spindle technology - kohmatic-korea · 2019. 7. 30. · sms 68 sgi 70 sgd 72 belt driven spindles...

SPINDLETECHNOLOGYGENERAL CATALOGUE

GENERAL CATALOGUE - 3

INTRODUCTIONThe company 05

Innovation 06

Headquarter and personnel 07

The 8 families 08

Applications 10

Commercial code 11

METALWORKINGMILLING ELECTROSPINDLES 14

SMI SIZE 150 18

SMI SIZE 180 20

SMI SIZE 210 22

SMI SIZE 230 24

SMI SIZE 260 26

SMI SIZE 300 28

SMI SIZE 340 30

TURNING ELECTROSPINDLES 32

STR 33

STR SQUARE BODY 34

STR ROUND BODY 38

MOTORSPINDLES 42

SMT FOR RADIAL LOADS 44

SMT FOR COOLANT THROUGH 46

SMT FOR GEAR BOXES 48

GRINDING MACHINE EQUIPMENT 51

HI-FREQUENCY GRINDING SPINDLES 52

SGH SIZE 100 56

SGH SIZE 120 58

SGH SIZE 150 60

IND

EX ELECTROSPINDLES FOR GRINDING 62

SGE 66

SMS 68

SGI 70

SGD 72

BELT DRIVEN SPINDLES FOR GRINDING 74

SGE 76

SGI 77

TAILOR MADEIntro 78

Analysis 79

Advanced simulation 79

Design 80

Tests and empirical verifications 80

Prototype flexibility and product line quality 80

Technological partnership 80

Contacts 81

3RD EDITION


The Company structured for quality

Extreme accuracy, high quality and functionality are the distinctive features of Capellini spindles and workheads. Our flexibility allows us to customize the whole production process, designing and manufacturing ad hoc products on specific customer requests.

Moreover, over time the prototypes designed for specific needs have become part of the standard portfolio.

Through production data monitoring, Capellini is able to grant the highest accuracy level even for the manufacture of standard series products.

Passion for “a job well done” has been passed on to the new generation which keeps the tradition by following the whole production process, from design to final test. This is a main requisite to grant high quality products according to Capellini standards.

Today the driving force comes from a double search, for vanguard technology and new markets.

6 - CAPELLINI ELECTROSPINDLES

R & D department is currently pursuing a valuable cooperation with specialized laboratories, MUSP and ITIA-CNR.

Goals:• uncovering new technologies that can be used for industrial applications,• develop innovative design and manufacturing solutions to be standardized,• create one-step-ahead value by increasing available technological options.

Innovation leaning to vanguard

In cooperation with the external laboratories, new technologies for the industry are improved to focus on advantages, disadvantages, developments and peculiarities. The shared know-how is used by Capellini to make those technologies easily applied in the de-signing phase. Moreover the access to vanguard technologies both in design, modeling and manufacturing processes, allows us to quickly prototype new products. This high-level technological transfer provides the product and the company with added value. The search for new technologies has been leading the company to obtain different patents and offer an increasingly competent service.


In our company, personnel have the opportunity to grow professionally. Specific competencies are acquired in the field and through focused training courses. The courses periodically take place to enhance the knowledge of product technologies and all other company spheres, from security to organization aspects.At Capellini, every individual improves constantly, because the know-how of our people is a fundamental value to us.

Headquarterfrom design to final test

Personnelthe value of specialization

Spindles are the heart of the machine tool. Accuracy, high level performances and functionality are necessary prerequisites. Capellini is organized so that every component is manufactured in accordance to these specifications. The headquarters consists of a 2500 square meter facility including five departments:

Designing utilizing high level software and advanced CAD 3D instruments.

Machining which allows flexibility in the process in order to manage all pieces during manufacturing.

Finishing and grinding carried out in a climate-controlled environment for the highest accuracy.

Assembly in a separate and supervised area to grant quality and efficiency.

Testing where the product is tested according to the company’s high quality standards.

The company is provided with a metrology laboratory, with temperature controlled to 20°C, crucial to avoid metal deformations and to carry out measurements with the utmost accuracy and reliability.


Range of electrospindles and machine tool components designed for woodworking. This family includes electrospindles for milling, bi-rotary heads and high-technology positioners.

Range of electrospindles and machine tool components designed for working light alloys such as aluminum, resins and plastic for machine tools. This range consists of milling electrospindles, bi-rotary heads, positioners and turning electrospindles.

WOODWORKING

WORKING LIGHT ALLOYS

TH

E 8

FA

MIL

IESTHE 8 FAMILIES


METALWORKING

GRINDING ELECTROSPINDLESRange of grinding electrospindles for medium productivity machines, including external and internal grinding spindles, workpiece spindles and dressing spindles.

HF ELECTROSPINDLES FOR INNER GRINDINGRange of grinding spindles designed for low productivity machines, including external and internal grinding, workpiece spindles and dressing spindles.

BELT-DRIVE SPINDLESHigh-frequency electrospindles for internal grinding, designed for high productivity machines.

MILLING ELECTROSPINDLESElectrospindles designed to work materials such as alloy steel, titanium and aluminum al loys for ver t ical and hor izontal machining centers.

TURNING ELECTROSPINDLESElectrospindles for h igh-dynamic and high-level automation turning machines.

MOTORSPINDLESHigh-performance integrated motors for high- dimension milling machines, created for work in the energy sector and heavy duty industr ies (ra i lways, shipbui ld ing and aircraft).


ENERGY

AUTOMOTIVE

OIL & GAS

BEARINGINDUSTRIES

MEDICALINTERIOR DESIGN

HEAVY GOODS VEHICLES

AEROSPACE

MOULD & DIE

INDUSTRY

APPLICATIONS


1 PRODUCT SERIES IDENTIFICATION

W Woodworking

A Light alloys

S Steel and Hard Materials

2 APPLICATION

GI Inner Grinding

GE External Grinding

GD Dressing

GH High Speed Grinding

MI Milling

DR Drilling

MO Positioners

MB 2 axis heads

MS 1 axis heads

TR Turning

MT Motorspindles

3 MAX SPEED XXXX Max rotational speed / 100

4 SHAPE

A Round

B Square

C Complex

D Round Ø 100

E Round Ø 120

F Round Ø 150

G Round Ø 180

H Round Ø 210

I Round Ø 230

J Round Ø 260

K Round Ø 300

L Round Ø 340

5 DRIVEE Electrospindle

B Belt-driven spindle

6 SEQUENCE NUMBER XX Sequence number to diversify different products

1 2 63 4 5

COMMERCIAL CODEThe code includes all the main features stated in the chart below.By way of explanation, the code has been divided in different box groups indicating the frame number to which you can refer to.


METALWORKING


MILLINGELECTROSPINDLEMETALWORKING

Tool tapersA tailored choice. The connection between tool and spindle is essential for a successful application. For this reason, the SMI milling spindle range includes various types of tool tapers with different concepts, performance and functionality. To achieve the best outcome, it is necessary to combine the right taper with the right power and speed, so that the most suitable application for the user can be found.


Integral electric motorsThe heart of spindle. The spindle is the heart of machine tool and the electric motor is the heart of spindle. This is why Capellini uses only first class motors to take advantage of the most advanced technology available on the market. All motors are provided with plastic embedded stators to achieve the utmost thermal efficiency by conveying the heat from the heads to the cooling circuit. This type of stator improves the life of the motor because the winding is properly protected against collisions, infiltrations and agents that can endanger the insulation capacity. Capellini selects the motor with the best performanceand the most suitable technology for each application. Many different types of motors are used, from the traditional and more versatile asynchronous motors to the more efficient and enhanced synchronous motors. Asynchronous motors provide a wide choice of applications as they can operate both with star and triangle connections making 2 motors in 1 available. Synchronous motors allow the spindle to reach the maximum power density and to achieve the best performance outcome without compromise.

Top quality bearingsNothing but the best. Capellini sources its supplies from only the top bearing manufacturers offering the best combination of speed and sturdiness. All the bearings used follow the ABEC-9 or ISO P2 precision classes and the dimensional tolerances are selected in-house to guarantee the maximum efficiency of the bearing sets. Hybrid bearings, made of ceramic rolling elements and steel rings, are the most appropriate for fast applications. This type of bearing generates lower centrifugal forces from rotation of the rolling elements, while increasing rotation capacity of the bearing load, all while keeping dimensions equal to a standard steel bearing.

Bearing lubricationIt’s not just a matter of speed. The correct bearing lubrication depends not only on the nominal rotation speed to be reached, but also on the machine design. A grease lubricated spindle is more versatile and easy to integrate into the machine. It does not require a special plant design, or positioning and connection of the lubrication unit, a key point in the machine lay-out. This type of lubrication is particularly beneficial when the machine is equipped with multiple spindles. It also enables easier maintenance and is more energy efficient. An injection style air oil lubrication system enables the maximum rotational speed for the longest period of time as the lubricant is constantly supplied in minute quantities to continuously take advantage of its best features. This type of lubrication is perfect where the spindle needs to run endlessly, hour after hour.

ME

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Constant bearing preload Provides excellent performance in every working condition. A milling spindle can be used for a wide range of applications. From face milling, to high speed slot milling, the spindle will always be stable and efficient. The SMI ranges of spindles are equipped with the highest precision angular contact bearings assembled with constant preload. The preload is determined by the spring stack force which compensates for possible thermal changes due to the operational heating. This provides higher accuracies while not compromising tool repeatability.

Roller cagesA sturdy approach. The SMI range has been designed to be particularly sturdy, high-performing and reliable. For this reason, the bearing preload slides on a roller bushing instead of the cheaper ball cage bushing. Our years of experience with this type of spindle pointed out that the ball cage bushings can damage the bearing raceways. This can lead to a loss of dynamic stability within the spindle, causing irregular vibrations during operation. In contrast, the wider contact area of the rollers provides better distribution of contact pressures so that the system consistently maintains function.

EncoderPower is nothing without control. So the rings of the motor control encoder are completely manufactured by Capellini. In this way, the maximum number of impulses can be sized in the space available so that each spindle achieves the utmost accuracy.

Coil springs and tool actuatorHomemade (Precisely Manufactured). The whole SMI range offers the best tool clamping systems available. Spring stacks are made from a couple of specially designed coil springs which provide more advantages than the traditional cup springs. In fact, no lubrication is required for assembly, and the operative force is not decreased by friction. The weight of our system is rather light, and ensures a long-lasting efficiency, and a constant balance. The hydraulic actuator of the spring stack has been designed in-house to offer the utmost compactness and includes push/pull function to reduce load on the bearings. With our system, the force is not applied to the bearings during tool extraction and the bearing life is much longer.

Taper cleaning with self-sealing systemBeyond standard. Special ports for the taper cleaning are present on the conical surface and are completely sealed when the tool is in. As soon as the tool is unclamped, air is blown through the ports immediately.This type of self-sealing system is much more reliable as compared to the traditional one with no safety valves that often lose functionality over time.


Internal and external coolant supplyReady for every tool. To meet every working requirement, all SMI spindles are equipped with both internal and external coolant supply. With the center-through system, coolant is supplied via a back rotary union which delivers a high pressure flow directly to the tool. This type of supply is suitable when lubrication needs to be strategically supplied to the work piece. Nozzles for low pressure coolant are also provided for general machining, and to make chip evacuation easier. The internal coolant supply has been designed to control the temperature of the spindle’s front housing, so that the tool accuracy and repeatability are maintained for finish machining.

Connections and utilities Plug and play. To facilitate integration into the machine, installation, and maintenance, all SMI spindles are equipped with interface connections. These utility connections are positioned on the rear part of the spindle to reduce the need for extensive machine modifications.

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SMI SIZE 150 (ø A)Dimensions [mm]

Commercial Code

Tool interface Lubrication Max speed

(1/min)

Nominal power S1

(kW)

Nominal speed S1 (1/min)

Nominal torque S1

(Nm)

Nominal power

S6-25% (kW)B C ØD E ØF ØG

SMI0200FE01 HSK-A 40 Air+Oil 20000 23 7000 31 30 480 73 190 53 150 63


SMI0200FE03 CAPTO C5 Air+Oil 20000 23 7000 31 30 480 73 190 53 150 63

SMI0200FE04 HSK-A 40 Grease 20000 20 11800 16 28 480 73 190 53 140 53

SMI0200FE05 HSK-A 50 Grease 20000 20 11800 16 28 480 73 190 53 140 53





GENERAL NOTES

Work position: horizontal/vertical if grease lubricated; horizontal if air oil lubricated.

Motor cooling: through temperature-controlled liquid (supplied with each model).

Tool coolant: through shaft with rotating sleeve; external by nozzles (supplied with each model)


SM

I S

IZE

15

0

valido per: SMI0200FE01, SMI0200FE02, SMI0200FE03

0

10

20

30

40

0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

10,0

20,0

30,0

40,0

50,0

0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valido per: SMI0300FE01, SMI0300FE02

0

5

10

15

20

25

30

0 5000 10000 15000 20000 25000 30000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

5,0

10,0

15,0

20,0

25,0

0 5000 10000 15000 20000 25000 30000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

5

10

15

20

25

30

0 5000 10000 15000 20000 25000 30000 35000 40000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

5,0

10,0

15,0

20,0

25,0

0 5000 10000 15000 20000 25000 30000 35000 40000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

5

10

15

20

25

30

0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

5,0

10,0

15,0

20,0

25,0

0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valid for:

valid for:

valid for:

valid for:


Dimensions [mm]

Commercial Code


(1/min)

Nominal power S1

(kW)


Nominal torque S1

(Nm)

Nominal power


SMI0150GE01 ISO 40 Grease 15000 30 5000 57 40 575 83 220 63 150 Ø63

SMI0150GE02 HSK-A 40 Grease 15000 30 5000 57 40 510 73 220 53 150 Ø63


SMI0150GE04 HSK-F 63 Grease 15000 30 5000 57 40 510 73 220 53 150 Ø63

SMI0150GE05 CAPTO C5 Grease 15000 30 5000 57 40 510 73 220 53 150 Ø63


SMI0200GE01 ISO 40 Air+Oil 20000 30 6000 48 40 575 83 220 63 150 Ø63

SMI0200GE02 HSK-A 40 Air+Oil 20000 30 6000 48 40 575 73 220 53 150 Ø63


SMI0200GE04 HSK-F 63 Air+Oil 20000 30 6000 48 40 575 73 220 53 150 Ø63

SMI0200GE05 CAPTO C5 Air+Oil 20000 30 6000 48 40 575 73 220 53 150 Ø63




SMI0200GE09 HSK-F 63 Grease 20000 22 7000 30 29 510 73 220 53 150 Ø63




SMI0300GE03 HSK-F 63 Air+Oil 30000 22 7000 30 29 510 73 220 53 150 Ø63




SMI SIZE 180 (ø A)

GENERAL NOTES





SM

I S

IZE

18

0

valido per: SMI0300GE01, SMI0300GE02, SMI0300GE03, SMI0300GE04

0

5

10

15

20

25

30

35

0 5000 10000 15000 20000 25000 30000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

10,0

20,0

30,0

40,0

50,0

0 5000 10000 15000 20000 25000 30000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valido per: SMI0200GE07, SMI0200GE08, SMI0200GE09, SMI0200GE10

0

5

10

15

20

25

30

35

0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

10,0

20,0

30,0

40,0

50,0

0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valido per: SMI0200GE01, SMI0200GE02, SMI0200GE03, SMI0200GE04, SMI0200GE05, SMI0200GE06

0

5

101520253035404550

0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

10,0

20,0

30,0

40,0

50,0

60,0

70,0

0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valido per: SMI0150GE01, SMI0150GE02, SMI0150GE03, SMI0150GE04, SMI0150GE05, SMI0150GE06

0

10

20

30

40

50

0 1500 3000 4500 6000 7500 9000 10500 12000 13500 15000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

20,0

40,0

60,0

80,0

100,0

0 1500 3000 4500 6000 7500 9000 10500 12000 13500 15000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valido per: SMI0400GE01, SMI0400GE02

0

5

10

15

20

25

30

0 5000 10000 15000 20000 25000 30000 35000 40000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

5,0

10,0

15,0

20,0

25,0

0 5000 10000 15000 20000 25000 30000 35000 40000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valid for:

valid for:

valid for: valid for:

valid for:


Dimensions [mm]

Commercial Code


(1/min)

Nominal power S1

(kW)


Nominal torque S1

(Nm)

Nominal power


SMI0150HE01 CAPTO C5 Grease 15000 47 6000 75 61 535 104,5 260 84,5 170 68

SMI0150HE02 HSK-A 63 Grease 15000 47 6000 75 61 535 104,5 260 84,5 170 68

SMI0150HE03 CAPTO C6 Grease 15000 47 6000 75 61 535 104,5 260 84,5 170 68

SMI0150HE10 ISO 40 Grease 15000 47 6000 75 61 535 114,5 260 94,5 170 68

SMI0150HE04 HSK-A 63 Grease 15000 34 8660 55,5 48 535 104,5 260 84,5 170 68

SMI0150HE10 CAPTO C5 Grease 15000 34 8660 55,5 48 535 104,5 260 84,5 170 68

SMI0150HE11 CAPTO C6 Grease 15000 34 8660 55,5 48 535 104,5 260 84,5 170 68

SMI0150HE13 ISO 40 Grease 15000 34 8660 55,5 48 535 114,5 260 94,5 170 68

SMI0180HE01 HSK-A 50 Grease 18000 22 7000 30 29 510 73 260 53 150 63

SMI0180HE02 HSK-F 63 Grease 18000 22 7000 30 29 510 73 260 53 150 63

SMI0180HE03 HSK-E 63 Grease 18000 22 7000 30 29 510 73 260 53 150 63

SMI0180HE04 HSK-A 63 Grease 18000 22 7000 30 29 510 73 260 53 150 63

SMI0200HE01 CAPTO C5 Air+Oil 20000 47 6000 75 61 535 104,5 260 84,5 170 68

SMI0200HE02 HSK-A 63 Air+Oil 20000 47 6000 75 61 535 104,5 260 84,5 170 68

SMI0200HE03 CAPTO C6 Air+Oil 20000 47 6000 75 61 535 104,5 260 84,5 170 68

SMI0200HE04 ISO 40 Air+Oil 20000 47 6000 75 61 535 114,5 260 94,5 170 68

SMI0200HE05 ISO 40 Air+Oil 20000 34 8660 55,5 48 535 114,5 260 94,5 170 68

SMI0240HE01 HSK-A 63 Air+Oil 24000 34 8660 55,5 48 535 104,5 260 84,5 170 68

SMI0240HE02 CAPTO C5 Air+Oil 24000 34 8660 55,5 48 535 104,5 260 84,5 170 68

SMI0240HE03 CAPTO C6 Air+Oil 24000 34 8660 55,5 48 535 104,5 260 84,5 170 68

SMI0300HE01 HSK-A 50 Air+Oil 30000 22 7000 30 29 510 73 260 53 150 63

SMI0300HE02 HSK-F 63 Air+Oil 30000 22 7000 30 29 510 73 260 53 150 63

SMI0300HE03 HSK-E 63 Air+Oil 30000 22 7000 30 29 510 73 260 53 150 63

SMI0300HE04 HSK-A 63 Air+Oil 30000 22 7000 30 29 510 73 260 53 150 63

SMI SIZE 210 (ø A)

GENERAL NOTES





SM

I S

IZE

210

valido per: SMI0300HE01, SMI0300HE02, SMI0300HE03, SMI0300HE04

0

5

10

15

20

25

30

35

0 5000 10000 15000 20000 25000 30000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

10,0

20,0

30,0

40,0

50,0

0 5000 10000 15000 20000 25000 30000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

5

10

15

20

25

30

35

0 2000 4000 6000 8000 10000 12000 14000 16000 18000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

10,0

20,0

30,0

40,0

50,0

0 2000 4000 6000 8000 10000 12000 14000 16000 18000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

10

20

30

40

50

60

70

0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

20,0

40,0

60,0

80,0

100,0

120,0

0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

10

20

30

40

50

60

70

0 1500 3000 4500 6000 7500 9000 10500 12000 13500 15000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

20,0

40,0

60,0

80,0

100,0

120,0

0 1500 3000 4500 6000 7500 9000 10500 12000 13500 15000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valido per: SMI0200HE05 (*), SMI0240HE01, SMI0240HE02, SMI0240HE03

S1-100% S6-60% S6-25%

S1-100% S6-60% S6-25%

0

10

20

30

40

50

60

0 4000 8000 12000 16000 20000 24000

[kW]

[rpm]

(*)

(*)

0,0

10,0

20,0

30,0

40,0

50,0

60,0

70,0

80,0

90,0

0 4000 8000 12000 16000 20000 24000

[Nm]

[rpm]


0

10

20

30

40

50

60

0 3000 6000 9000 12000 15000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

10,0

20,0

30,0

40,0

50,0

60,0

70,0

80,0

90,0

0 3000 6000 9000 12000 15000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valid for:

valid for: valid for: valid for:



Dimensions [mm]

Commercial Code


(1/min)

Nominal power S1

(kW)


Nominal torque S1

(Nm)

Nominal power


SMI0120IE01 HSK-A 63 Grease 12000 55 3300 159 73 575 104,5 280 79,5 200 98

SMI0120IE02 CAPTO C6 Grease 12000 55 3300 159 73 575 104,5 280 79,5 200 98



SMI0120IE05 ISO 40 Grease 12000 50 6000 80 60 595 123,5 280 98,5 190 83





SMI0150IE01 HSK-A 50 Grease 15000 34 5850 55,5 48 535 104,5 280 79,5 170 68

SMI0150IE02 CAPTO C5 Grease 15000 34 5850 55,5 48 535 104,5 280 79,5 170 68

SMI0150IE03 HSK-E 63 Grease 15000 34 5850 55,5 48 535 104,5 280 79,5 170 68

SMI0150IE04 HSK-A 63 Grease 15000 34 5850 55,5 48 535 104,5 280 79,5 170 68

SMI0150IE05 CAPTO C6 Grease 15000 34 5850 55,5 48 535 104,5 280 79,5 170 68

SMI0180IE01 ISO 40 Air+Oil 18000 50 6000 80 60 595 123,5 280 98,5 190 83

SMI0180IE02 HSK-A 63 Air+Oil 18000 50 6000 80 60 595 113,5 280 88,5 190 83

SMI0180IE03 CAPTO C6 Air+Oil 18000 50 6000 80 60 595 113,5 280 88,5 190 83

SMI0180IE04 CAPTO C8 Air+Oil 18000 50 6000 80 60 595 113,5 280 88,5 190 83


SMI0240IE01 HSK-A 50 Air+Oil 24000 34 5850 55,5 48 535 104,5 280 79,5 170 68

SMI0240IE02 CAPTO C5 Air+Oil 24000 34 5850 55,5 48 535 104,5 280 79,5 170 68

SMI0240IE03 HSK-E 63 Air+Oil 24000 34 5850 55,5 48 535 104,5 280 79,5 170 68

SMI0240IE04 HSK-A 63 Air+Oil 24000 34 5850 55,5 48 535 104,5 280 79,5 170 68

SMI0240IE05 CAPTO C6 Air+Oil 24000 34 5850 55,5 48 535 104,5 280 79,5 170 68

SMI0300IE01 HSK-E 63 Air+Oil 30000 50 15700 30 70 480 86,5 280 61,5 160 68



SMI SIZE 230 (ø A)

GENERAL NOTES





SM

I S

IZE

23

0

valido per: SMI0180IE01, SMI0180IE02, SMI0180IE03, SMI0180IE04, SMI0180IE05

0

20

40

60

80

0 2000 4000 6000 8000 10000 12000 14000 16000 18000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

20,0

40,0

60,0

80,0

100,0

120,0

0 2000 4000 6000 8000 10000 12000 14000 16000 18000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

20

40

60

80

0 2000 4000 6000 8000 10000 12000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

20,0

40,0

60,0

80,0

100,0

120,0

0 2000 4000 6000 8000 10000 12000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valido per: SMI0120IE01, SMI0120IE02, SMI0120IE03, SMI0120IE04

0

20

40

60

80

0 2000 4000 6000 8000 10000 12000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

40,0

80,0

120,0

160,0

200,0

240,0

0 2000 4000 6000 8000 10000 12000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valido per: SMI0300IE01, SMI0300IE02, SMI0300IE03

0

10

20

30

40

50

60

70

80

0 5000 10000 15000 20000 25000 30000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

10,0

20,0

30,0

40,0

50,0

0 5000 10000 15000 20000 25000 30000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

10

20

30

40

50

60

0 4000 8000 12000 16000 20000 24000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

10,0

20,0

30,0

40,0

50,0

60,0

70,0

80,0

90,0

0 4000 8000 12000 16000 20000 24000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

10

20

30

40

50

60

0 3000 6000 9000 12000 15000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

10,0

20,0

30,0

40,0

50,0

60,0

70,0

80,0

90,0

0 3000 6000 9000 12000 15000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valid for:




Dimensions [mm]

Commercial Code


(1/min)

Nominal power S1

(kW)


Nominal torque S1

(Nm)

Nominal power


SMI0100JE01 HSK-A 100 Air+Oil 10000 67 2500 256 87 695 140 320 110 230 108

SMI0100JE02 ISO 50 Air+Oil 10000 67 2500 256 87 695 161 320 131 230 108

SMI0100JE03 CAPTO C8 Air+Oil 10000 67 2500 256 87 695 140 320 110 230 108

SMI0100JE04 HSK-A 63 Grease 10000 55 2625 200 71,5 695 140 320 110 230 108


SMI0100JE06 CAPTO C6 Grease 10000 55 2625 200 71,5 695 140 320 110 230 108

SMI0100JE07 CAPTO C8 Grease 10000 55 2625 200 71,5 695 140 320 110 230 108


SMI0120JE01 HSK-A 63 Grease 12000 54 5890 87,5 76 625 113 320 83 180 83

SMI0120JE02 HSK-A 80 Grease 12000 54 5890 87,5 76 625 113 320 83 180 83

SMI0120JE03 CAPTO C6 Grease 12000 54 5890 87,5 76 625 113 320 83 180 83

SMI0150JE01 HSK-A 63 Air+Oil 15000 55 2625 200 71,5 695 140 320 110 230 108


SMI0150JE03 CAPTO C6 Air+Oil 15000 55 2625 200 71,5 695 140 320 110 230 108

SMI0150JE04 CAPTO C8 Air+Oil 15000 55 2625 200 71,5 695 140 320 110 230 108


SMI0200JE01 HSK-A 63 Air+Oil 20000 54 5890 87,5 76 625 113 320 83 180 83

SMI0200JE02 HSK-A 80 Air+Oil 20000 54 5890 87,5 76 625 113 320 83 180 83

SMI0200JE03 CAPTO C6 Air+Oil 20000 54 5890 87,5 76 625 113 320 83 180 83

SMI SIZE 260 (ø A)

GENERAL NOTES





SM

I S

IZE

26

0

valido per: SMI0150JE01, SMI0150JE02, SMI0150JE03 SMI0150JE04, SMI0150JE05

0

10

20

30

40

50

60

70

80

0 3000 6000 9000 12000 15000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

50,0

100,0

150,0

200,0

250,0

300,0

0 3000 6000 9000 12000 15000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valido per: SMI0100JE04, SMI0100JE05, SMI0100JE06, SMI0100JE07, SMI0100JE08

0

10

20

30

40

50

60

70

80

0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

50,0

100,0

150,0

200,0

250,0

300,0

0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valido per: SMI0100JE01, SMI0100JE02, SMI0100JE03

0

20

40

60

80

100

0 2000 4000 6000 8000 10000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

50,0

100,0

150,0

200,0

250,0

300,0

350,0

0 2000 4000 6000 8000 10000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

10

20

30

40

50

60

70

80

90

0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

20,0

40,0

60,0

80,0

100,0

120,0

140,0

0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

10

20

30

40

50

60

70

80

90

0 2000 4000 6000 8000 10000 12000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

20,0

40,0

60,0

80,0

100,0

120,0

140,0

0 2000 4000 6000 8000 10000 12000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


valid for:valid for:


Dimensions [mm]

Commercial Code


(1/min)

Nominal power S1

(kW)


Nominal torque S1

(Nm)

Nominal power


SMI0060KE01 CAPTO C8 Grease 6000 80 1400 546 128 730 157,5 360 127,5 260 128

SMI0060KE02 HSK-A 100 Grease 6000 80 1400 546 128 730 157,5 360 127,5 260 128

SMI0060KE03 ISO 50 Grease 6000 80 1400 546 128 730 178,5 360 148,5 260 128

SMI0100KE01 HSK-A 80 Air+Oil 10000 69 1980 333 90 730 135 360 105 230 108

SMI0100KE05 HSK-A 80 Grease 10000 69 1980 333 90 730 135 360 105 230 108

SMI0100KE02 CAPTO C6 Air+Oil 10000 69 1980 333 90 730 135 360 105 230 108

SMI0100KE06 CAPTO C6 Grease 10000 69 1980 333 90 730 135 360 105 230 108

SMI0100KE03 CAPTO C8 Air+Oil 10000 69 1980 333 90 730 135 360 105 230 108

SMI0100KE07 CAPTO C8 Grease 10000 69 1980 333 90 730 135 360 105 230 108

SMI0100KE04 HSK-A 100 Air+Oil 10000 69 1980 333 90 730 135 360 105 230 108

SMI0100KE08 HSK-A 100 Grease 10000 69 1980 333 90 730 135 360 105 230 108

SMI0150KE01 HSK-A 63 Air+Oil 15000 55 2625 200 71,5 710 135 360 105 230 108


SMI0150KE03 CAPTO C6 Air+Oil 15000 55 2625 200 71,5 710 135 360 105 230 108


SMI SIZE 300 (ø A)

GENERAL NOTES





SM

I S

IZE

30

0

valido per: SMI0150KE01, SMI0150KE02, SMI0150KE03, SMI0150KE04

0

10

20

30

40

50

60

70

80

0 3000 6000 9000 12000 15000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

50,0

100,0

150,0

200,0

250,0

300,0

0 3000 6000 9000 12000 15000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valido per: SMI0100KE01, SMI0100KE02, SMI0100KE03, SMI0100KE04 SMI0100KE05, SMI0100KE06, SMI0100KE07, SMI0100KE08

0

20

40

60

80

100

0 2000 4000 6000 8000 10000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

50,0

100,0

150,0

200,0

250,0

300,0

350,0

400,0

450,0

0 2000 4000 6000 8000 10000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valido per: SMI0060KE01, SMI0060KE02, SMI0060KE03

0

30

60

90

120

150

0 1000 2000 3000 4000 5000 6000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

200,0

400,0

600,0

800,0

1000,0

0 1000 2000 3000 4000 5000 6000

[Nm]

[rpm]

S1-100% S6-60% S6-25%



Dimensions [mm]

Commercial Code


(1/min)

Nominal power S1

(kW)


Nominal torque S1

(Nm)

Nominal power


SMI0060LE01 HSK-A 100 Air+Oil 6000 64 580 1054 102 990 380 390 261 265 128

SMI0060LE02 ISO 50 Air+Oil 6000 64 580 1054 102 990 380 390 261 265 128

SMI0060LE03 CAPTO C8 Air+Oil 6000 64 580 1054 102 990 380 390 261 265 128


SMI0060LE05 HSK-A 100 Grease 6000 52 1000 497 83 830 380 390 261 265 128

SMI0060LE06 ISO 50 Grease 6000 52 1000 497 83 830 380 390 261 265 128

SMI0060LE07 CAPTO C8 Grease 6000 52 1000 497 83 830 380 390 261 265 128

SMI0060LE08 HSK-A 100 Grease 6000 80 2520 303 104 830 380 390 261 265 128

SMI0060LE09 ISO 50 Grease 6000 80 2520 303 104 830 380 390 261 265 128


SMI0080LE02 ISO 50 Air+Oil 8000 52 1000 497 83 830 380 390 261 265 128



SMI0080LE05 ISO 50 Air+Oil 8000 80 2520 303 104 830 380 390 261 265 128

SMI SIZE 340 (ø A)

GENERAL NOTES





SM

I S

IZE

34

0

valido per: SMI0080LE04, SMI0080LE05

0

20

40

60

80

100

120

0 1000 2000 3000 4000 5000 6000 7000 8000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

100,0

200,0

300,0

400,0

500,0

0 1000 2000 3000 4000 5000 6000 7000 8000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valido per: SMI0060LE08, SMI0060LE09

0

20

40

60

80

100

120

0 1000 2000 3000 4000 5000 6000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

100,0

200,0

300,0

400,0

500,0

0 1000 2000 3000 4000 5000 6000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valido per: SMI0080LE01, SMI0080LE02, SMI0080LE03

0

20

40

60

80

100

0 1000 2000 3000 4000 5000 6000 7000 8000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

200,0

400,0

600,0

800,0

1000,0

0 1000 2000 3000 4000 5000 6000 7000 8000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valido per: SMI0060LE05, SMI0060LE06, SMI0060LE07

0

20

40

60

80

100

0 1000 2000 3000 4000 5000 6000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

200,0

400,0

600,0

800,0

1000,0

0 1000 2000 3000 4000 5000 6000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valido per: SMI0060LE01, SMI0060LE02, SMI0060LE03, SMI0060LE04

0

20

40

60

80

100

120

0 1000 2000 3000 4000 5000 6000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0200,0400,0600,0800,0

1000,01200,01400,01600,01800,02000,0

0 1000 2000 3000 4000 5000 6000

[Nm]

[rpm]

S1-100% S6-60% S6-25%



valid for:


TURNING ELECTROSPINDLESMETALWORKING


TU

RN

ING

EL

EC

TR

OS

PIN

DL

ES

STR – Turning electrospindles

Locking brakeHydraulic locking brake is supplied on request with each turning spindle. This option is particularly suitable in case of both automated changing systems with robot and hydraulic toolings and when axis locked workings are required.

High-level interpolation Turning spindles with high-definition encoders have been designed to allow wor-kings with direct axis interpolation. They offer the best performance on the most advanced machines equipped with tool spindle on B axis.

Simply high-performingThe design philosophy of this spindle range has been focused on manufacturing spindles that provide all the features generally required by turning machines. We have selected technologies that are able to guarantee the best combination of performance, reliability and rational machine integration.

Easy and versatile assemblyThis spindle range has been designed for easy mounting on both horizontal and vertical axis machines, providing customers with the utmost flexibility in both de-sign and setting up of different devices.

Water resistant Given the various installation options for different machines, all of our grinding spindles are equipped with surface, labyrinth, or pressurized seal systems to en-sure IP-65 class protection. This allows clients to install the product in all areas of the machine tool, without concern for contamination ingestion from mist, cooling lubrication jets, washing etc.

Practical connectionsTo facilitate integration into the machine, as well as installation and maintenance, all STR spindles are equipped with interface connections. This utility connections are positioned on the rear part of the spindle.


STR SQUARE BODYDimensions [mm]

Commercial Code

Tool interface Lubrication

Max speed

(1/min)

Nominal power S1

(kW)


Nominal torque S1

(Nm)

Nominal power

S6-25% (kW)

Motor type A B C L L1 ØF

STR0025BE01 ASA 8" Grease 2500 28 900 300 42 Synchronous 300 300 620 65 815 80


STR0030BE00 ASA 8" Grease 3000 35 750 450 48 Asynchronous 350 350 525 65 825 90








GENERAL NOTES

Work position: horizontal/vertical (spindle nose upwards)

Motor cooling: through liquid for all types

Protections: pneumatic sealand labyrinths

Power connections: cable with unipolar connection

Signal connections: multipolar connection

Holding brake: optional on request

Switch cylinder: customisable fixing flange

Drive: VPM module required for synchronous motors


ST

R S

QU

AR

E B

OD

Y

valido per: STR0050BE01 - STR0050BE02

0

5

10

15

20

25

30

0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

50,0

100,0

150,0

200,0

0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valido per: STR0030BE00

0

10

20

30

40

50

0 500 1000 1500 2000 2500 3000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

100,0

200,0

300,0

400,0

500,0

600,0

700,0

0 500 1000 1500 2000 2500 3000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

20

40

60

80

100

120

0 500 1000 1500 2000 2500 3000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0200,0400,0600,0800,01000,01200,01400,01600,01800,02000,0

0 500 1000 1500 2000 2500 3000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valido per: STR0050BE03 - STR0050BE04

0

20

40

60

80

100

0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

50,0

100,0

150,0

200,0

250,0

300,0

350,0

400,0

0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valid for:

valid for:

valid for:

valid for:



0

50

100

150

200

250

0 500 1000 1500 2000 2500[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

500,0

1000,0

1500,0

2000,0

2500,0

3000,0

0 500 1000 1500 2000 2500

[Nm

]

[rpm]

S1-100% S6-60% S6-25%


0

10

20

30

40

50

0 250 500 750 1000 1250 1500 1750 2000 2250 2500

[kW]

[rpm]

S1-100% S6-60% S6-25%

0,0

100,0

200,0

300,0

400,0

500,0

0 250 500 750 1000 1250 1500 1750 2000 2250 2500

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

20

40

60

80

100

120

140

0 500 1000 1500 2000 2500 3000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

200,0

400,0

600,0

800,0

1000,0

1200,0

1400,0

0 500 1000 1500 2000 2500 3000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

10

20

30

40

50

60

70

80

90

0 500 1000 1500 2000 2500 3000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

200,0

400,0

600,0

800,0

1000,0

0 500 1000 1500 2000 2500 3000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valid for:


valid for:


ST

R S

QU

AR

E B

OD

Y


STR ROUND BODYDimensions [mm]

Commercial Code


(1/min)

Nominal power S1

(kW)


Nominal torque S1

(Nm)

Nominal power

S6-25% (kW)

Motor type ØD L L1 ØF

STR0025AE01 ASA 8" Grease 2500 28 900 300 42 Synchronous 290 125 815 80


STR0030AE00 ASA 8" Grease 3000 35 750 450 48 Asynchronous 350 120 825 90








GENERAL NOTES

Work position: horizontal/vertical (spindle nose upwards)


Protections: pneumatic seal and labyrinths

Power connections: cable with unipolar connection


Holding brake: optional on request

Switch cylinder: customisable fixing flange



valido per: STR0050AE01 - STR0050AE02

[Nm]

0

5

10

15

20

25

30

0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

50,0

100,0

150,0

200,0

0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000

[rpm]

S1-100% S6-60% S6-25%

valido per: STR0030AE00

0

10

20

30

40

50

0 500 1000 1500 2000 2500 3000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

100,0

200,0

300,0

400,0

500,0

600,0

700,0

0 500 1000 1500 2000 2500 3000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

20

40

60

80

100

120

0 500 1000 1500 2000 2500 3000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0200,0400,0600,0800,01000,01200,01400,01600,01800,02000,0

0 500 1000 1500 2000 2500 3000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

valido per: STR0050AE03 - STR0050AE04

0

20

40

60

80

100

0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

50,0

100,0

150,0

200,0

250,0

300,0

350,0

400,0

0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

ST

R R

OU

ND

BO

DY



0

50

100

150

200

250

0 500 1000 1500 2000 2500[kW]

[rpm]

S1-100% S6-60% S6-25%

0,0

500,0

1000,0

1500,0

2000,0

2500,0

3000,0

0 500 1000 1500 2000 2500

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

10

20

30

40

50

0 250 500 750 1000 1250 1500 1750 2000 2250 2500

[kW]

[rpm]

S1-100% S6-60% S6-25%

0,0

100,0

200,0

300,0

400,0

500,0

0 250 500 750 1000 1250 1500 1750 2000 2250 2500

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

20

40

60

80

100

120

140

0 500 1000 1500 2000 2500 3000

[kW]

[rpm]

S1-100% S6-60% S6-25%

0,0

200,0

400,0

600,0

800,0

1000,0

1200,0

1400,0

0 500 1000 1500 2000 2500 3000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

10

20

30

40

50

60

70

80

90

0 500 1000 1500 2000 2500 3000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

200,0

400,0

600,0

800,0

1000,0

0 500 1000 1500 2000 2500 3000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


ST

R R

OU

ND

BO

DY


MOTORSPINDLESMETALWORKING


MO

TO

RS

PIN

DL

ES

SMT – Spindle motors

Integral high-performance electric motorsSMT spindles have been designed to guarantee high performances despite the compact size. This is why all spindle motors are cooled by thermoregulated liquid.All motors are provided with plastic embedded stators to achieve the utmost ther-mal efficiency by conveying the heat from the heads to the cooling circuit. This type of stator also improves the life of the motor because the winding is pro-perly protected against collisions, infiltrations and agents that can endanger the insulation capacity. We select the motor with the best performance and the most suitable technology for each application, from the traditional and more versatile asynchronous motors to the more efficient and enhanced synchronous motors.Asynchronous motors provide a wide choice of applications as they can operate both with star and triangle connections making 2 motors in 1 available. Synchro-nous motors allow the spindle to reach the maximum power density and to achie-ve the best performance outcome without compromise.

For all transmission systemsAll models have been designed to supply two different versions of bearings. The high-precision spindle bearing version, made of steel or ceramic bearings, is sui-table for epicyclic transmissions which are faster but have smaller radial loads. A second version, including long-lasting high precision roller bearings, is dedicated to both pulley and gear transmissions that require a higher radial capacity.

Easy and versatile assemblyThis spindle range has been designed for easy mounting on both horizontal and vertical axis machines, providing customers with the utmost flexibility in both de-sign and setting up of different devices.

Multi speed tool pushrod Spindle motors can be equipped with an internal pushrod for tool unlock to enable rotation at a different speed from the one of the shaft. In this way the spindles are compatible with in-line speed change applications.

Bearings for life To maximize the plant simplicity and minimize the programmed mainte-nance, all spindle motors are equipped with high precision, sealed and lifelong lubricated bearings, which guarantee a duration of thousands of hours without maintenance.

EarthingGiven the large amount of electric power installed, carbon brushes are supplied to avoid electrical discharges between shaft and static parts, guaranteeing a su-itable earthing of the rotating parts. In this way, the risk of damage due to the passage of current in the bearings is eliminated.


SMT FOR RADIAL LOADSDimensions [mm]

Commercial Code Lubrication Max speed

(1/min)

Nominal power S1

(kW)


Nominal torque S1

(Nm)

Nominal power

S6-25% (kW)

Motor type Bending momentM [Nm] ØD Ød L1

SMT0035AE60 Grease 3500 64 580 1055 102 Synchronous 600 360 90 930




SMT0050AE61 Grease 5000 60 1460 392 83 Asynchronous 320 306 65 755


GENERAL NOTES:

Work position: any


Power connections: axial or radial box



Outgoing shaft: customisable within declared dimension limits

Connection flange: customisable within declared dimension limits


valido per: SMT0050AE61

0

10

20

30

40

50

60

70

80

90

0 1000 2000 3000 4000 5000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

100,0

200,0

300,0

400,0

500,0

600,0

0 1000 2000 3000 4000 5000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

10

20

30

40

50

0 1000 2000 3000 4000 5000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

100,0

200,0

300,0

400,0

0 1000 2000 3000 4000 5000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

20

40

60

80

100

120

0 500 1000 1500 2000 2500 3000 3500

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0200,0400,0600,0800,01000,01200,01400,01600,01800,02000,0

0 500 1000 1500 2000 2500 3000 3500

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

10

20

30

40

50

60

70

80

90

0 1000 2000 3000 4000 5000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

100,0

200,0

300,0

400,0

500,0

600,0

700,0

800,0

0 1000 2000 3000 4000 5000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0102030405060708090100

0 500 1000 1500 2000 2500 3000 3500 4000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0100,0200,0300,0400,0500,0600,0700,0800,0900,01000,0

0 500 1000 1500 2000 2500 3000 3500 4000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

20

40

60

80

100

120

140

0 500 1000 1500 2000 2500 3000 3500 4000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

200,0

400,0

600,0

800,0

1000,0

1200,0

1400,0

0 500 1000 1500 2000 2500 3000 3500 4000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

SM

T F

OR

RA

DIA

L L

OA

DS

valid for:




Dimensions [mm]


(1/min)

Nominal power S1

(kW)


Nominal torque S1

(Nm)

Nominal power

S6-25% (kW)

Motor type ØD Ød max Ød min L1


SMT0060AE30 Grease 6000 60 1460 392 83 Asynchronous 306 75 55 805





SMT FOR COOLANT THROUGH

GENERAL NOTES:

Work position: any







Rotary joint: optional



0

10

20

30

40

50

60

70

80

90

0 1000 2000 3000 4000 5000 6000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

100,0

200,0

300,0

400,0

500,0

600,0

0 1000 2000 3000 4000 5000 6000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

10

20

30

40

50

60

70

80

90

0 1000 2000 3000 4000 5000 6000 7000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

100,0

200,0

300,0

400,0

500,0

600,0

700,0

800,0

0 1000 2000 3000 4000 5000 6000 7000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

20

40

60

80

100

120

0 1000 2000 3000 4000 5000 6000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0200,0400,0600,0800,01000,01200,01400,01600,01800,02000,0

0 1000 2000 3000 4000 5000 6000[N

m]

[rpm]

S1-100% S6-60% S6-25%


0102030405060708090100

0 1000 2000 3000 4000 5000 6000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0100,0200,0300,0400,0500,0600,0700,0800,0900,01000,0

0 1000 2000 3000 4000 5000 6000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

20

40

60

80

100

120

140

0 1000 2000 3000 4000 5000 6000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

200,0

400,0

600,0

800,0

1000,0

1200,0

1400,0

0 1000 2000 3000 4000 5000 6000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

10

20

30

40

50

0 1000 2000 3000 4000 5000 6000 7000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

100,0

200,0

300,0

400,0

0 1000 2000 3000 4000 5000 6000 7000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

SM

T F

OR

CO

OL

AN

T T

HR

OU

GHvalid for:




Dimensions [mm]


(1/min)

Nominal power S1

(kW)


Nominal torque S1

(Nm)

Nominal power

S6-25% (kW)

Motor type ØD Ød max L1

SMT0065AE01 Grasso 6500 42 1500 265 45 Synchronous 285 75 560

SMT0060AE00 Grasso 6000 60 1460 392 83 Asynchronous 306 75 700





SMT FOR GEAR BOXES

GENERAL NOTES:

Work position: any









0

10

20

30

40

50

60

70

80

90

0 1000 2000 3000 4000 5000 6000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

100,0

200,0

300,0

400,0

500,0

600,0

0 1000 2000 3000 4000 5000 6000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

10

20

30

40

50

60

70

80

90

0 1000 2000 3000 4000 5000 6000 7000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

100,0

200,0

300,0

400,0

500,0

600,0

700,0

800,0

0 1000 2000 3000 4000 5000 6000 7000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

20

40

60

80

100

120

0 1000 2000 3000 4000 5000 6000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0200,0400,0600,0800,01000,01200,01400,01600,01800,02000,0

0 1000 2000 3000 4000 5000 6000[N

m]

[rpm]

S1-100% S6-60% S6-25%


0102030405060708090100

0 1000 2000 3000 4000 5000 6000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0100,0200,0300,0400,0500,0600,0700,0800,0900,01000,0

0 1000 2000 3000 4000 5000 6000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

10

20

30

40

50

0 1000 2000 3000 4000 5000 6000 7000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

100,0

200,0

300,0

400,0

0 1000 2000 3000 4000 5000 6000 7000

[Nm]

[rpm]

S1-100% S6-60% S6-25%


0

20

40

60

80

100

120

140

0 1000 2000 3000 4000 5000 6000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

200,0

400,0

600,0

800,0

1000,0

1200,0

1400,0

0 1000 2000 3000 4000 5000 6000

[Nm]

[rpm]

S1-100% S6-60% S6-25%

SM

T F

OR

GE

AR

BO

XE

S

valid for:




GRINDING MACHINE EQUIPMENT

Everything needed for grindingThe complete solution for a modern, complete, and efficient grinding machine. Over the years, our company has continued to expand its range of products. Starting with our core electrospindle, we have gone on to provide the same quality, performance and practicality on all the rotary axes of the machine to meet the needs of our clients. We currently offer electrospindles, headstock spindles, internal grinders and dressers, all utilizing the industry’s best technologies.

Practical and water resistant Given the various installation options for different machines, electrical connections may be made either through an electrical box or connectors, to best suit the customer’s application.Regardless of the client’s choice, all of our grinding machine products are equipped with surface, labyrinth, or pressurized seal systems that ensure IP-65 class protection. This allows clients to install the product in all areas of the machine tool, without concern for contamination ingestion from mist, cooling lubricant jets, washing etc.

GR

IND

ING

MA

CH

INE

EQ

UIP

ME

NT


Tool connectionsThe connection between the tool and the spindle is critical to the success of the application. This is why SGH grinding spindles make use of different types of tool connections. The simplest is the threaded pilot connection, which offers the greatest reliability and the best value for the customer. For those looking for a more flexible spindle with left and right rotation, we offer HSK connections with a manual clamp system. This enhances the machine’s repeatability and operational flexibility.

HI-FREQUENCY GRINDING SPINDLES METALWORKING


HI-

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DIN

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PIN

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E

Bearing lubrication These types of electrospindles require a lubrication system that maximizes rotational speed and the life of the system.This is why all SGH spindles are designed with minimal air-oil lubrication. This solution emits new lubricant in small precise quantities, allowing for continuous optimal oil performance. This type of lubrication is best in conditions where the spindle is stressed continuously for thousands of hours. The lubricant is carried to the bearing through the special perforated spacers, optimized to bring the bearings up to nominal speed of 2.5 million n*dm.

Continuous preloading High frequency electrospindles need to remain as stable and repeatable as possible. To ensure this, SGH electrospindles are designed with high-precision angular contact bearings mounted for continuous preloading. This constant force is applied through a group of springs, which compensates for all changes of materials caused by operating heat. More important, this system compensates for thermal changes through the rear area, without impairing the tool’s repeatability.

Practical connections To simplify integration of the machine, as well as installation and maintenance, all SGH spindles are supplied with practical connectors for all utilities in the rear. To better serve our customers, there are a variety of outlet layouts to facilitate integration into the machine by the client. Axial or 90° horizontal outlets are available with different angles and different connector systems, including encoded. Our connections are designed to simplify interchangeability with other products already present. The availability of different connector types is continually increasing to satisfy customer requests.

Water resistantGiven the various installation options for different machines all of our grinding machine products are equipped with surface, labyrinth, or pressurized seal systems that ensure IP-65 class protection. This allows clients to install the product in all areas of the machine tool, without concern for contamination ingestion from mist, cooling lubricant jets, washing etc.


All modally-tuned standard and custom toolsSpindle extensions or quills are a key part of the grinding process. In addition to providing the best spindles, we assist clients with the optimum sizing of the tool, both by providing a wide range of tool holders that have already been sized and dynamically tested, and by designing and building tool holders for individual applications. Making appropriate tests for dynamics and failure, allows us to propose advanced construction solutions to achieve the required goals.

Modally-tuned spindles High-speed electrospindles that operate at a very high nominal speed need to run with minimal amounts of vibration. This poses a particular problem with the resonances of the rotating parts. All products in the SGH series are carefully designed. Simulations are performed in the factory to minimize this phenomenon, and to provide the best high-speed performance without producing operational resonance problems that may limit use by the client.


HI-

FR

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Dimensions [mm]

Commercial Code Tool Interface Max Speed [1/min]

Nominal Power S1[kW]

Nominal Speed

S1 [1/min]

Nominal Torque

S1 [Nm]

Nominal Power

S6-25% [kW]

ØA ØJ ØJ1 Z B B1 E Fa Fr SW

SGH0450DE00 Ø22 - M22x2 45000 7,3 34500 2 9 38 99,5 - 12 59,5 - 201 34,5 47,5 34

SGH0450DE02 HSK-C32 45000 7,3 24500 2 9 32 99,5 - 12 59,5 - 201 34,5 47,5 -

SGH0600DE00 Ø16 - M16x1,5 60000 6,3 53000 1,13 7,2 28 99,5 - 10 49,5 - 201 34,5 47,5 24

SGH0600DE01 HSK-C25 60000 6,3 53000 1,13 7,2 25 99,5 - 10 49,5 - 201 34,5 47,5 -

SGH0750DE00 Ø10 - M10x1,5 75000 2,1 75000 0,26 2,5 18 99,5 80 9 49 36,5 151 34,5 47,5 15

SGH0900DE00 Ø10 - M10x1,5 90000 2,5 90000 0,26 2,8 18 99,5 80 9 49 36,5 151 34,5 47,5 15

SGH SIZE 100 (ø X)

GENERAL NOTES:

Lubrication: all SGH models are minimal air/oil lubricated

Work position: only horizontal

Motor cooling: by liquid for all models

Cable outlet: all models are available with axial cable outlet (-A after commercial code) or radial cable outlet (-R after commercial code).

A

J

X

Z B E Fa

Fr

J1

B1

SW


SG

H S

IZE

10

0

valido per: SGH0750DE00

0

0,5

1

1,5

2

2,5

3

0 15000 30000 45000 60000 75000

[kW

]

[rpm]

S1-100% S6-60%

0,00

0,10

0,20

0,30

0,40

0,50

0 15000 30000 45000 60000 75000

[Nm]

[rpm]

S1-100% S6-60%

valido per: SGH0450DE00 - SGH0450DE02

012345678910

0 5000 10000 15000 20000 25000 30000 35000 40000 45000

[kW

]

[rpm]

S1-100% S6-60%

0,00

1,00

2,00

3,00

0 5000 10000 15000 20000 25000 30000 35000 40000 45000

[Nm]

[rpm]

S1-100% S6-60%

valido per: SGH0900DE00

0

1

2

3

4

0 15000 30000 45000 60000 75000 90000

[kW

]

[rpm]

S1-100% S6-60%

0,00

0,10

0,20

0,30

0,40

0,50

0 15000 30000 45000 60000 75000 90000

[Nm]

[rpm]

S1-100% S6-60%

valido per: SGH0600DE00 - SGH0600DE01

0

1

2

3

4

5

6

7

8

0 10000 20000 30000 40000 50000 60000

[kW

]

[rpm]

S1-100% S6-60%

0,00

0,50

1,00

1,50

2,00

0 10000 20000 30000 40000 50000 60000

[Nm]

[rpm]

S1-100% S6-60%

valid for:

valid for:

valid for:

valid for:


Dimensions [mm]



Nominal Speed

S1 [1/min]

Nominal Torque

S1 [Nm]

Nominal Power

S6-25% [kW]ØA ØJ Z B E Fa Fr SW

SGH0100EE00 Ø32 / M32x2 10000 6 9000 6,4 7 53 119,5 15 56,5 266 43 73 46

SGH0100EE01 Ø28 / M28x2 10000 6 9000 6,4 7 48 119,5 15 56,5 266 43 73 42

SGH0100EE02 HSK-C50 10000 6 9000 6,4 7 50 119,5 15 56,5 266 43 73 -

SGH0300EE00 Ø32 / M32x2 30000 15 23700 6 18 53 119,5 15 56,5 266 43 73 46

SGH0300EE01 Ø28 / M28x2 30000 15 23700 6 18 48 119,5 15 56,5 266 43 73 42

SGH0300EE03 HSK-C50 30000 15 23700 6 18 50 119,5 15 56,5 266 43 73 -

SGH0450EE00 Ø28 / M28x2 45000 15 29500 4,8 18 43 119,5 13 58,5 266 43 73 38

SGH0450EE01 HSK-C32 45000 15 29500 4,8 18 32 119,5 13 58,5 266 43 73 -

SGH0600EE00 Ø16 / M16x1,5 60000 7,5 49500 1,45 8,6 28 119,5 10 27,5 266 43 73 24

SGH0600EE01 HSK-C25 60000 7,5 49500 1,45 8,6 25 119,5 10 27,5 266 43 73 -

SGH0750EE00 Ø10 / M10x1,5 75000 6 75000 0,76 6,9 18 119,5 10 27,5 266 43 73 15

SGH SIZE 120 (ø X)

A

J

X

Z B E Fa

Fr

J1

B1

SW

GENERAL NOTES:






SG

H S

IZE

12

0

valido per: SGH0450EE00 - SGH0450EE01

0

5

10

15

20

0 5000 10000 15000 20000 25000 30000 35000 40000 45000

[kW

]

[rpm]

S1-100% S6-60%

0,00

2,00

4,00

6,00

8,00

0 5000 10000 15000 20000 25000 30000 35000 40000 45000

[Nm

]

[rpm]

S1-100% S6-60%

valido per: SGH0100EE00 - SGH0100EE01 - SGH0100EE02

0

2

4

6

8

10

0 2000 4000 6000 8000 10000

[kW

]

[rpm]

S1-100% S6-60%

0,00

2,00

4,00

6,00

8,00

10,00

0 2000 4000 6000 8000 10000

[Nm

][rpm]

S1-100% S6-60%

valido per: SGH0300EE00 - SGH0300EE01 - SGH0300EE03

0

5

10

15

20

0 5000 10000 15000 20000 25000 30000

[kW

]

[rpm]

S1-100% S6-60%

0,00

2,00

4,00

6,00

8,00

10,00

0 5000 10000 15000 20000 25000 30000

[Nm

]

[rpm]

S1-100% S6-60%

valido per: SGH0600EE00 - SGH0600EE01

0

2

4

6

8

10

0 10000 20000 30000 40000 50000 60000

[kW

]

[rpm]

S1-100% S6-60%

0,00

0,50

1,00

1,50

2,00

0 10000 20000 30000 40000 50000 60000

[Nm

]

[rpm]

S1-100% S6-60%

valido per: SGH0750EE00

0

2

4

6

8

0 15000 30000 45000 60000 75000

[kW

]

[rpm]

S1-100% S6-60%

0,00

0,25

0,50

0,75

1,00

0 15000 30000 45000 60000 75000

[Nm

]

[rpm]

S1-100% S6-60%



valid for:


SGH SIZE 150 (ø X)Dimensions [mm]



Nominal Speed

S1 [1/min]

Nominal Torque

S1 [Nm]

Nominal Power

S6-25% [kW]ØA ØJ ØJ1 Z B B1 E Fa Fr SW

SGH0160FE00 Ø36 / M36x2 16000 14 10700 12,5 17 63 149,5 - 17 79,5 - 278 22 36 55

SGH0160FE01 HSK-C63 16000 14 10700 12,5 17 63 149,5 - 17 79,5 - 278 22 36 -

SGH0240FE00 Ø36 / M36x2 24000 19 17700 10,2 23 63 149,5 - 17 79,5 - 278 22 36 55

SGH0240FE01 HSK-C63 24000 19 17700 10,2 23 63 149,5 - 17 79,5 - 278 22 36 -

SGH0300FE00 Ø32 / M32x2 30000 15 23700 6 18 53 149,5 119,5 15 77,5 60,5 279,5 8,5 38,5 46

SGH0300FE01 HSK-C50 30000 15 23700 6 18 50 149,5 119,5 15 77,5 60,5 279,5 8,5 38,5 -

SGH0450FE00 Ø28 / M28x2 45000 32 30000 10,2 35 43 149,5 - 13 75 - 278 22 36 38

SGH0450FE01 HSK-C40 45000 32 30000 10,2 35 40 149,5 - 13 75 - 278 22 36 -

A

J

X

Z B E Fa

Fr

J1

B1

SW

GENERAL NOTES:






SG

H S

IZE

15

0

valido per: SGH0300FE00 - SGH0300FE01

0

5

10

15

20

0 5000 10000 15000 20000 25000 30000

[kW

]

[rpm]

S1-100% S6-60%

0,00

2,00

4,00

6,00

8,00

10,00

0 5000 10000 15000 20000 25000 30000

[Nm

]

[rpm]

S1-100% S6-60%


0

5

10

15

20

0 2000 4000 6000 8000 10000 12000 14000 16000

[kW

]

[rpm]

S1-100% S6-60%

0,00

5,00

10,00

15,00

20,00

0 2000 4000 6000 8000 10000 12000 14000 16000

[Nm

]

[rpm]

S1-100% S6-60%


0

5

10

15

20

25

0 4000 8000 12000 16000 20000 24000

[kW

]

[rpm]

S1-100% S6-60%

0,00

5,00

10,00

15,00

0 4000 8000 12000 16000 20000 24000

[Nm

]

[rpm]

S1-100% S6-60%


0

5

10

15

20

25

30

35

40

0 5000 10000 15000 20000 25000 30000 35000 40000 45000

[kW

]

[rpm]

S1-100% S6-60%

0,00

5,00

10,00

15,00

0 5000 10000 15000 20000 25000 30000 35000 40000 45000

[Nm

]

[rpm]

S1-100% S6-60%

valid for:

valid for:

valid for:

valid for:


ELECTROSPINDLESFOR GRINDING METALWORKING


EL

EC

TR

OS

PIN

DL

ES

FO

R G

RIN

DIN

G

SGE – External grinding electrospindles

Quick and easy assemblyThe outer bodies are designed for easy mounting on modern grinding machines. The mounting and alignment systems simplify the construction of the spindle heads for both vertical and horizontal attachment.

Active balancing system connection To get the best from a modern grinding machine, the tool must always be perfectly balanced. This is why each of our spindles has a connection for an active balancing system. The supplied connection has been built to accommodate the products of leading balancing system manufacturers.

Left and right rotationTo simplify the machine layout, all products have been designed for both right and left rotational operation.

Performance made simpleThe design philosophy of this product line has been focused on creating spindles that contain only what clients really need in general grinding machines. Technologies were selected that guarantee the best combination of performance, reliability and rational machine integration, letting us make use of the highest quality internal parts.We have made use of asynchronous, open-loop controlled motors, with safety rotation control. This simplifies the electronic controls upstream of the axis, allowing the operator to use the drive without costly options or additional hardware.

SMS – Headstock electrospindles

Compact featuresThis line of headstock spindles has been designed to provide full functionality while remaining similar in size to a traditional head.To do this, only top-of-the-line components were selected and then combined in an extremely skillful mechanical integration. This allows us to offer features such as a synchronous motor, high-definition encoder, large drive-shaft hole, and integrated locking brake, all in a size less than that of a traditional head with an external motor.

Locking brakes SMS headstock spindles all come with optional hydraulic locking brakes designed for perfect holding, made with solid “monoblock” machined components. This feature may be requested by the client for use in special situations, such as when automated workpiece change systems with robots and hydraulic equipment are in use.

SGI – Internal grinding electrospindles

Great versatilityThis line of electrospindles has been designed with high performanceasynchronous motors that have a great speed range with constant power. This offers the end user a unique product that can work with grinding wheels of extremely different diameters and speeds. The liquid coolant may be used to cool the motor, offering additional value for the client.


Patented safetyThis line of electrospindles utilizes a system that recognizes each specific spindle tool and limits the maximum rotation speed accordingly. This prevents the risk of over-speeding the wheel that could potentially cause harm to personnel or damage to the spindle.

All modally-tuned standard and custom tools Spindle quills are a key part of the grinding process. In addition to providing the best spindles, we assist clients with the optimum sizing of the tool, both by providing a wide range of tool holders that have already been sized and dynamically tested, and by designing and building tool holders forindividual applications. Utilizing our dynamic and failure testing, we are able to propose advanced construction solutions to achieve the required goals.

Water resistantGiven the various installation options for different machines, all SGI grinding machine products are equipped with labyrinth or pressurized seal systems that ensure IP-65 class protection. This allows clients to install the product in all areas of the machine tool, without concern for contamination ingestion from mist, cooling lubricant jets, washing etc.

SGD – Dressing electrospindles

Air or waterWith a variety of different dressing applications, a client can choose between liquid cooled motors when operating on large dimensions with appropriate dressing disks, and dressing spindles with air-cooled motors, excellent for simplicity and cost-efficient machine integration.

Great versatilitySGD dressing spindles are equipped with interfaces designed to offer maximum flexibility in mounting disks of different shapes and sizes. This reduces the need for the client to purchase different products for similar applications.


EL

EC

TR

OS

PIN

DL

ES

FO

R G

RIN

DIN

G


SGE

valido per: SGE0050BE01

0

2

4

6

8

10

12

14

0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000

[kW

][rpm]

S1-100% S6-60% S6-25%

0,0

5,0

10,0

15,0

20,0

25,0

30,0

35,0

40,0

0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000

[Nm

]

[rpm]

S1-100% S6-60% S6-25%

Dimensions [mm]

Commercial Code Lubrication Max Speed[1/min]

Nominal Power

S1 [kW]

Nominal Speed

[1/min]

Nominal Torque

S1[Nm]

Nominal Power

S6-25% [kW]

Cones A B C ØD Ød L L1 ENCODER

SGE0060BE01 Grease 6000 36,6 3500 100 54 (1x) 250 240 200 125 50 745 XX Yes

SGE0060BE02 Grease 6000 24 3500 66 36 (1x) 240 240 XX 78 42 551 XX Yes

SGE0050BE01 Grease 5000 9 2930 30,6 11 (2x) 210 210 180 78 42 XX 516 No

SGE0030BE12 Grease 3000 22 1960 107 32 (1x) 240 240 200 100 50 620 XX No

SGE0030BE13 Grease 3000 22 1960 107 32 (2x) 240 240 200 100 50 XX 806 No

SGE0030BE14 Grease 3000 22 1650 127 29 (2x) 240 240 200 100 50 XX 806 Yes

SGE0030BE15 Grease 3000 22 1650 127 29 (1x) 240 240 200 100 50 620 XX Yes

SGE0030BE10 Grease 3000 15 1470 97,5 18 (1x) 240 230 190 100 50 535 XX No

SGE0030BE11 Grease 3000 15 1470 97,5 18 (2x) 240 230 190 100 50 XX 665 No

SGE0028BE03 Grease 2800 11,5 1910 57,5 14 (2x) 230 230 190 82 42 XX 663 No

SGE0028BE04 Grease 2800 11,5 1910 57,5 14 (1x) 230 230 190 82 42 544 XX No

GENERAL NOTES

Work position: horizontal/vertical


valid for:


SG

E

valido per: SGE0028BE03, SGE0028BE04

0

2

4

6

8

10

12

14

16

0 400 800 1200 1600 2000 2400 2800

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

10,0

20,0

30,0

40,0

50,0

60,0

70,0

80,0

0 400 800 1200 1600 2000 2400 2800

[Nm

]

[rpm]

S1-100% S6-60% S6-25%

valido per: SGE0030BE14 - SGE0030BE15

0

5

10

15

20

25

30

35

0 500 1000 1500 2000 2500 3000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

50,0

100,0

150,0

200,0

0 500 1000 1500 2000 2500 3000

[Nm

][rpm]

S1-100% S6-60% S6-25%


02468

101214161820

0 400 800 1200 1600 2000 2400 2800

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

20,0

40,0

60,0

80,0

100,0

120,0

140,0

0 400 800 1200 1600 2000 2400 2800

[Nm

]

[rpm]

S1-100% S6-60% S6-25%


0

5

10

15

20

25

30

35

0 500 1000 1500 2000 2500 3000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,020,040,060,080,0

100,0120,0140,0160,0180,0

0 500 1000 1500 2000 2500 3000

[Nm

]

[rpm]

S1-100% S6-60% S6-25%


0

10

20

30

40

50

0 1000 2000 3000 4000 5000 6000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

20,0

40,0

60,0

80,0

100,0

120,0

0 1000 2000 3000 4000 5000 6000

[Nm

]

[rpm]

S1-100% S6-60% S6-25%


0

10

20

30

40

50

60

0 1000 2000 3000 4000 5000 6000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,020,040,060,080,0

100,0120,0140,0160,0180,0

0 1000 2000 3000 4000 5000 6000

[Nm

]

[rpm]

S1-100% S6-60% S6-25%

valid for:




SMS

GENERAL NOTES:

Work position: horizontal


Encoder: available on request for high resolution models

Dimensions [mm]

Commercial Code Tool interface Lubrication Max Speed[1/min]

Nominal Power

S1 [kW]

Nominal Speed[1/min]

Nominal Torque S1[Nm]

Nominal Power

S6-25% [kW]A B ØC L Brake Available

SMS0040BE02 MORSE 3 / ASA 3 Grease 4000 2,7 2820 9 3,4 190 190 15 415 Yes

SMS0040BE03 MORSE 4 / ASA 4 Grease 4000 2,1 810 25 2,3 200 200 20 510 Yes

SMS0010BE01 MORSE 5 / ASA 5 Grease 1000 7,4 1000 70 9 240 240 42 547 No

SMS0005BE01 MORSE 6 / ASA 6 Grease 500 4,7 500 90 6 250 245 40 631 Yes

SMS0005BE02 MORSE 6 / ASA 8 Grease 500 10 500 191 12,5 250 245 40 751 Yes


SM

S

valido per: SMS0010BE01

0

2

4

6

8

10

0 200 400 600 800 1000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

20,0

40,0

60,0

80,0

100,0

0 200 400 600 800 1000

[Nm

]

[rpm]

S1-100% S6-60% S6-25%


0

2

4

6

8

10

12

14

0 100 200 300 400 500

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

50,0

100,0

150,0

200,0

250,0

300,0

0 100 200 300 400 500

[Nm

][rpm]

S1-100% S6-60% S6-25%


0

2

4

6

8

0 100 200 300 400 500

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

20,0

40,0

60,0

80,0

100,0

120,0

140,0

0 100 200 300 400 500

[Nm

]

[rpm]

S1-100% S6-60% S6-25%


0

1

2

3

0 500 1000 1500 2000 2500 3000 3500 4000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

10,0

20,0

30,0

40,0

0 500 1000 1500 2000 2500 3000 3500 4000

[Nm

]

[rpm]

S1-100% S6-60% S6-25%


0

1

2

3

4

0 500 1000 1500 2000 2500 3000 3500 4000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

5,0

10,0

15,0

0 500 1000 1500 2000 2500 3000 3500 4000

[Nm

]

[rpm]

S1-100% S6-60% S6-25%



valid for:


SGI

GENRAL NOTES:

Work position: horizontal/vertical


Dimensions [mm]

Commercial Code Tool interface Lubrication Max Speed[1/min]

Nominal Power

S1 [kW]

Nominal Speed[1/min]

Nominal Torque S1[Nm]

Nominal Power

S6-25% [kW]ØC ØD L L1

SGI0300AE00 D 24/40 Grease 30000 6 8800 6,5 9 100 h6 145 263 415

SGI0300AE01 HSK-C32 Grease 30000 6 8800 6,5 9 100 h6 145 263 415

SGI0180AE00 D 32/56 Grease 18000 8 3820 20 10 120 h6 145 263 490

SGI0180AE01 HSK-C50 Grease 18000 8 3820 20 10 120 h6 145 263 490

SGI0100AE00 D 32/56 Grease 10000 8 3820 20 10 120 h6 145 263 490

SGI0100AE01 HSK-C50 Grease 10000 8 3820 20 10 120 h6 145 263 490


SG

I

valido per: SGI0100AE00 - SGI0100AE01

0

2

4

6

8

10

12

14

0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

5,0

10,0

15,0

20,0

25,0

30,0

0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000

[Nm

]

[rpm]

S1-100% S6-60% S6-25%


0

2

4

6

8

10

12

14

0 2000 4000 6000 8000 10000 12000 14000 16000 18000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

5,0

10,0

15,0

20,0

25,0

30,0

0 2000 4000 6000 8000 10000 12000 14000 16000 18000[N

m]

[rpm]

S1-100% S6-60% S6-25%


0

2

4

6

8

10

12

0 5000 10000 15000 20000 25000 30000

[kW

]

[rpm]

S1-100% S6-60% S6-25%

0,0

2,0

4,0

6,0

8,0

10,0

12,0

0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000

[Nm

]

[rpm]

S1-100% S6-60% S6-25%



SGDDimensions [mm]

Commercial Code Tool interface Lubrication Max Speed[1/min] Cooling

NominalSpeed[1/min]

PowerS3-25%

[kW]Reference Time

S3 [min] A B ØC ØD L L1

SGD0300BE00 Ø19 x 38 Spray Mist 30000 Air / 2,1 1 96 76 XX XX XX 230

SGD0180AE00 Tapper Ø28x14Angle 1:10 Grease 18000 Liquid 9870 6,3 1 XX XX 72 h6 110 138 329

SGD0100AE00 Ø30 x 21 Grease 10000 Liquid 5800 2 1 150 130 XX XX XX 331


SG

D

valido per: SGD0100AE00

0

0,5

1

1,5

2

2,5

3

0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000

[kW

]

[rpm]

S1-100% S6-5% S3-25%

0,0

0,5

1,0

1,5

2,0

2,5

3,0

3,5

4,0

0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000

[Nm

]

[rpm]

S1-100% S6-5% S3-25%

valido per: SGD0180AE00

0

2

4

6

8

0 2000 4000 6000 8000 10000 12000 14000 16000 18000

[kW

]

[rpm]

S1-100% S6-25% S3-25%

0,0

2,0

4,0

6,0

8,0

0 2000 4000 6000 8000 10000 12000 14000 16000 18000[N

m]

[rpm]

S1-100% S6-25% S3-25%


0

1

2

3

0 3000 6000 9000 12000 15000 18000 21000 24000 27000 30000

[kW

]

[rpm]

S1-100% S3-25%

0,0

0,2

0,4

0,6

0,8

1,0

0 3000 6000 9000 12000 15000 18000 21000 24000 27000 30000

[Nm

]

[rpm]

S1-100% S3-25%



BELT DRIVENSPINDLES FOR GRINDING METALWORKING


BE

LT

DR

IVE

N S

PIN

DL

E F

OR

GR

IND

ING

SGE – Belt driven external grinding spindles

Simple and versatileThis line of external spindles was designed for those who prefer a machine-driven grinding spindle that offers easy machine integration. All products are life-time greased, with labyrinth and air seals to protect the lubricant from the working environment.

Active balancing system connection To get the best from a modern grinding machine, the tool must always be perfectly balanced. This is why each of our spindles has a connection for an active balancing system. The supplied connection has been built to facilitate use of the products by leading manufacturers.

SGI – belt driven Internal grinding spindles

This line of internal spindles was designed for those who prefer a machine-driven grinding spindle that offers easy machine integration. All products are air/oil lubricated using a spray mist system that allows for high rotational speed and great reliability over time. The result is a simple proven system.


SGE

GENERAL NOTES:

Work position: Every

SG

E

Dimensions [mm]

Commercial Code LubricationMax

Speed [1/min]

A B C Ød ØD ØP

SGE0015BB00 Grease 1500 300 300 500 60 145 100

SGE0028BB00 Grease 2800 260 260 450 50 100 85

SGE0035BB00 Grease 3500 180 180 400 42 82 55

SGE0045BB00 Grease 4500 160 160 400 42 78 50


SGI

GENERAL NOTES:

Work position: horizontal

Lubrication: all models are oil mist lubricated.

SG

I

Dimensions [mm]

Commercial Code LubricationMax

Speed [1/min]

ØA ØC Z B E L SW

SGI0170AB00 Ø28 – M20x2 17000 43 100 15,5 32 233,5 352 38

SGI0220AB00 Ø20 - M14x1,5 22000 33 100 14,5 31 223,5 339 28

SGI0320AB00 Ø14 – M10x1,5 32000 23 100 12,5 27 225 316 20

SGI0460AB00 Ø10 - M8x1,25 46000 18 100 9,5 24 225 302 16


Capellini’s distinctive strength is the manufacturing of customized spindles, the product of our capability to perfectly suit customer’s needs. Over time, the continued manufacturing of tailor made products has enabled us to increase our knowledge about products, procedures and applications; this know-how has been fundamental in defining our standard product range. Nevertheless, our attitude to customized manufacturing always inspires our activity. The experience, know-how, and the use of state-of-the-art technology allow us to design specific spindles for any application and machine tool.The application analysis, design through cutting-edge technologies, advanced simulation, and support from the specialized labs, MUSP and ITIA-CNR, improve our ability to predict the final performance. These technologies are especially helpful for determining the static and dynamic behavior of the spindle when integrated into the customer’s machine while in the production process. The ongoing technology development carried out by our R&D enables us to minimize the prototyping time line, and manufacture spindles refined at the first start-up. The critical production stages, such as machining, finish grinding, assembly and final test, are carried out in-house to ensure the highest quality level and the shortest lead-times. The tailor-made spindle becomes an integral part of the machine tool and gives the customer a high performance, long-lasting solution.

OUR KEY STRENGTH: TAILOR MADE PRODUCTS


AnalysisThe first challenge in achieving a top quality product is to define what are the main features and strengths the application requires, and to understand what characteristics can be improved. Only by spending time for this analysis, can a high value be added to the product. For this reason, our technical and sales staff work closely with the customer from the first steps of the analysis. If necessary, measurements and tests at the customer’s facility are carried out to collect all the data necessary to achieve the best outcome.

Advanced simulationSpindle line and bearing life analysis The right bearings are essential for the right spindle. That’s why we carry-out preliminary function models which allow us to estimate, from the beginning, the most critical parameters of the bearings and spindle axis. With this data, we can estimate the expected bearing life in connection with the operating speed, working loads, structural failures and other variables.

DynamicA modern spindle should ensure the best performance during every working stage, and the best dynamics should also be guaranteed for the whole speed range. Consequently, the eigenfrequency analysis is not enough to avoid the resonances; it is necessary to consider the most advanced theories about the dynamic optimization of structures to decrease vibrations and chatters.

In this way, it is possible to take advantage of the whole motor power curve. Careful analyses of these events, and their constant removal, have enabled us to develop technological components, innovative materials, and constructive methods for this purpose.

ProcessTo go beyond the dynamic optimization of the product, we use state-of-the-art systems to estimate the stable machining capacity. These simulation technologies allow us to rate the expected performance from a spindle while taking into consideration all the variables, such as:

• type and dimensions of the tool • dynamic ductility of the machine• dynamic ductility of the spindle• dynamic ductility of the work piece• power curve of the spindle

Combining the variables measured with the numeric variables simulated, it is possible to define the spindle to be integrated into the machine during the development phase and compare it with the existing references. This operation, carried-out on different mathematical models, allows for excellent product improvement.

TA

ILO

R M

AD

E

0,00

0,50

1,00

1,50

2,00

2,50

3,00

3,50

-1000 4000 9000 14000 19000 24000

Stability Lobes diagram


DesignThe design is carried-out with the help of cutting-edge systems in use for more than 10 years. The design cycle is based on the 3D modeling of the whole spindle; it enables us a detailed check of every single element and allows for a virtual model of the product. The design is supported by sophisticated production and document management programs, so that modifications and updates can easily be traced.

Prototype flexibility and product line qualityThe best of both worlds. The numerical simulation and process modeling methods developed in the company enable us to estimate the main parameters which make the application high-performing and reliable. This reduces the time usually needed to improve the prototype and make modifications, which consequently saves time and cost. With the help of these methods, we are able to supply new complex and customized products with the efficiency of the standard product.

Technological partnershipAlways the best outcome. The company takes great care in training a team of skilled engineers which are able to quickly and effectively support the machine manufacturer. This approach has been well received, and contributes to the continuing improvement of expertise both for Capellini and our customers.

Tests and empirical verifications Square the circle. To improve the previous stages, it is fundamental to test the outcomes carefully. The company is equipped with test rooms to analyze and record each functional parameter of the spindle. Special equipment is available for dynamic analysis, such as impact testing and modal analysis. These measurements are carried out for each product with the aim of checking the values calculated during simulation and to use them to improve numerical models. This is fundamental to optimizing the design methods.


CONTATTICapellini s.r.l.via E.Mattei 11 - 29027 Podenzano (PC) - Italy

Tel +39 0523 524108 - Fax +39 0523 524126

[email protected]

[email protected]

www.capellinitechnology.com


notes

www.capellinitechnology.com

spindle technology - kohmatic-korea · 2019. 7. 30. · sms 68 sgi 70 sgd 72 belt driven spindles...

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