BISCUIT JOINER1010WINSTRUCTION MANUALSPECIFICATIONSVoltage: 230-240V ~ 50HzPower: 1010WNo Load Speed: 11,000/minBlade Bore Diameter: 22mmMax. Cutting Depth: 14mmFence Adjustment: 0 - 90°Spindle Dimension: M10Weight: 3.25kg

BJK-1010

WHAT’S IN THE BOX

Biscuit Joiner

Pin Spanner

Dust Bag

ozito.com.au

ONLINE MANUALScan this QR Code with your mobile device to take you to the online manual.

WARNING! ENsURE thE BIsCUIt JOINER Is sWItChEd Off ANd dIsCONNECtEd fROM thE pOWER sUppLy BEfORE pERfORMING ANy Of thE fOLLOWING tAsks.

1 Height Locking Knob

2 Depth Adjustment Dial

3 Spindle Lock

4 Secondary Handle

5 Dust Bag

6 Rear Handle

7 Fence

8 Centreline Indicator

9 Bevel Locking Knob

10 Bevel Adjustment Scale

11 Base

12 Lockoff Switch

13 On/Off Trigger

BIsCUIt JOINER

KNOW YOUR PRODUCT

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7 8 9 10 11 12 13

14

2 3 4 5 6

1. ASSEMBLY

14 Pin Spanner

ACCEssORIEs

SETUP & PREPARATION

Attaching the dust Bag

1 Ensure the zip at the back of the dust bag is closed and that the clip on the dust bag is located in its recess.

2 Aligntheflatedgesonthe dust bag and dust port.Thenslideinfirmly.

2. MARKING THE WORKPIECE 3. ADJUSTING THE CUTTING DEPTH

Centrelines

1 Measure the width of your workpiece with a square.

The centreline of the workpiece and the centreline of the biscuit must be lined up accurately to ensure a successful joint. The centreline marking procedure is outlined below.

2 Divide the measurement by 2 to get the midpoint. Mark this point several times along the workpiece with a pencil.

3 Using a ruler, mark the centreline across the entire face of the workpiece.

4 Using a square measure, mark a line 65mm from the edge of the workpiece.

Note: 65mm is the recommended distance from the edge of the workpiece to the centreline of the biscuit.

5 Using a square, draw a continuation of the centreline on the top of the workpiece for use when aligning the centreline indicator of your biscuit joiner.

1 Set the depth adjustment dial using the procedure above, then extend the blade until the depth stop contacts the depth adjustment dial.

3 To adjust the scale, rotate the depth stop screw until the depth of the blade matches the scale as outlined in the above table. Repeat this process for each depth setting.

measure

65mm

65mm

Adjusting the Cutting depth

Checking the Accuracy of the depth stop

1 Rotate the depth adjustment dial so that it clicks into the desired setting.

2 Measure the distance between the blade and the face of the fence.

The depth adjustment dial controls the depth of the cut made in the workpiece as required for your biscuit.

Your choice of biscuit is dictated by the size of the workpiece. The following table shows the relationship of the markings on the depth adjustment dial to cutting depth and the biscuit used.

Note: It is recommended to check the accuracy of the depth adjustment dial as part of your setup procedure.

Marking Biscuit Cutting depth0 #0 8mm

10 #10 10mm

20 #20 12.5mm

M N/A 14mm (maximum)

OPERATION

5. PRE-OPERATION CHECKS4. ADJUSTING THE ANGLE & HEIGHT

1 Ensure the joiner’s plunge is moving freely along its rails.

2 Check the disc carefully for cracks or damage and replace in necessary.

3 Ensure the dust bag is secure and the zip is closed.

4 Make sure the cutting depth, height and angle have been set to match the desired cut and material thickness.

5 Clamp the workpiece securely so that it will not move during the cut.

Adjusting the Cutting Angle

Adjusting the height of the fence

1 Loosen the bevel locking knob anti-clockwise.

1 Loosen the height locking knob.

3 Retighten the bevel locking knob securely by rotating it clockwise.

2 Move the fence to the desired angle on the bevel adjustment scale.

2 Adjust the fence to the desired height using the height adjustment scale.

3 Retighten the height locking knob securely by rotating it clockwise.

4 Perform a visual check to ensure the centre of the blade lines up with the centreline you marked on the face of the workpiece and re-adjust if necessary.

Note: The indicator on the height adjustment scale measures the distance between the face of the fence and the centre of the blade.

Note: After completing this operation, double check the cutting angle to ensurethefaceofthefenceisflushwiththeworkpiece.

When using your biscuit joiner to make mitred joins, it is necessary to change the angle of cut to match the bevel for an accurate join.

The height should correspond to half of the material thickness of the workpiece taking into account the width of the blade. The groove for the biscuit should always be in the middle of the workpiece, unless you are joining thick workpieces, where multiple adjacent biscuit joins are sometimes used.

WARNING! ENsURE thE BIsCUIt JOINER Is sWItChEd Off ANd dIsCONNECtEd fROM thE pOWER sUppLy BEfORE pERfORMING ANy Of thE fOLLOWING tAsks.

BJk-1010

6. MAKING A CUT 7. JOINING

CAUtION: tO REdUCE thE RIsk Of ELECtRICAL shOCk, WE RECOMMENd thE UsE Of A REsIdUAL CURRENt dEvICE (RAtEd 30MA OR LEss).

1 Plug the power cord into the power supply.

2 Hold the biscuit joiner firmlyusingbothhandles.

1 Once all biscuit slots have been cut, place a biscuit in each joint.

4 Push the lock off switch forward and depress the on/off trigger to start the tool.

Note: Allow the biscuit joiner to reach maximum speed.

3 Finally, disassemble the workpieces and place a bead of glue in each slot as well as over the entire joining face.

Note: If necessary, remove any pencil markings before applying glue.

5 Clamp the workpieces together until the glue sets.

Note: Refer to the glue manufacturer’s recommended setting times before removing the clamps.

6 Once the cut is complete allow the biscuit joiner blade to retract and then release the on/off trigger.

3 Placethefenceflushagainstthe workpiece and align the centreline indicator with the centreline marking on the workpiece.

2 Assemble the piece without gluefirsttoensuretheworkpieces line up and biscuitsfitasrequired.

4 Reinsert the biscuits and assemble the work pieces.

Note: Refer to the biscuit guide for more information relating to glue and biscuit joints.

5 Push the biscuit joiner forward to extend the blade into the workpiece.

a b

BISCUIT & JOINT GUIDE

8. BISCUIT SELECTION 9. TYPES OF JOINTS

Below is a table outlining the dimensions of the 3 common biscuits sizes which your biscuit joiner has preset depths for on the depth adjustment knob.

Edge to Edge JointEdge-to-edge joinery is one of the easiest joints to construct. It is commonly used when making larger panels from smaller boards. One such application is a table top.

Butt JointA butt joint is one of the weakest joints in woodworking. This type of joint is mating the end grain of one board with the edge grain of another. The bonding of glue on this type of surface is poor. However, by using biscuits you can create a very strong joint that gives a mortise-and-tenon effect.

t-jointA T-joint is used when the end of a board is joined to the face of another board. Typical applications for T-joints are attaching shelves to bookcases, or inner support braces to frames. Actual cutting of a T-joint is as simple as any other cut. However, it is critical that you mark the centrelines, mark the intersection points for each slot and cut each slot correctly.

Mitre JointMitrejointsprovideaneatfinishtoacornerjointastheydonotshowthe end grain of the workpiece. Reinforcing the joint with the addition of a biscuit is a great way to add strength. Mitre joints are used when making boxes or drawers.

Corner JointCorner joints are used when making picture frames. Using biscuits for corner joints makes assembly much simpler. Clamping of corner joints canbedifficult.Thebiscuithelpstoholdtheworkpiecesinplacewhilethe glue cures to secure the join.

Always try to use the largest biscuit thatwillfit.Inmostcasesthiswillbe #20. Occasionally, when using thin workpieces you will need to scale down to a #0 or #10 biscuit. Biscuits are typically 3.75mm thick and made from compressed beech wood shavings stamped out in an oval pattern.

Glue is applied to the biscuit and the joint. The glue soaks into the biscuit causing it to swell and tighten up in the joint. The expansion of the biscuit adds strength to the joint.

Note: Always refer to the glue manufacturer’s instructions regarding setting times.

storage

Store your biscuits in a clean dry container. They can absorb moisture from the air and swell, rendering them useless.

Biscuit Width Length#0 16mm 44mm

#10 19mm 54mm

#20 25mm 60mm

Edge to Edge Joint

Butt Joint

T-joint

Mitre Joint

Corner Joint

Edge to Edge Joint

Butt Joint

T-joint

Mitre Joint

Corner Joint

Edge to Edge Joint

Butt Joint

T-joint

Mitre Joint

Corner Joint

Edge to Edge Joint

Butt Joint

T-joint

Mitre Joint

Corner Joint

Edge to Edge Joint

Butt Joint

T-joint

Mitre Joint

Corner Joint

MAINTENANCE

DESCRIPTION OF SYMBOLS

TROUBLESHOOTING

Cleaning•Keeptheventilationventsofthejoinercleanatalltimes,ifpossible,prevent

foreign matter from entering the vents.•Aftereachuse,blowairthroughthejoinerhousingtoensureitisfreefromall

dust particles which may build up. Build up of dust particles may cause the joiner to overheat and fail.•Iftheenclosureofthejoinerrequirescleaning,donotusesolventsbutamoist

soft cloth only. Never let any liquid get inside the joiner; never immerse any part of the joiner into a liquid.

•Therailswhichtheplungerunalongmustbekeptfreeofdustanddebristoensure proper operation of your biscuit joiner.

•Thegreaseinthegearboxwillrequirereplacement/replenishmentafterextensive use of the biscuit joiner. Please see your authorised service agent to provide this service.

Carbon BrushesWhen the carbon brushes wear out, the joiner will spark and/or stop. Discontinue use as soon as this happens. They should be replaced prior to recommencing use of the joiner. Carbon brushes are a wearing component of the joiner therefore not covered under warranty. Continuing to use the joiner when carbon brushes need to be replaced may cause permanent damage to the joiner. Carbon brushes will wear out after many uses but when the carbon brushes need to be replaced, take

the joiner to an electrician or a power tool repairer for a quick and low cost replacement. Always replace both carbon brushes at the same time.

Note: Ozito Industries will not be responsible for any damage or injuries caused by the repair of the joiner by an unauthorised person or by mishandling of the joiner.

Blade ACBJ-0001Assist Handle SPBJK1010-23Switch SPBJK1010-29Carbon brushes (pair) SPBJK1010-38Brush Holder (pair) SPBJK1010-39Pin Spanner SPBJK1010-50Dust Bag Connector SPBJK1010-85

Dust Bag SPBJK1010-87

spare parts can be ordered from the special Orders desk at your local Bunnings Warehouse. for further information, or any parts not listed here, visit www.ozito.com.au or contact Ozito Customer service: Australia 1800 069 486 New Zealand 0508 069 486 E-mail: enquires@ozito.com.au

SPARE PARTS

Replacing the BladeAfter extended use, the blade on your biscuit joiner may become dull and need replacing. If you accidentally hit a nail or other blunt object, it will break the carbide tips on the blade. These situations also require replacement of the blade.

Replacement Blade ACBJ-0001 can be ordered through the Special Orders Desk at any Bunnings store.

Problem Cause Remedy

Plunge will not move forward to cut

Excessive build-up of sawdust in plunge rails

Clean plunge rails with compressed air to remove any sawdust and debris

Incorrect depth of cut Misalignment of depth stop

Calibrate depth stop using the instructions in the setup section of this manual

Incorrect height of cut Misalignment of height adjustment scale

Calibrate height adjustment scale

Workpiece smoking during cutting operation

Blade is blunt Replace blade.

Sparking visible through housing air vents

Normal operation It is normal for some sparking to be visible through the housing air vents during operation

Excessive sparking visible through housing air vents

Carbon brushes are worn Replace brushes. This operation should be completed by an authorised service agent only.

Does not start No supply voltage Check the mains power, power cord, extension cord, plug and house fuse.

Contact Ozito customer service

On/Off switch broken

Carbon brushes are worn

Motor Defective

Biscuit joiner works intermittently

Damaged electricity power cord

Check power cable. If damaged, contact Ozito customer service.

On/Off switch may be damaged

Contact Ozito customer service

V Volts Hz Hertz

~ Alternating current W Watts

/min Revolutions or reciprocation per minute

Double insulated

Read instruction manual Warning

no No load speed

Electrical Emissions Conformity (EMC)

Wear eye, breathing, ear protection

Regulatory Compliance Mark (RCM)

WARNING! ENsURE thE BIsCUIt JOINER Is sWItChEd Off ANd dIsCONNECtEd fROM thE pOWER sUppLy BEfORE pERfORMING ANy Of thE fOLLOWING tAsks.

1 Turn the joiner upside down and remove the 4 screws on the base with a screw driver.

3 Replace the blade, making sure the blade is in the same direction as the arrow on the gear case.

1 To remove the dust and debris, simply unzip the zip at the back of the dust bag.

Emptying the dust Bag

2 Depress the spindle lock with one hand and loosen the flangewiththeotherusingthepin spanner.

4 Depress the spindle lock and tightentheflangewiththepinspanner.

Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice.

Recyclingpackagingreducestheneedforlandfillandrawmaterials.Reuse of recycled material decreases pollution in the environment. Please recycle packaging where facilities exist. Check with your local council authority for recycling advice.

CARING FOR THE ENVIRONMENT

BISCUIT JOINER SAFETY WARNINGS

WARNING! When using mains-powered tools, basic safety precautions, including the following, should always be followed to reduce risk of fire, electric shock, personal injury and material damage.

Read the whole manual carefully and make sure you know how to switch the tool off in an emergency, before operating the tool. Save these instructions and other documents supplied with this tool for future reference.The electric motor has been designed for 230V and 240V only. Always check that the power supply corresponds to the voltage on the rating plate.Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.

This tool is double insulated; therefore no earth wire is required.

If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer in order to avoid a hazard.

Note: Double insulation does not take the place of normal safety precautions when operating this tool. The insulation system is for added protection against injury resulting from a possible electrical insulation failure

within the tool.Using an Extension LeadAlways use an approved extension lead suitable for the power input of this tool. Before use, inspect the extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not suitableforthepowerinputofthetoolorwhichisdamagedordefectivemayresultinariskoffireandelectricshock.To reduce the risk of electrical shock, we recommend the use of a residual current device (rated 30mA or less).

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructionsmayresultinelectricshock,fireand/orseriousinjury. save all warnings and instructions for future reference. the term “power tool” in the

warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.1. Work area safety a. keep work area clean and well lit. Cluttered or dark areas invite accidents. b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable

liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c. keep children and bystanders away while operating a power tool. Distractions can cause you to

lose control.2. Electrical safety a. power tool plugs must match the outlet. Never modify the plug in any way. do not use any

adapter plugs with earthed (grounded) power tools.Unmodifiedplugsandmatchingoutletswillreduce risk of electric shock.

b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

c. do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

d. do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCd) protected supply. Use of an RCD reduces the risk of electric shock.

3. personal safety a. stay alert, watch what you are doing and use common sense when operating a power tool. do

not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c. prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your fingerontheswitchorenergisingpowertoolsthathavetheswitchoninvitesaccidents.

d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e. do not overreach. keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

f. dress properly. do not wear loose clothing or jewellery. keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

4. power tool use and care a. do not force the power tool. Use the correct power tool for your application. The correct power tool

will do the job better and safer at the rate for which it was designed. b. do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be

controlled with the switch is dangerous and must be repaired. c. disconnect the plug from the power source and/or the battery pack from the power tool before

making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

d. store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

f. keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

5. service a. Have your power tool serviced by a qualified repair person using only identical replacement

parts. This will ensure that the safety of the power tool is maintained. b. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or

similarlyqualifiedpersonsinordertoavoidahazard.

GENERAL POWER TOOL SAFETY WARNINGS

ELECTRICAL SAFETY

WARNING! this appliance is not intended for use by young of infirm persons unless supervised by a responsible person to ensure that they can use the appliance safely. Young

children should be supervised to ensure that they do not play with the appliance.hold power tool by insulated gripping surface, because the cutter may contact its own cord. Cutting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator.Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against the body leaves it unstable and may lead to loss of control.disc cutters must be rated for at least the speed marked on the tool. Disc cutters running over ratedspeedcanflyapartandcauseinjury.Always use the guard. The guard protects the operator from broken disc cutter fragments and unintentional contact with the disc cutter.

Using an Extension Lead

Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.

When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not suitable for the power input of the tool or which is damaged of defective may result in a risk offireandelectricshock.

It is recommended that the extension lead is a maximum of 25m in length. Do not use multiple extension leads.

• Wear safety glasses or goggles when operating this tool.• Do not use the tool in an inverted position.• Do not attempt to use the tool in a stationary mode.• Take special care when cutting MDF or surfaces coated with lead-based paint.• Wearadustmaskspecificallydesignedforprotectionagainstleadpaintdustandfumesand

ensure that persons within or entering the work area are also protected.• Do not let children or pregnant women enter the work area.• Do not eat, drink or smoke in the work area.• Dispose of dust particles and any other debris safely.

IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE:

Australia 1800 069 486New Zealand 0508 069 486

3 yEAR REpLACEMENt WARRANtyYour product is guaranteed for a period of 36 months from the original date of purchase and is intended for DIY (Do It Yourself) use only. If a product is defective it will be replaced in accordance with the terms of this warranty. Warranty excludes consumable parts, for example: carbon brushes, spanner etc

WARNINGThe following actions will result in the warranty being void.• If the tool has been operated on a supply voltage other

than that specified on the tool.• If the tool shows signs of damage or defects caused

by or resulting from abuse, accidents or alterations.• Failure to perform maintenance as set out within the

instruction manual.• If the tool is disassembled or tampered with in any way.

• Professional, industrial or high frequency use.

WARRANTY

TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE.

OZItO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.

The benefits provided under this warranty are in addition to other rights and remedies which are available to you at law.

Our goods come with guarantees that cannot be excluded at law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

Generally you will be responsible for all costs associated with a claim under this warranty, however, where you have suffered any additional direct loss as a result of a defective product you may be able to claim such expenses by contacting our customer service helpline above.

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