpowersupplyconduit Q Cartridge,coolantseparator
C Gauge,pressure R Valve,airendrelief
D Yellowstand–bylight S Plug,coolantfiller
e Greenpower–onlight T Sight–glass
F Greenstartpushbutton U Plug,coolantdrain
G Emergencystopbutton V Valve,pilot
H Hourmeter w Switch,pressure
I Starterbox X Coolingairexhaust
J Liftingpoints 1A Valve,ball0.�5”N.P.T.
K Mountingholes(�x1�.5mm[0.��”]x��.5mm[1.�5”]slots)
1B Airreceiver(Ø�1�.0mmx1�01.0mmLG)(Ø2�.��”x��.00”LG)
L Filter,airinlet 1C Locationformanualreceiverdrain
M Motor 1D Valve,receiverrelief
n Integrateddryer(Optional) 1e 0.25”dischargeportforoptionalelectricdrainvalve
O Compressorandcoolingairintake
nOTeS1. Foundationorfloormustbelevelandsupportall
mountingboltlocationsequally.Ifnecessary,shimorgroutthefourthboltlocation.
2. Foundationboltsshouldprotectthrunutsaminimumof1�mm(0.50”)toallowforlevelling.
�. Allowaminimumclearanceof1100mm(�2”)onthefrontand�20mm(��”)onthetop,leftrightandrearofthepackageforproperaircirculationandserviceability.
�. Approximatepackageweight:��0kg(���lbs).
5. Externalpipingshallnotexertanyunresolvedmomentsorforcesontheunit.Usepipesizeaslargeorlargeratdischargeconnection.
�. Thereshouldbenoplasticorpvcpipingattachedtothisunitorusedforanylinesdownstream.
�. Donotpipeintoacommonheaderwithareciprocatingcompressor,unlessthereciprocatingcompressorutilizesadischargepulsationdamper.
�. SizingofelectricalcomponentsnotsuppliedbyIngersoll Randistheresponsibilityofthecustomerandshouldbedoneinaccordancewiththeinformationonthecompressordataplateandnationalandlocalelectricalcodes.
nOTeAll dimensions are in millimetres (inches) unless otherwise stated.
Ensurethatthecorrectforklifttruckslotsormarkedliftingpointsareusedwheneverthemachineisliftedortransported.
UnPACKInG
Thecompressorwillnormallybedeliveredwithapolythenecover.Ifaknifehastobeusedtoremovethiscoverensurethattheexteriorpaintworkofthecompressorisnotdamaged.
Ensurethatalltransportandpackingmaterialsarediscardedinamannerprescribedbylocalcodes.
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InSTALLATIOn / HAnDLInG OPeRATIOn AnD MAInTenAnCe MAnUAL
UP-SeRIeS TAnK MOUnTeD (272 LITReS)
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OPeRATIOn AnD MAInTenAnCe MAnUAL InSTALLATIOn / HAnDLInG
KeYA Packagepre-filler P Filter,coolant
B Hole,incomingpowersupplyconduit Q Cartridge,coolantseparator
C Gauge,pressure R Valve,airendrelief
D Yellowstand–bylight S Plug,coolantfiller
e Greenpower–onlight T Sight–glass
F Greenstartpushbutton U Plug,coolantdrain
G Emergencystopbutton V Valve,pilot
H Hourmeter w Switch,pressure
I Starterbox X Coolingairexhaust
J Liftingpoints 1A Valve,ball0.�5”N.P.T.
K Mountingholes(�x1�.5mm[0.��”]x��.5mm[1.�5”]slots)
1B Airreceiver(Ø�00.0mmx1111.0mmLG)(Ø2�.�2”x��.��”LG)
L Filter,airinlet 1C Locationformanualreceiverdrain
M Motor 1D Valve,receiverrelief
n Integrateddryer(Optional) 1e 0.25”dischargeportforoptionalelectricdrainvalve
O Compressorandcoolingairintake
nOTeS1. Foundationorfloormustbelevelandsupportall
mountingboltlocationsequally.Ifnecessary,shimorgroutthefourthboltlocation.
2. Foundationboltsshouldprotectthrunutsaminimumof1�mm(0.50”)toallowforlevelling.
�. Allowaminimumclearanceof1100mm(�2”)onthefrontand�20mm(��”)onthetop,leftrightandrearofthepackageforproperaircirculationandserviceability.
�. Approximatepackageweight:�00kg(��0lbs).
5. Externalpipingshallnotexertanyunresolvedmomentsorforcesontheunit.Usepipesizeaslargeorlargeratdischargeconnection.
�. Thereshouldbenoplasticorpvcpipingattachedtothisunitorusedforanylinesdownstream.
�. Donotpipeintoacommonheaderwithareciprocatingcompressor,unlessthereciprocatingcompressorutilizesadischargepulsationdamper.
�. SizingofelectricalcomponentsnotsuppliedbyIngersoll Randistheresponsibilityofthecustomerandshouldbedoneinaccordancewiththeinformationonthecompressordataplateandnationalandlocalelectricalcodes.
nOTeAll dimensions are in millimetres (inches) unless otherwise stated.
Ensurethatthecorrectforklifttruckslotsormarkedliftingpointsareusedwheneverthemachineisliftedortransported.
UnPACKInG
Thecompressorwillnormallybedeliveredwithapolythenecover.Ifaknifehastobeusedtoremovethiscoverensurethattheexteriorpaintworkofthecompressorisnotdamaged.
Ensurethatalltransportandpackingmaterialsarediscardedinamannerprescribedbylocalcodes.
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InSTALLATIOn / HAnDLInG OPeRATIOn AnD MAInTenAnCe MAnUAL
UP-SeRIeS TAnK MOUnTeD (500 LITReS)
http://air.ingersollrand.com 2�
OPeRATIOn AnD MAInTenAnCe MAnUAL InSTALLATIOn / HAnDLInG
KeYA Packagepre-filler P Filter,coolant
B Hole,incomingpowersupplyconduit Q Cartridge,coolantseparator
C Gauge,pressure R Valve,airendrelief
D Yellowstand–bylight S Plug,coolantfiller
e Greenpower–onlight T Sight–glass
F Greenstartpushbutton U Plug,coolantdrain
G Emergencystopbutton V Valve,pilot
H Hourmeter w Switch,pressure
I Starterbox X Coolingairexhaust
J Liftingpoints 1A Valve,ball0.�5”N.P.T.
K Mountingholes(�x1�.5mm[0.��”]x��.5mm[1.�5”]slots)
1B Airreceiver(Ø�10.0mmx1���.0mmLG)(Ø2�.02”x��.��”LG)
L Filter,airinlet 1C Locationformanualreceiverdrain
M Motor 1D Valve,receiverrelief
n Integrateddryer(Optional) 1e 0.25”dischargeportforoptionalelectricdrainvalve
O Compressorandcoolingairintake
nOTeS1. Foundationorfloormustbelevelandsupportall
mountingboltlocationsequally.Ifnecessary,shimorgroutthefourthboltlocation.
2. Foundationboltsshouldprotectthrunutsaminimumof1�mm(0.50”)toallowforlevelling.
�. Allowaminimumclearanceof1100mm(�2”)onthefrontand�20mm(��”)onthetop,leftrightandrearofthepackageforproperaircirculationandserviceability.
�. Approximatepackageweight:�55kg(1000lbs).
5. Externalpipingshallnotexertanyunresolvedmomentsorforcesontheunit.Usepipesizeaslargeorlargeratdischargeconnection.
�. Thereshouldbenoplasticorpvcpipingattachedtothisunitorusedforanylinesdownstream.
�. Donotpipeintoacommonheaderwithareciprocatingcompressor,unlessthereciprocatingcompressorutilizesadischargepulsationdamper.
�. SizingofelectricalcomponentsnotsuppliedbyIngersoll Randistheresponsibilityofthecustomerandshouldbedoneinaccordancewiththeinformationonthecompressordataplateandnationalandlocalelectricalcodes.
nOTeAll dimensions are in millimetres (inches) unless otherwise stated.
Ensurethatthecorrectforklifttruckslotsormarkedliftingpointsareusedwheneverthemachineisliftedortransported.
UnPACKInG
Thecompressorwillnormallybedeliveredwithapolythenecover.Ifaknifehastobeusedtoremovethiscoverensurethattheexteriorpaintworkofthecompressorisnotdamaged.
Ensurethatalltransportandpackingmaterialsarediscardedinamannerprescribedbylocalcodes.
�0 http://air.ingersollrand.com
InSTALLATIOn / HAnDLInG OPeRATIOn AnD MAInTenAnCe MAnUAL
KeYCompressor
AirReceiver
AirDryer
Compressedairfilters
Systemdemandpoints
1.
2.
�.
�.
5.
nOTeItems [2] to [5] are optional or may be existing items of plant. Refer to your Ingersoll Rand distributor / representative for specific recommendations.
LOCATIOn In THe PLAnT
Thecompressorcanbeinstalledonanylevelfloorcapableofsupportingit.Adry,wellventilatedareawheretheatmosphereiscleanisrecommended.Aminimumof1m(�ft)shouldbeleftallaroundmachineforadequateserviceaccessandventilation.
Adequateclearanceneedstobeallowedaroundandabovethemachinetopermitsafeaccessforspecifiedmaintenancetasks.
Ensurethatthemachineispositionedsecurelyandonastablefoundation.Anyriskofmovementshouldberemovedbysuitablemeans,especiallytoavoidstrainonanyrigiddischargepiping.
CAUTIOnScrew type compressors [1] should not be installed in air systems with reciprocating compressors without means of isolation such as a common receiver tank. It is recommended that both types of compressor be piped to a common receiver using individual air lines.
CAUTIOnThe use of plastic bowls on line filters and other plastic air line components can be hazardous. Their safety can be affected by either synthetic coolants or the additives used in mineral oils. Ingersoll Rand recommends that only filters with metal bowls should be used on any pressurised system.
CAUTIOnThe standard compressor unit is not suitable for operation in temperatures liable to cause freezing as Condensate water is liable to be produced in the after cooler and receiver where fitted.
Refer to your Ingersoll Rand distributor for further information.
DISCHARGe PIPInG
Dischargepipingshouldbeatleastaslargeasthedischargeconnectionofthecompressor.Allpipingandfittingsshouldbesuitablyratedforthedischargepressure.
Itisessentialwheninstallinganewcompressor[1],toreviewthetotalairsystem.Thisistoensureasafeandeffectivetotalsystem.Oneitemwhichshouldbeconsideredisliquidcarryover.Installationofairdryers[�]isalwaysgoodpracticesinceproperlyselectedandinstalledtheycanreduceanyliquidcarryovertozero.
Itisgoodpracticetolocateanisolationvalveclosetothecompressorandtoinstalllinefilters[�].
ItisarequirementforairdryerscoveredunderAirCarethatcorrectlysizedIngersoll Randpreandafterfiltersareinstalled.
http://air.ingersollrand.com �1
OPeRATIOn AnD MAInTenAnCe MAnUAL InSTALLATIOn / HAnDLInG
60Hz UP6 5 UP6 7 UP6 10 UP6 15c
COMPReSSOR 125 150 210 125 150 210 125 150 210 125 150 210
Operatingpres-surePSIG(bar)
125(�.�)
150(10.�)
-- 125(�.�)
150(10.�)
210(1�.5)
125(�.�)
150(10.�)
210(1�.5)
125(�.�)
150(10.�)
210(1�.5)
FactorysetreloadpressurePSIG(bar)
110(�.5�)
1�0(�.��)
-- 110(�.5�)
1�0(�.��)
1�0(12.�1)
110(�.5�)
1�0(�.��)
1�0(12.�1)
110(�.5�)
1�0(�.��)
1�0(12.�1)
FlowrateCFM(m�/MIN)
1�.5(0.52)
1�.0(0.�5)
-- 2�.0(0.��)
25.0(0.�1)
1�.5(0.50)
��.0(1.0�)
��(0.��)
2�.0(0.��)
55.0(1.55)
50.0(1.�2)
��.0(1.0�)
Airenddischargetemperaturetrippoint.
22�°F(10�°C)
Ambientoperatingtemperature(min.)→(max.)
��°F(+2°C)→105°F(+�0°C)
MOTOR
Motorenclosure ODP TEFC ODP TEFC ODP TEFC ODP TEFC
Nominalpower 5HP �.5HP 10HP 15HP
Speed �500RPM
Insulationclass F
GeneRAL DATA
Residualcoolantcontent
�ppm(�mg/m�)
Separatorvesselcapacity
0.�gallons(�Litres)
Coolantcapacity 1.2gallons(�.5Litres)
SoundpressureleveltoCAGI-PNEUROP
�5dB(A) �5dB(A) ��dB(A) ��dB(A)
Weight-basemountunit
2�5kg(�50lb)
Weight-�0gallonReceivermounted
�20kg(�25lb)
Weight-120gallonReceivermounted
���kg(��0lb)
CAUTIOn
2�0/��0Dualvoltagemachinesarefittedwithadecaltoadvisethecorrectvoltageasconnectedfromthefactory.
Thereisadecalfittedtothestarterdoordescribingtheproceduretochangetheconnectionsforthealternativevoltage.
RewiringshouldonlybeeffectedbyacompetentElectrician.
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InSTALLATIOn / HAnDLInG OPeRATIOn AnD MAInTenAnCe MAnUAL
50Hz UP5 4 UP5 5 UP5 7 UP5 11c
COMPReSSOR � 10 1�.5 � 10 1�.5 � 10 1�.5 � 10 1�.5
OperatingpressurePSIG(bar)
115(�)
1�5(10)
210(1�.5)
115(�)
1�5(10)
210(1�.5)
115(�)
1�5(10)
210(1�.5)
115(�)
1�5(10)
210(1�.5)
FactorysetreloadpressurePSIG(bar)
100(�.5�)
125(�.��)
-- 100(�.��)
125(�.��)
1�0(1�.10)
100(�.��)
125(�.��)
1�0(1�.10)
100(�.��)
125(�.��)
1�0(1�.1)
FlowrateCFM(m�/MIN)
1�.5(0.55)
1�.0(0.�5)
-- 2�.0(0.�2)
2�.0(0.��)
1�.0(0.51)
��.0(1.0�)
��(0.��)
2�.0(0.��)
5�.5(1.�0)
50.0(1.�2)
��.0(�.�)
Airenddischargetemperaturetrippoint.
22�°F(10�°C)
Ambientoperatingtemperature(min.)→(max.)
��°F(+2°C)→105°F(+�0°C)
MOTORMotorenclosure TEFCNominalpower �KW 5.5KW �.5KW 11KWSpeed 2�00RPMInsulationclass F
GeneRAL DATAResidualcoolantcontent
�ppm(�mg/m�)
Separatorvesselcapacity
0.�gallons(�Litres)
Coolantcapacity 1.2gallons(�.5Litres)SoundpressureleveltoCAGI-PNEUROP
�5dB(A) �5dB(A) ��dB(A) ��dB(A)
Weight-basemountunit
2�5kg(�50lb)
Weight-2�2Litres-Receivermounted
�20kg(�25lb)
Weight-500LitresReceivermounted
�5�kg(1000lb)
DRYeR enGIneeRInG DATA 60Hz 50Hz
Electricalsupply 115V-1ph-�0Hz 2�0V-1ph-50HzL.R.A.current(Amps) �0.0 12.�F.L.A.current(Amps) 5.0 2.�
Totalinstalledpower(kW) 0.�� 0.��Electricalprotectionclass(std) NEMA1
(IP20)Factoryrefrigerantcharge(lb/g) 0.��lb
�5�gRefigerationtype 1��A
CAUTIOn2�0/��0Dualvoltagemachinesarefittedwithadecaltoadvisethecorrectvoltageasconnectedfromthefactory.Thereisadecalfittedtothestarterdoordescribingtheproceduretochangetheconnectionsforthealternativevoltage.RewiringshouldonlybeeffectedbyacompetentElectrician.
eLeCTRICAL DATA-UP6 5
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OPeRATIOn AnD MAInTenAnCe MAnUAL InSTALLATIOn / HAnDLInG
Standardvoltage 2�0V/1PH 200V 2�0V/�PH ��0V 5�5VFullloadcurrent(maximum) 2�.5A 15.5A 1�.5A �.�A 5.�AStartingcurrentDOL(StarDelta) - - - - -StartingtimeDOL(StarDelta) �–5Sec(�–10Sec)Startsperhour(maximum) �Controlvoltage 120VACRecommendedfuseratingSeenote1 �0A 25A 20A 10A �ARecommendedwiresizeAWGSeenote2 � 10 12 1� 1�
eLeCTRICAL DATA-UP6 7.5Standardvoltage 2�0V/1PH 200V 2�0V/�PH ��0V 5�5VFullloadcurrent(maximum) ��.1A 22.�A 1�.�A �.�A �.�AStartingcurrentDOL(StarDelta) - - - - -StartingtimeDOL(StarDelta) �–5Sec(�–10Sec)Startsperhour(maximum) �Controlvoltage 120VACRecommendedfuseratingSeenote1 50A �5A �5A 15A 12ARecommendedwiresizeAWGSeenote2 � � 10 1� 1�
eLeCTRICAL DATA-UP6 10Standardvoltage 2�0V/1PH 200V 2�0V/�PH ��0V 5�5VFullloadcurrent(maximum) - 2�.�A 2�.0A 1�.0A 10.�AStartingcurrentDOL(StarDelta) - - - - -StartingtimeDOL(StarDelta) �–5Sec(�–10Sec)Startsperhour(maximum) �Controlvoltage 120VACRecommendedfuseratingSeenote1 - 50A �5A 20A 15ARecommendedwiresizeAWGSeenote2 - � � 12 1�
eLeCTRICAL DATA-UP6 15cStandardvoltage 2�0V/1PH 200V 2�0V/�PH ��0V 5�5VFullloadcurrent(maximum) - ��.2A ��.�A 1�.�A 15.1AStartingcurrentDOL(StarDelta) - - - - -StartingtimeDOL(StarDelta) �–5Sec(�–10Sec)Startsperhour(maximum) �Controlvoltage 120VACRecommendedfuseratingSeenote1 - �5A �5A �0A 25ARecommendedwiresizeAWGSeenote2 - � � 10 10
1.Ifacircuitbreakerisselecteditshouldonlybeamagnetictriptype,setabovetheanticipatedstartingcurrentofthemachine,butbelowthemaximumprospectivefaultcurrentforthecircuit.Thecircuitbreakerorfuseabledisconnectmustbecapableofbreakingtheprospectivefaultcurrentatitsterminals.
2.PVC/PVCTypeCalculatedusingthefollowingconditions:
PVCinsulatedcable,armoured,copperconductors.
Cableclippedtoawall,infreeair.
Ambienttemperatureof�0°C(10�°F)andrelativehumidityof�0%.
i)
ii)
iii)
20m(�5ft)cablerun.
Voltdroplimitedto–10%duringstarting,–�%duringnormalrunning.
Protectedbythecircuitbreakerlistedabove.
iv)
v)
vi)
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InSTALLATIOn / HAnDLInG OPeRATIOn AnD MAInTenAnCe MAnUAL
eLeCTRICAL DATA-UP5 4Standardvoltage ��0V �00VFullloadcurrent(maximum) �.�A �.5AStartingcurrentDOL(StarDelta) �� ��StartingtimeDOL(StarDelta) �–5Sec(�–10Sec)Startsperhour(maximum) �Controlvoltage 120VACRecommendedfuseratingSeenote1 1�A 1�ARecommendedwiresizeSeenote2 �mm2Cu �mm2Cu
eLeCTRICAL DATA-UP5 5.5Standardvoltage ��0V �00VFullloadcurrent(maximum) 11.�A 11.2AStartingcurrentDOL(StarDelta) 100 �5StartingtimeDOL(StarDelta) �–5Sec(�–10Sec)Startsperhour(maximum) �Controlvoltage 120VACRecommendedfuseratingSeenote1 1�A 1�ARecommendedwiresizeSeenote2 �mm2Cu �mm2Cu
eLeCTRICAL DATA-UP5 7.5Standardvoltage ��0V �00VFullloadcurrent(maximum) 1�.�A 15.�AStartingcurrentDOL(StarDelta) 121(��) 11�(52)StartingtimeDOL(StarDelta) �–5Sec(�–10Sec)Startsperhour(maximum) �Controlvoltage 120VACRecommendedfuseratingSeenote1 20A 20ARecommendedwiresizeSeenote2 �mm2Cu �mm2Cu
eLeCTRICAL DATA-UP5 11cStandardvoltage ��0V �00VFullloadcurrent(maximum) 2�.0A 21.�AStartingcurrentDOL(StarDelta) (��) (�5)StartingtimeDOL(StarDelta) �–5Sec(�–10Sec)Startsperhour(maximum) �Controlvoltage 120VACRecommendedfuseratingSeenote1 �2A �2ARecommendedwiresizeSeenote2 �mm2Cu �mm2Cu
1.Ifacircuitbreakerisselecteditshouldonlybeamagnetictriptype,setabovetheanticipatedstartingcurrentofthemachine,butbelowthemaximumprospectivefaultcurrentforthecircuit.Thecircuitbreakerorfuseabledisconnectmustbecapableofbreakingtheprospectivefaultcurrentatitsterminals.
2.PVC/PVCTypeCalculatedusingthefollowingconditions:
PVCinsulatedcable,armoured,copperconductors.
i)
Cableclippedtoawall,infreeair.
Ambienttemperatureof�0°C(10�°F)andrelativehumidityof�0%.
20m(�5ft)cablerun.
Voltdroplimitedto–10%duringstarting,–�%duringnormalrunning.
Protectedbythecircuitbreakerlistedabove.
ii)
iii)
iv)
v)
vi)
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OPeRATIOn AnD MAInTenAnCe MAnUAL InSTALLATIOn / HAnDLInG
Ifthereareanydeviationsfromtheabove,orspecialregulationsapply,theinstallationmustbeplannedbyacompetent,qualifiedengineer.
nOTeAll data applies to standard product only.
eLeCTRICAL DATA
Anindependentelectricalisolatorordisconnectshouldbeinstalledadjacenttothecompressor.
Feedercables/wiresshouldbesizedbythecustomer/electricalcontractortoensurethatthecircuitisbalancedandnotoverloadedbyotherelectricalequipment.Thelengthofwiringfromasuitableelectricalfeedpointiscriticalasvoltagedropsmayimpairtheperformanceofthecompressor.
Feedercables/wiresconnectionstoisolatorordisconnectshouldbetightandclean.
Theappliedvoltagemustbecompatiblewiththemotorandcompressordataplateratings.
Thecontrolcircuittransformerhasdifferentvoltagetappings.Ensurethatthesearesetforthespecificappliedvoltagepriortostarting.
CAUTIOnnever test the insulation resistance of any part of the machines electrical circuits, including the motor without completely disconnecting the electronic controller (where fitted).
CAUTIOnensure that the motor rotates in the correct direction as indicated by direction arrows.
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OPeRATInG InSTRUCTIOnS OPeRATIOn AnD MAInTenAnCe MAnUAL
OPeRATInG InSTRUCTIOnS
GeneRAL OPeRATIOn
Thecompressorisanelectricmotordriven,singlestagescrewcompressor,completewithaccessoriespiped,wiredandbaseplatemounted.Itisatotallyselfcontainedaircompressorpackage.
Thestandardcompressorisdesignedtooperateinanambientrangeof�5.�°F-10�°F(2°Cto�0°C).Themaximumtemperatureisapplicableuptoamaximumelevationof�2�0ft(1000m)abovesealevel.Abovethisaltitudesignificantreductioninmaximumallowableambienttemperatureisrequired.
Compressioninthescrewtypeaircompressoriscreatedbythemeshingoftwo(male&female)helicalrotors.
Theair/coolantmixturedischargesfromthecompressorintotheseparationsystem.ThissystemremovesallbutafewPPMofthecoolantfromthedischargeair.Thecoolantisreturnedtothecoolingsystemandtheairpassesthroughtheaftercoolerandoutofthecompressor.
Coolingairismovedthroughthecoolersbythecoolingfananddischargedfromthemachine.
CAUTIOnCooling air is drawn in at the rear of the machine package passing through the filter and cooler before being discharged from the top of the machine. Care should be taken to avoid blocking the airflow, or causing any restriction in excess of the maximum backpressure allowed for ducting.
Do not direct the airflow at face or eyes.
Bycoolingthedischargeair,muchofthewatervapournaturallycontainedintheairiscondensedandmaybedrainedfromthedownstreampipingandequipment.
Thecoolantsystemconsistsofasump,cooler,thermostaticvalveandafilter.Whentheunitisoperating,thecoolantispressurizedandforcedtothecompressorbearings.
Thecompressorloadcontrolsystemisautomaticon-off line.Thisallowsthecompressortomaintainasetdischargelinepressurebyvaryingoutputcapacitytomatchthesystemdemand.Theunitisprovidedwithanautomaticstopandrestartsystemforuseinplantswheretheairdemandvariessufficientlytoallowacompressortoshutdownandsavepower.Significantsystemvolumewillassistthisandisrecommended.
Whenthecompressorisequippedwiththeoptionaldryer,thedryerwillcycleonandoffwiththecompressor.
wARnInGwhen the unit stops running as the result of low air demand, it may restart and return to load at any time.
Safetyofoperationisprovidedasthecompressorwillshutdownifexcessivetemperaturesorelectricaloverloadconditionsshouldoccur.
CAUTIOnThis unit is not designed or intended to operate when contaminated with silicone. Lubricants, greases or other items containing silicone should not be used on this unit.
CAUTIOnLOw DeMAnD APPLICATIOnS During periods of low demand, the compressor may not reach its normal operating temperature. Sustained operation at low demand can result in the build up of condensate in the coolant. If this situation occurs, the lubricating characteristics of the coolant can be impaired which may lead to damage of the compressor.
THe COMPReSSOR SHOULD Be ALLOweD AMPLe LOADeD RUnnInG TIMe OF AT LeAST 10 MInUTeS PeR HOUR DURInG nORMAL DAILY USe.
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OPeRATIOn AnD MAInTenAnCe MAnUAL OPeRATInG InSTRUCTIOnSCOMPReSSOR COnTROLS
Direct online starting:
ThecompressorisequippedforAutomaticStart&StopControl.Whenthereceivertankpressurereachesthefactorypre–setmaximumpressure,thepressureswitchstopstheunit.Whenthereceivertankpressuredropsbelowthefactorypre–setminimum.Thepressureswitchresetsandrestartstheunit.
Thepressureswitchcovercanberemovedbyunscrewingthetwoscrewsholdingthecover.
Pressure switch adjustment:
Thecompressorpackagewillcut–inandcut–outatfactorypresetpressuresettings.Adjustthepressureswitchonlyifabsolutelynecessary.
Adjustmentsaretobecarriedoutonlywhentheswitchismounted,underpressureandvoltage–free.
wARnInGHigh voltage is present at the pressure switch contacts when the power supply is connected. Disconnect, lock and tag main power supply before making adjustments.
wARnInGDo not adjust the pressure switch to exceed the maximum discharge pressure of the unit.
nOTewhen replacing the pressure switch cover, ensure the selector knob on the cover and the lever on the switch are both in the ”OFF” position.
nOTewhen the compressor is equipped with the optional dryer and filters, the pressure switch differential should be increased 10psi to account for the added pressure drop of the filters and dryer.
A. Upper Pressure Setting
B. Pressure Differential
AUTOMATIC START & STOP COnTROL
nOTeAutomatic Start & Stop Control is intended for use when the motor will start no more than 6 times per hour.
Whenthereceivertankpressurereachesthefactorypre–setmaximumpressure,thepressureswitchstopstheunit.Whenthereceivertankpressuredropsbelowthefactorypre–setminimum,thepressureswitchresetsandrestartstheunit.
DUAL COnTROL
Selecteitherautomaticstartandstopcontrolorconstantspeedcontrolbyadjustingtheknobontheauxiliaryvalve.Forautomaticstartandstopcontrol,turntheknobontheauxiliaryvalvefullyclockwisetodisabletheauxiliaryvalve.Thepressureswitchwillthenstartandstoptheunit.
Auxiliary Valve.
A. Knob
B. Clockwise
C. Counterclockwise
Selectconstantspeedcontroliftheunitrestartsinlessthan10minuteintervalsorrunsmorethan�0minutesperhour.Turntheknobfullycounterclockwisetoruntheunitcontinually.
nOTeThe auxilIary valve is factory pre–set at 5 psig (0,3 bar) lower than the factory pressure switch setting.
CAUTIOnRunning unloaded with no air demand, will cause the unit to be shutoff by the pressure switch.
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OPeRATInG InSTRUCTIOnS OPeRATIOn AnD MAInTenAnCe MAnUAL
1. PReSSURe GAUGe
Indicatesthesystempressure.
wARnInGDO nOT operate the compressor at discharge pressures exceeding the maximum operating pressure.
2. HOURMeTeR Recordsthetotalrunningtimeofthecompressor.
3.STOP BUTTOn / eMeRGenCY STOP Whendepressedwillstopthecompressorimmediately.The’Poweron’indicatorwillremainilluminated.TheSTOPbuttonmustbereleasedbeforethecompressorcanberestarted.
4. On PUSH BUTTOn SwITCH Whendepressedwillcausetheunittostartandruninaloadedconditionifthereisademandforair.Ifthereisnodemand,themachinewillstopautomatically.
5. POweR On InDICATOR LIGHT (Green)Indicatesthepresenceofcontrolvoltage.
6. STOPPeD/AUTO ReSTART InDICATOR LIGHT (Amber)Willilluminatewhenthemachinehasshut-downduetolowairdemand.Themachinewillrestartandloadautomaticallyassoonasthedemandforairreturns.
7. Dew POInT InDICATOR (Dryer Option)Greenindicatesgooddewpoint.Redindicatesewpointabove50°F(10°C)Blueindicatesfreezing.
PRIOR TO STARTInG
1.Makevisualcheckofthemachine,ensurethatallguardssecureandthatnothingisobstructingtheproperventilationof,orfreeaccesstothemachine.
2.Checkcoolantlevel.Addifnecessary.
�.Makesureairdischargevalveisopen.
�.Turnonelectricalisolatorordisconnect.ThePower on(5)indicatorwilllight,indicatingthatlineandcontrolvoltagesareavailable.
5.Checkdirectionofrotationatinitialstartorfollowinginterruptioninpowersupply.
wARnInGMake sure that all protective covers are in place.
Cooling air flow exhaust may contain flying debris. Safety protection should be worn at all times to avoid injury.
STARTInG
1.PresstheSTARTbutton.Thecompressorwillstartandthenloadautomatically.
nORMAL/eMeRGenCY STOPPInG
1.PressSTOPbutton(�)andthecompressorwillstopimmediately.
2.Turnoffelectricalisolatorordisconnect.
CAUTIOnAfter shutdown never allow unit to stand idle with pressure in receiver/separator system.
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OPeRATIOn AnD MAInTenAnCe MAnUAL MAInTenAnCe
MAInTenAnCe
MAInTenAnCe SCHeDULe
UP Series Maintenance Schedule
PeRIOD MAInTenAnCeEach2�hoursoperation Checkthecoolantlevelandreplenishifnecessary.
Visualcheckofmachineforanyleaks,dustbuilduporunusualnoiseorvibration
Reportimmediately,contactIngersoll Randauthorizeddistributorforassistanceifindoubt.
Whencompressorisreceivermounted Drainairreceiverofcondensate,orcheckthatautomaticdrainisoperating.
Visualcheckconditionofpackagepre-filter
Blowcleanifneeded.
First150hours Changethecoolantfilter.
Eachmonthor100hours Removeandcleanpackagepre-filter,replaceifneededCheckthecooler(s)forbuildupofforeignmatter.Cleanifnecessarybyblowingoutwithairorbypressurewashing.
Eachyearor2000hours Checktheoperationofthehightemperatureprotectionswitch(10�˚C).
ReplaceelementsinIRGPandIRHEfilters.
Changethecoolantfilter.
Checkscavengescreenforblockage,cleanifrequired.
Changetheseparatorelement.
ChangetheAirFilterelement.
Takecoolantsampleforfluidanalysis.
Changethepackagepre–filter.
CheckDriveBelts.
Motorswithoutgreasefittings-Replacesealedbearings
1yearexternaland�yearsinternalpressurevesselinspection.Frequencymaybeotherwisedefinedbylocalornationallegislation.
Separator vessel and air receiver when fitted.
Fullyinspectallexternalsurfaces,andfittings.Reportanyexcessivecorrosion,mechanicalorimpactdamage,leakageorotherdeterioration.
Everytwoyearsor�000hours Changedrivebelts.
ReplacetheUltra atwhicheverintervaloccursfirst.
Checkandreplaceallitemsincludedwithin2000hourservice.
Fitthefollowingreconditioningpartsasappropriate:SolenoidvalvesInletvalvekitMinimumPressurevalvekitThermostaticValveKit
Every�yearsor1�000hours Replaceallhoses.
Checkmotorswithgreasefittingsandgreasepermotordatatag
Fitreplacementelectricalcontactortips.
Motorswithoutgreasefittings-Replacesealedbearings
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MAInTenAnCe OPeRATIOn AnD MAInTenAnCe MAnUAL
ROUTIne MAInTenAnCe
Thissectionreferstothevariouscomponentswhichrequireperiodicmaintenanceandreplacement.
Itshouldbenotedthattheintervalsbetweenservicerequirementmaybesignificantlyreducedasaconsequenceofpooroperatingenvironment.Thiswouldincludeeffectsofatmosphericcontaminationandextremesoftemperature.
TheSERVICE/MAINTENANCE CHARTindicatesthevariouscomponents’descriptionsandtheintervalswhenmaintenancehastotakeplace.Oilcapacities,etc.,canbefoundintheGENERAL INFORMATIONsectionofthismanual.
Compressedaircanbedangerousifincorrectlyhandled.Beforedoinganyworkontheunit,ensurethatallpressureisventedfromthesystemandthatthemachinecannotbestartedaccidentally.
CAUTIOnBefore beginning any work on the compressor, open, lock and tag the main electrical disconnect and close the isolation valve on the compressor discharge. Vent pressure from the unit by slowly unscrewing the coolant fill cap one turn. Unscrewing the fill cap opens a vent hole, drilled in the cap, allowing pressure to release to atmosphere. Do not remove the fill cap until all pressure has vented from the unit. Also vent piping by slightly opening the drain valve. when opening the drain valve or the coolant fill cap, stand clear of the valve discharge and wear appropriate eye protection.
Ensurethatmaintenancepersonnelareproperlytrained,competentandhavereadtheMaintenanceManuals.
Prior to attempting any maintenance work, ensure that:-
allairpressureisfullydischargedandisolatedfromthesystem.Iftheautomaticblowdownvalveisusedforthispurpose,thenallowenoughtimeforittocompletetheoperation.
themachinecannotbestartedaccidentallyorotherwise.
allresidualelectricalpowersources(mainsandbattery)areisolated.
•
•
•
Prior to opening or removing panels or covers to work inside a machine, ensure that:-
anyoneenteringthemachineisawareofthereducedlevelofprotectionandtheadditionalhazards,includinghotsurfacesandintermittentlymovingparts.
themachinecannotbestartedaccidentallyorotherwise.
Prior to attempting any maintenance work on a running machine, ensure that:-
DAnGeROnly properly trained and competent persons should undertake any maintenance tasks with the compressor running or with electrical power connected.
theworkcarriedoutislimitedtoonlythosetaskswhichrequirethemachinetorun.
theworkcarriedoutwithsafetyprotectiondevicesdisabledorremovedislimitedtoonlythosetaskswhichrequirethemachinetoberunningwithsafetyprotectiondevicesdisabledorremoved.
allhazardspresentareknown(e.g.pressurisedcomponents,electricallylivecomponents,removedpanels,coversandguards,extremetemperatures,inflowandoutflowofair,intermittentlymovingparts,safetyvalvedischargeetc.).
appropriatepersonalprotectiveequipmentisworn.
looseclothing,jewellery,longhairetc.ismadesafe.
warningsignsindicatingthatMaintenance Work is in Progressarepostedinapositionthatcanbeclearlyseen.
Upon completion of maintenance tasks and prior to returning the machine into service, ensure that:-
themachineissuitablytested.
allguardsandsafetyprotectiondevicesarerefittedandcorrectlyworking.
allpanelsarereplaced,canopyanddoorsclosed.
hazardousmaterialsareeffectivelycontainedanddisposedofinamannercompliantwithlocalorNationalenvironmentalprotectioncodes.
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•
•
•
•
•
•
•
••
••
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OPeRATIOn AnD MAInTenAnCe MAnUAL MAInTenAnCe
wARnInGDo not under any circumstances open any drain valve or remove components from the compressor without first ensuring that the compressor is FULLY SHUT- DOwn, power isolated and all air pressure relieved from the system.
TOP UP COOLAnT PROCeDURe
Slowlyremovefillcap.
Pourcoolantintospoutuntillspoutalmostoverflows.
Replaceandtightenoilfillcap.
Startunitforabout10seconds(untilcoolantdrainsoutthebottomofthesightglass).
Slowlyremovefillcap.
Re–fillintospoutuntilspoutalmostoverflows.
Replaceandtightenoilfillcap.
Rununit.
nOTeCoolant level is correct when a unit is showing coolant in bottom half of sight glass when up to operating temperature (ten minutes running loaded).
A. Correct at operating temperature
B. Too much
C. OK
D. Too little
Repeatthisproceduretogetcoolanttoproperlevelwhenuptooperatingtemperature.Whentheunitisshutdown,coolantwillusuallyfillupsightglass.Donotadjustlevelbasedonlevelatshutdown.Properlevelisalwayssetforarunningunitatoperatingtemperature.
CAUTIOnensure that SSR ULTRA is used. Failure to do so will void manufacturers warranty.
1.
2.
�.
�.
5.
�.
�.
�.
COOLAnT CHAnGe PROCeDURe
Itisbettertodrainthecoolantimmediatelyafterthecompressorhasbeenoperatingastheliquidwilldrainmoreeasilyandanycontaminantwillstillbeinsuspension.
Stopthemachine,electricallyisolateandventalltrappedpressure.
Placeasuitablecontainerclosetothedrainvalve.
Slowlyremovefillcap.
Removeplugfromdrainvalve.
Openthedrainvalveanddraincoolantintocontainer.
Closethedrainvalve.
Replaceplugindrainvalve.
Refillthemachinefollowingthe”topupcoolant”procedureabove.Afterinitialfill,topurgeanyairlocks,themachineshouldberunforafewminutescyclingbetweenloadandnoload,beforecheckingthattheleveliscorrect.
Replaceandtightenoilfillcap.
COOLAnT FILTeR CHAnGe PROCeDURe
Stopthemachine,electricallyisolateandventalltrappedpressure.
Loosenfilterwiththecorrecttool.
Removethefilterfromthehousing.
Placetheoldfilterinasealedbaganddisposeofinasafeway.
Cleanthematingfaceofthehousingtakingcaretoavoidanyparticlesenteringthemachine.
RemovethenewIngersoll Randreplacementfilterfromitsprotectivepackage.
Applyasmallamountoflubricanttothefilterseal.
Screwthenewfilterdownuntilthesealmakescontactwiththehousing,thenhandtightenafurtherhalfturn.
Startthecompressorandcheckforleaks.
AIR FILTeR eLeMenT CHAnGe PROCeDURe
Stopthemachine,electricallyisolateandventalltrappedpressure.
Unscrewtheretainingcapandwithdrawtheoldelement.
Fitthenewelement.
Replacetheretainingcap.
1.
2.
�.
�.
5.
�.
�.
�.
�.
1.
2.
�.
�.
5.
�.
�.
�.
�.
1.
2.
�.
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MAInTenAnCe OPeRATIOn AnD MAInTenAnCe MAnUAL
SePARATOR eLeMenT CHAnGe PROCeDURe
Stopthemachine,electricallyisolateandventalltrappedpressure.
Loosenseparatorelementwiththecorrecttool.
Removetheelementfromthehousing;placeitinasealedbaganddisposeofitsafely.
Cleanthematingfaceofthehousing.
RemovethenewIngersoll Randreplacementelementfromitsprotectivepackage.
Applyasmallamountoflubricanttotheelementseal.
Screwthenewelementdownuntilthesealmakescontactwiththehousing,thenhandtightenafurtherhalfturn.
Startthecompressorandcheckforleaks.
CAUTIOnThis unit is not designed or intended to operate when contaminated with silicone. Lubricants, greases or other items containing silicone should not be used on this unit.
COOLeR CLeAnInG PROCeDURe
Stopthemachine,electricallyisolateandventalltrappedpressure.
Removethetopcovertoobtainaccesstothecooler.
1.
2.
�.
�.
5.
�.
�.
�.
1.
2.
Cleanthecooler.
Rebuildinreverseorder.
BeLT CHeCKInG AnD ADJUSTMenT PROCeDURe
Checkbelttensionoccasionally,especiallyifloosenessissuspected.Aquickchecktodetermineifadjustmentispropermaybemadebyobservingtheslacksideofthebeltforaslightbowwhentheunitisinoperation.Ifaslightbowisevident,thebeltisusuallyadjustedsatisfactorily.
Abelttensionmeasurementdevicecanbeusedtodeterminethetensionofthebelt.
Belttensioningcanbeachievedbylooseningtheairendanchorscrews,abelttensioningboltisprovidedtoaidinmovingtheairend.
Followtheproceduresoutlinedbelowtocorrectlysetandmeasurebelttension.
1.Layastraightedgeacrossthetopoutersurfaceofthebeltdrivefrompulleytosheave.
2.Atthecenterofthespan,perpendiculartothebelt,applypressuretotheoutersurfaceofthebeltwithatensiongauge.Forcethebelttothedeflectionindicatedinthetablebelow,andcomparethereadingonthetensiongaugetothefiguresshown.
�.
�.
BeLT TenSIOn
5hp/�kw* �.5hp/5.5kw* 10hp/�.5kw* 15hp/11kw**New Used New Used New Used New Used
�0hz125psig �5Lb
(��Kg)�2Lb
(2�Kg)110Lb(50Kg)
�0Lb(�1Kg)
110Lb(50Kg)
�0Lb(�1Kg)
1�0Lb(��Kg)
120Lb(5�Kg)
150psig �5Lb(��Kg)
�2Lb(2�Kg)
�0Lb(�1Kg)
�5Lb(��Kg)
110Lb(50Kg)
�0Lb(�1Kg)
1�0Lb(��Kg)
120Lb(5�Kg)
210psig �5Lb(��Kg)
�2Lb(2�Kg)
�0Lb(�1Kg)
�5Lb(��Kg)
110Lb(50Kg)
�0Lb(�1Kg)
150Lb(��Kg)
125Lb(5�Kg)
50hz�bar �5Lb
(��Kg)�0Lb
(�2Kg)�5Lb
(��Kg)�0Lb
(�2Kg)110Lb(50Kg)
�0Lb(�1Kg)
1�0Lb(��Kg)
120Lb(5�Kg)
10bar �0Lb(�1Kg)
�5Lb(��Kg)
�5Lb(��Kg)
�0Lb(�2Kg)
120Lb(5�Kg)
100Lb(�5Kg)
1�0Lb(��Kg)
120Lb(5�Kg)
1�.5bar �0Lb(�1Kg)
�5Lb(��Kg)
100Lb(�5Kg)
�0Lb(��Kg)
120Lb(5�Kg)
100Lb(�5Kg)
150Lb(��Kg)
125Lb(5�Kg)
*”KrikitI”gaugeorequal**”KrikitII”gaugeorequal
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OPeRATIOn AnD MAInTenAnCe MAnUAL MAInTenAnCeEnsurethepulleyandsheaveareproperlyalignedandthemotoranchorscrewsareadequatelyretightenedpriortorestartingthecompressor.
CAUTIOnImproper pulley/sheave alignment and belt tension can result in motor overload, excessive vibration, and premature belt and/or bearing failure. To prevent these problems from occurring, ensure the pulley and sheave are aligned and belt tension is satisfactory after installing new belts or tensioning existing belts.
eLeCTRIC DRAIn VALVe (OPTIOnAL)
PRODUCT DeSCRIPTIOn
TheElectricDrainValveremovescondensedwaterandoilfromtheairreceivertank.Additionaldrainsmaybeinstalledthroughoutyourcompressedairsystem,includingaftercoolers,filters,driplegsanddryers.TheElectricDrainValveoperatesonatimerwhichcanbesettoautomaticallydraintheairreceivertankatoperator-determinedintervals.
Keyfeaturesinclude:
100%continuousduty
NEMA�enclosure
Adjustabletimeon(0.5-10seconds)
Adjustabletimeoff(0.5-�5minutes)
Stainlesssteeloperator
LEDtoindicateelectricalpowerison
LEDtoindicatevalveisopen
Manualoverride
OPeRATIOn
Openthestrainerballvalve.
Strainer Ball Valve.
OPEN CLOSED
2. Setthe“timeoff”and“timeon”knobs.SeeTIMERSETTINGS(below)foranexplanationofthesettings.
�. Duringcompressoroperation,checkforairleaks.
TIMeR SeTTInGS
The“timeoff”settingdeterminestheintervalbetween
••••••••
1.
cyclesfrom�0secondsto�5minutes.The“timeon”settingdeterminestheactualtimethecompressordrainscondensate.
Thetimer’scyclerateanddrainopeningtimeshouldbeadjustedtoopenjustlongenoughtodischargethecondensate.Thetimerisproperlysetwhenitopensanddischargescondensateandthenventsairforapproximatelyonesecondbeforeclosing.Adjustmentsmaybemadedependingonmanyfactors,includinghumidityanddutycycle.
TROUBLeSHOOTInG
TROUBLe CAUSe ACTIOnValve will notclose.
Debrisinsolenoidvalvepreventsdiaphragmfromseating.
Removesolenoidvalve,disassemble,cleanandreas-semble.
Shortinelectricalcomponent.
Checkandreplacepowercordortimerasneeded.
Timer will notactivate
Noelectricalsup-ply.
Applypower.
Timermalfunction Replacetimer.Cloggedport. Cleanvalve.Solenoidvalvemalfunction.
Replacesolenoidvalve.
Cloggedstrainer. Cleanstrainer.
MAInTenAnCe
Periodicallycleanthescreeninsidethevalvetokeepthedrainfunctioningatmaximumcapacity.Todothis,performthefollowingsteps:
Closethestrainerballvalvecompletelytoisolateitfromtheairreceivertank.
PresstheTESTbuttononthetimertoventthepressureremaininginthevalve.Repeatuntilallpressureisremoved.
CAUTIOnHigh pressure air can cause injury from flying debris. ensure the strainer ball valve is completely closed and pressure is released from the valve prior to cleaning.
�. Removetheplugfromthestrainerwithasuitablewrench.Ifyouhearairescapingfromthecleaningport,STOPIMMEDIATELYandrepeatsteps1and2.
�. Removethestainlesssteelfilterscreenandcleanit.Removeanydebristhatmaybeinthestrainerbodybeforereplacingthefilterscreen.
5. Replaceplugandtightenwithwrench.
�.WhenputtingtheElectricDrainValvebackintoservice,presstheTESTbuttontoconfirmproperfunction.
1.
2.
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MAInTenAnCe OPeRATIOn AnD MAInTenAnCe MAnUAL
Beforeaccessingliveelectricalparts,disconnectthepowersupplytothedryerusingdisconnectswitchordisconnectthecableconnections.
Preventive maintenance
Foroptimumperformancefromyourdryer,followtheperiodicmaintenancescheduledescribedbelow.
weeKLY COnDenSATe DRAInSVerifythatthecondensatedrainsareoperatingcorrectly.
eVeRY 4 MOnTHS COnDenSeRRemoveanydustfromthecon-denserfins.COMPReSSORMakesurecompressorpowerconsumptioncomplieswithdataplatespecifications.
YeARLY COnDenSATe DRAInSCompletelydisassemblethedrainsandcleanalltheircompo-nents.AIR FILTeRReplaceairfilterelement.
MOISTURe SePARATOR MAInTenAnCe
Themoistureseparatorwilloperateindefinitelyundernormalworkingconditions,howeveratsometimeitmaybenecessarytoreplacethesealsshouldthehousingleak.
Isolatethehousingfromtheairsupply.
Fullydepressurizeindrainbowlasappropriate.
Unscrewbowlandremove.Ifpressurehasnotbeencompletelyreleasedfromthehousing,airwillescapefromthewarningholegivinganaudiblealarm.Screwbackbowlandrepeatinstruction2beforeattemptingagain.Shouldresistancetounscrewingbeexperienced,provisionismadefora’C’spannertofitontotheribsofthebowl.
Checkconditionofbowlsealandreplaceifnecessary.Cleanscrewthreads.
Refitbowlwith’O’ringseal.
Repressurizeandcheckforleaks.Ifleaksoccurtheywillmostprobablybefromthebowl’O’ring.Depressurizehousingandremove’O’ringasstatedaboveandinspectandclean.Ensurethatmatingsurfacesarecleanandthenrefit’O’ringandrepressurize.
1.
2.
�.
�.
5.
�.
AIR FILTeR MAInTenAnCe
Inordertoensureoptimumcompressedairqualitythefilterelementshouldbereplacedasfollows.(Usedfilterelementsmustbedisposedofinaccordancewithlocalregulations.)
UseonlygenuineIngersoll Randreplacementelements.
1
2
2
3
> 30s
4 5
0 bar0 psi
1
2
0 bar0 psi
7 8
0 bar0 psi
9 10
2
1
0 bar0 psi
0 bar0 psi
1
2
12
5 6
1
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OPeRATIOn AnD MAInTenAnCe MAnUAL MAInTenAnCe
DISASSeMBLInG THe UnIT
Theunithasbeendesignedandconstructedtoguaranteecontinuousoperation.
Thelongservicelifeofsomecomponentssuchasthefanandcompressordependsongoodmaintenance.
Theunitmustonlybedisassembledbyarefrigerantspecialist.
Refrigerantliquidandlubricatingoilinsidetherefrigerationcircuitmustberecoveredincompliancewithcurrentnormsinthecountrywherethemachineisinstalled.
ReCYCLInG DISASSeMBLYFrameandpanels Steel/epoxyresinpolyester
Heatexchanger(cooler) Stainlesssteel
Pipes Copper
Insulation Gumsynthetic
Compressor Steel/copper/aluminium/oil
Condenser Aluminium
Refrigerant R1��a
Valve Steel
ReFRIGeRAnT LeAKS In THe ReFRIGeRATIOn CIRCUIT
Theunitisdespatchedinperfectworkingorder,alreadycharged.
Refrigerantleaksmaybeidentifiedbytrippingoftherefrigerationoverloadprotector.
IFALEAKISDETECTEDINTHEREFRIGERANTCIRCUIT,SEEKTECHNICALASSISTANCE.
ReFRIGeRAnT CHARGInG
THISOPERATIONMUSTONLYBEPERFORMEDBYAREFRIGERANTSPECIALIST.
wHen RePAIRInG THe ReFRIGeRAnT CIRCUIT, COLLeCT ALL THe ReFRIGeRAnT In A COnTAIneR AnD DISPOSe OF IT In THe APPROPRIATe MAnneR.
CHARACTeRISTICS OF ReFRIGeRAnT R134A
Innormaltemperatureandpressureconditionstheaboverefrigerantisacolorless,classA1/A1gaswithTVLvalueof1000ppm(ASHRAEclassification).
Ifarefrigerantleakoccurs,thoroughlyairtheroombeforecommencingwork.
TROUBLeSHOOTInG
TROUBLe CAUSe ACTIOn
Solenoid condensate valve will not close.
Debrisinsolenoidvalvepreventsdiaphragmfromseating.
Removesolenoidvalve,disassemble,cleanandreassemble.
Shortinelectricalcomponent.
Checkandreplacepowercordortimerasneeded.
Drain timer will not operate.
Noelectricalsupply. Applypower.
Timermalfunction Replacetimer.
Cloggedport. Cleanvalve.
Solenoidvalvemalfunction.
Replacesolenoidvalve.
Cloggedstrainer. Cleanstrainer.
MAInTenAnCe
Periodicallycleanthescreeninsidethevalvetokeepthedrainfunctioningatmaximumcapacity.Todothis,performthefollowingsteps:
Closethestrainerballvalvecompletelytoisolateitfromtheairreceivertank.
PresstheTESTbuttononthetimertoventthepressureremaininginthevalve.Repeatuntilallpressureisremoved.
CAUTIOnHigh pressure air can cause injury from flying debris. ensure the strainer ball valve is completely closed and pressure is released from the valve prior to cleaning.
�. Removetheplugfromthestrainerwithasuitablewrench.Ifyouhearairescapingfromthecleaningport,STOPIMMEDIATELYandrepeatsteps1and2.
�. Removethestainlesssteelfilterscreenandcleanit.Removeanydebristhatmaybeinthestrainerbodybeforereplacingthefilterscreen.
5. Replaceplugandtightenwithwrench.
�. WhenputtingtheElectricDrainValvebackintoservice,presstheTESTbuttontoconfirmproperfunction.
1.
2.
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TROUBLe SHOOTInG OPeRATIOn AnD MAInTenAnCe MAnUAL
TROUBLe SHOOTInG
PROBLeM CAUSe ReMeDYCompressor fails to start
MainspowerorControlvoltagenotavailable.
§§§
Checkincomingpowersupply.Checkthecontrolcircuitfuse.Checkthetransformersecondarywindingsforthecontrolvoltage.
DefectiveStar/Deltatimer. § ChangeStar/Deltatimer.
Machine shuts down periodically
Highairendtemperature. Topupcoolant.
Motoroverload. § Setoverloadtocorrectvalueandswitchtomanualreset.
Linevoltagevariation. § Ensurevoltagedoesnotdropbelow10%onstartupand�%running.
High current draw Compressoroperatingaboveratedpressure.
Setpressuretocorrectratingformachine.
Separatorcartridgecontaminated. Changeairfilter,andseparatorelement.
Lowvoltage. § Ensurevoltagedoesnotdropbelow10%onstartupand�%running.
Unbalancedvoltage. Correctincomingsupplyvoltage.
Damagedairend. † ChangeAirend.
Low current draw Airfiltercontaminated. Changeairfilter.
Compressoroperatingunloaded. Setpressuretocorrectratingformachine.
Highvoltage. Reducesitevoltagetocorrectoperatingvoltage.
Defectiveinletvalve. † Fitinletvalveservicekit.
High discharge pressure
Defectiveorincorrectpressureswitchsetting.
Replaceorsetpressuretocorrectratingformachine.
Blowdownvalvedefective. † Fitblowdownsolenoidservicekit.
Inletvalvemalfunction. † Fitinletvalveservicekit.
Low system air pressure
Separatorcartridgecontaminated. FitnewSeparatorelement.
Incorrectpressuretransducersetting Setpressuretocorrectratingformachine.
Minimumpressurevalvemalfunction. † FitMinimumpressurevalveservicekit.
Blowdownvalvedefective. † Fitblowdownsolenoidservicekit.
Drivebeltslipping. Fitnewbelt.
Airsystemleaks. † Fixleaks.
Inletvalvemalfunction. † Fitinletvalveservicekit.
Systemdemandexceedscompressordelivery.
Reducedemandorinstalladditionalcompressor.
Compressedairfilterscontaminated. Replaceairfilterelements.
High dewpoint Refrigerationcompressornotsuppliedpower.
Checkincomingpowersupply.
Checkthedryerprotectionfuse.
Checkauxiliarycontactonmainmotorcontactor.
Condensatesystemmalfunction. Checkoperationofdrainvalve.
Checkoperationofcondensatecheckvalves.
Condenserdirty. Cleancondenserandreplacepanelfilterelement.
Ice formation in dryer Lowevaporatorpressure. Checkhotgasvalvesetting.
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OPeRATIOn AnD MAInTenAnCe MAnUAL TROUBLe SHOOTInG
PROBLeM CAUSe ReMeDYCompressor trips due to over tem-perature
Compressoroperatingaboveratedpres-sure.
Setpressuretocorrectratingformachine.
Packagepre–filterblocked. Clean/replacepackagepre–filter.
Coolerblocked. Cleancooler.
Missingorincorrectlyfittedenclosurepanels
Ensurethatallenclosurepanelsarecorrectlyfitted.
Lowcoolantlevel. Topupcoolantandcheckforleaks.
Highambienttemperature. Re–sitecompressor.
Restrictedcoolingairflow. Ensurecorrectairflowtocompressor.
excessive coolantconsumption
Separatorelementleak. FitnewSeparatorelement.
Blockedseparatorelementdrain. † Removefittingsandclean.
Compressoroperatingbelowratedpres-sure.
Setpressuretocorrectratingformachine.
Coolantsystemleak. † Fixleaks.
excessive noise level Airsystemleaks. † Fixleaks.
Airenddefective. † ChangeAirend.
BeltsSlipping. Replacebeltandtensioner.
Motordefective. † Replacemotor.
Loosecomponents. † Retightenlooseitems.
Shaft seal leaking Defectiveshaftseal. † FitAirendshaftsealkit.
Pressure relief valveopens
Defectiveswitchorincorrectpressureswitchsetting.
Replaceorsetpressuretocorrectratingformachine.
Minimumpressurevalvemalfunction. † FitMinimumpressurevalveservicekit.
Blowdownvalvedefective. † Fitblowdownsolenoidservicekit.
Inletvalvemalfunction. † Fitinletvalveservicekit.
Pressurereliefvalvedefective. Checkthesettingofthepressurereliefvalveandtheratedpressure.
Black residue on beltguard/cooler box
Drivebeltslipping. Replacebeltandtensioner.
Pulleysmisaligned. Re–alignpulleys.
Wornpulleys. † Replacepulleysandbelt.
Safety valve blowswhen compressor goes on load
Minimumpressurevalvestuckclosed. Stripminimumpressurevalve,examineandrepairifnecessary.
Safetyvalvefaulty Checkthesettingofthesafetyvalveandtheratedpressure.
nOTeS:
§ Mustbecarriedoutbyacompetentelectrician.
† ThisworkisrecommendedtobecarriedoutonlybyanIngersoll Randauthorizedservicetechnician.
CAUTIOn
LOWDEMANDAPPLICATIONS
Duringperiodsoflowdemand,thecompressormaynotreachitsnormaloperatingtemperatureSustainedoperationatlowdemandcanresultinthebuildupofcondensateinthecoolant.Ifthissituationoccurs,thelubricatingcharacteristicsofthecoolantcanbeimpairedwhichmayleadtodamageofthecompressor.
THECOMPRESSORSHOULDBEALLOWEDAMPLELOADEDRUNNINGTIMEOFATLEAST10MINUTESPERHOURDURINGNORMALDAILYUSE.
LOOK wHAT InGeRSOLL RAnD CAn DO FOR YOU!
efficient Field ServiceWemaintainahighlytrainedstaffoftechnicianstoserviceyourequipmentforpreventivemaintenance,ortoassistyoushouldemergencieseveroccur.
Special engineering ServiceWecanhelpyouidentifyandsolveyourproblemsbyevaluatingyourneedsandrecommendingtheproperequipmenttogiveyourmaximumefficiency.
Complete Stock of equipmentWecarryacompletelineofIngersoll Randequipmentandaccessoriesdesignedtomeetanycompressedairapplication.WearebackedbyIngersoll Rand’spromptfactoryshipmenttoensureyouon-timedelivery.
Spare PartsBystockinggenuineIngersoll Randspareparts,wecanhelpyouavoidcostlydelaysorsubstitutinginferiorparts.UsinggenuineIngersoll RandpartsonyouIngersoll Randequipmentwillhelptokeepevenolderequipmentrunningingood-as-newcondition.
Complete Repair ServiceOurtrainedtechnicianswillrepairoroverhaulyourequipmenttofactoryspecifications,usingonlygenuineIngersoll Randparts.
A SUBSTITUTe IS nOT A RePLACeMenT!EnsureyougetpeakperformanceandlongevityoutofyourIngersoll RandproductbyinsistingongenuineIngersoll Randreplacementpartsandmaintenancekits.NotonlyarethereplacementpartsmadetoprecisedimensionsandOEM-specifiedmetallurgy,buteachpartisbackedbytheIngersoll Randwarranty.YourlocalCustomerCenter,Distributor,ordirectIngersoll Randsalespersonwillworkwithyourtoensureyougetthepartsyouneedtodothejobright.EquipyourmachineswithonlythebestIngersoll Randgenuineparts.
nOTe: THe USe OF RePAIR PARTS OTHeR THAn THOSe InCLUDeD wITHIn THe InGeRSOLL RAnD COMPAnY APPROVeD PARTS LIST MAY CReATe UnSAFe COnDITIOnS OR MeCHAnICAL FAILUReS OVeR wHICH InGeRSOLL RAnD COMPAnY HAS nO COnTROL. InGeRSOLL RAnD COMPAnY SHALL BeAR nO ReSPOnSIBILITY FOR eQUIPMenT On wHICH nOn-APPROVeD RePAIR PARTS ARe InSTALLeD.
Themanufacturerreservestherighttomakechangesoraddimprovementswithoutnoticeandwithoutincurringanyobligationtomakesuchchangestoproductspreviouslysold.