spinning sampling technical presentation
TRANSCRIPT
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SS SPINNING SAMPLINGBM: M. Wali KhanDate: 26 Jan 2017
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CONTENTSSpinning Machine
• Blow Room
• Carding
• Drawing Machine
• Combing Machine
• Roving Machine
• Ring Spinning Machine
• Auto Cone Machine
Spinning Sampling
• DSBL-01 Digital Blowing-Carding Combined
Sampling Machine
• DSDr-01B Digital Sample Drawing Machine
• DSCo-01A Digital Sample Combing Machine
• DSRo-01 Digital Sample Cotton Roving
Frame
• DSSp-02B Digital Sample Spinning Machine
• Auto Winding Machine
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• Input or Feed product→→→ Manufacturing process →→→Output or Delivery product
• Fiber → → → → → Blow Room → → → → → Lap ↓
• Lap → → → → → → Carding → → → → Card Sliver ↓
• Card Sliver → → → 1st Drawing Frame → → → Drawn Sliver ↓
• Drawn Sliver → → → 2nd Drawing Frame → → → Drawn Sliver ↓
• Drawn Sliver → → → → Simplex → → → → → Roving ↓
• Roving → → → → Ring Frame → → → → → Yarn Bobbin ↓
• Yarn Bobbin → → → → → Cone winding → → → → Yarn Cone
Carded Cotton Yarn manufacturing process
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• Input or Feed product→→→Manufacturing process→→→Output or Delivery product
• Fiber → → → → Blow Room → → → Lap ↓
• Lap → → → → → Carding → → → Card Sliver ↓
• Card Sliver → → → → Pre-Comber Drawing → → → Sliver (Pre-Drawing) ↓
• Sliver → → → Sliver Lap Forming → → → Lap ↓
• Lap → → → → → Combing → → → Comb Sliver ↓
• Comb Sliver → → → → Post-Comb Drawing (1) → → → Drawn Comb Sliver ↓
• Drawn Comb Sliver → → → Post-Comb Drawing (2) → → → Drawn Comb Sliver ↓
• Drawn Comb Sliver → → → Simplex → → → → → → → Roving ↓
• Roving → → → Ring Frame → → → Yarn ↓
• Yarn → → → Cone winding → → → Cone
Combed Cotton Yarn manufacturing process
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BLOWROOM
Opening
Cleaning
Dust Removal
Mixing
Even feed of material to card
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Opening To arrange the fibers parallel with one
another To remove impurities To reduce web of fibers and to divide it
up into sliver of the required count, suitable for feeding to the next process.
CARDING
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Digital sample blowing-carding machine combined with;
DSOp-01 sample opening machine,
DSMi-01 sample mixing cotton machine,
DSFa-01 cotton conveyer fan
Digital Blowing Carding Machine
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Digital Blowing Carding Machine Specification
Machine SpecificationsMachine model DSBL-01Suitable for spinning fiber length 22~65mm
Working width 520mm
Auto leveler YES (help to improve the evenness quality)
Maximum output in theory 2kg/hPower 380V, three-phase five-
wire system, total power:5.487kw
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Digital Blowing Carding Machine Production
Machine ProductionDelivery Rate 8.7
Grains/Yard 70
Efficiency 100
Production (lbs/Hr) 5.708
Production (lbs/Day) 137.006
Bags/Day 1.3700
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Drafting Equalizing Parallelizing Mixing
DRAWING MACHINE
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Digital Sample Drawing Machine SpecificationsMachine Specifications
Machine model DSDr-01Suitable to spinning fiber length
22~210mm cotton, wool or chemical fiber
Sliver output speed 2~32m/min, continuously adjustableDraft form four up four down with guide roll,
pressure rod type double curve drawingTotal draft 2~15times, zoning continuously
adjustableRoller pressurized type spring cradle pressure
Feeding and output type sliver, cotton rollMaximum output in theory 5kg/h
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Digital Sample Drawing Machine Production
Machine ProductionSpeed 25
Grains/Yard 70
Efficiency 0.9
Production (lbs/hr) 708.75
Production/Day 17010
Bags/Day 170.1
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To remove the short fibers To remove remaining impurities
in the comber lap To remove naps in the carded
sliver. To make the fiber more parallel
and straight. To straighten the fibers
COMBING MACHINE
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Digital Sample Combing Machine Specifications
Machine SpecificationsMachine Model DSCo-01Suitable to spinning fiber length 22~51mm
Nose count singleMaximum Speed 120nips/min
Maximum sliver output speed 3.6m/min
Feeding width 260mm
Draft ratio 2.5~8timesMaximum output in theory 600g/h
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To draft the material to the required linear density.
To insert minimum required level of twist.
To produce a suitable package for the next process.
To reduce the thickness of the sliver.
ROVING OR SIMPLEX MACHINE
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ROVING OR SIMPLEX MACHINE SPECIFICATION
Machine SpecificationsMachine Model DSRo-01
Suitable to spinning fiber length and yarn density
22 ~ 65mm ; 200 ~ 1000 tex
Draft type four-roller ,double short apron
Pressurized type YJ4-190X4 spring cradle pressure
Spindle pitch and number 216mm, 8spindles
Draft ratio 4.2~30times
Twist range 10 ~ 200 T/m
Flyer type and rotate speed drape flyer; 200 ~ 1200 r/min
Power 380V, three-phase five-wire
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ROVING OR SIMPLEX MACHINE PRODUCTION
Machine ProductionCount 1.08
Flyer Speed 1000
TPI 0.25
No. of Spindles 8
Efficiency 0.9
Production (lbs/day) 1269.841
Bags/Day 12.6984
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RING SPINNING MACHINE Drafting Twisting Winding
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Digital Sample Spinning Machine
Drafting
Twisting
Winding
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Digital Sample Spinning Machine Specifications
Machine SpecificationsSuitable to spinning fiber length: cotton :22~65mm cotton or chemical fiber, wool:51~220mm wool or chemical fiber;
Spun yarn density:4.1 ~ 100tex ( 140 ~ 5.8 Ne)Spindle pitch:70mm
Spindle number: double-side total 24spindles,(double-side double spinning system wool type 12spindles
Maximum spindle speed:2000r/min
Draft ratio: total draft ratio:8~100times, back zone draft ratio:1.06~3times
Draft type: three-row roller long short apron
Pressurized type: cotton cradle YJ2-142, wool cradle YJ6-223
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Digital Sample Spinning Machine Production
Machine ProductionCount 12
Speed 15000
TPI 15
Efficiency 0.9
OPS 19.0476
No. of Spindle 24
Production (lbs/Day) 85.7142
Bags/Day 0.857142
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Auto Cone MACHINE
To prepare Ring
Bobbin to Cone.
To Remove
Spinning Faults.
Top improve the
quality of yarn
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AUTO WINDING MACHINE
Single-spindlesWINDING SPEED: 400-2200m/min, step-less speed regulationWINDING SPINDLES: 6 to 72 every two spacing increment.MAGAZINE TYPE: 9holes or 6holes
FEEDING BOBBIN: Diameter =32-65mm, length =180-300mm
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SPINNING SAMPLING CALCULATIONS
Tex 1g/ 10000m Denier 1g/ 9000m English System (1 Ne= 1 Hank/ lb )Metric System (1 Nm= 1 Km/ kg )Count Number of hank/lbsHank 840 YardsGrains 1Lbs=7000 grainsTPI Twist/inchTPM Twist/MeterCone Weight 2.25, 4.25 & 6.25 Lbs
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• Best suitable for Research and Development in Yarn
• Compact blow room setup, Hence less space utilization
• Time saving for Bulk production
• Cost Saving (Helps to reduce production stoppages)
SPINNING SAMPLING BENEFITS
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THANK YOU