specialized for air-cooled heat exchanger module 1
TRANSCRIPT
Korea Heat Exchanger Ind. Co., Ltd.
Brief History
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AUG 2020 Relocation of Sales Office to Trade Tower, WTC Seoul (COEX)
JUN 2019 Established overseas branch office, ‘KHE-ABU DHABI Branch’ in Abu Dhabi, UAE
APR 2017 Acquired construction license for site installation of steel structure modules
MAR 2014 Certified for CSA 47.1 Div. 2 (CWB Certificate)
JUN 2008 Certified for ASME U, U2 & S Stamp, ISO 9001 &14001, OHSAS 18001
MAY 2008 Established ‘Gunsan Shop’
JAN 1997 Registered as a member of Heat Transfer Research Institute (HTRI)
JUL 1993 Registered as a member of Heat Transfer & Fluid flow Service (HTFS)
AUG 1991 Registered as an approved vendor for power plant in KEPCO (No.180.03-9991)
JUN 1983 Established ‘Korea Heat Exchanger Ind. Co., Ltd’
Products
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AIR COOLED HEAT EXCHANGERS STEEL STRUCTURE
Business Volume
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0102030405060708090
100
2017 2018 2019 2020
Order Received & Turnover(Million USD)
Product Ratio(The Last 10 Years)
Air Cooled Heat Exchanger Steel StructureAwarded Turnover
Organizational Chart
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QA/QC Business Production Engineering PM R&D ManagementSupport
HSE TEAM
QA
QC
Sales
Estimation
BundleSteel Structure
Material Control
CoatingPacking
Engineering
PM
Customer Service
Procurement
General Affairs
Financial & Accounting
R&D Team
COO
CEO
Location & Lay-Out
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Shop Name Area (m2) Area (acre)
A Bundle Assembly Shop 21,900 5.26
B Header Box Shop 10,120 2.48
C Steel Structure Shop 9,904 2.43
D Galvanizing Shop 3,522 0.86
E Painting Shop 4,323 1.06
F Heat Treatment Shop 28 0.007
G NDE Shop 420 0.1
H Material Shop 1,700 0.42
I Gantry Crane 20 Ton * 4 EA 28 M * 12 M
J Gantry Crane 15 Ton * 4 EA 28 M * 361 M
The Total Area of KHE Shop : 158,856 m2 (38.13 acre)
The Total Area of Buildings : 54,570 m2 (13.1 acre)
Overall Working Flow
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Efficient and specialized working flow for Air Cooled Heat Exchanger
The overall process is operated in-house including engineering, structure/header box fabrication, galvanizing, painting, NDE, module assembly and packing.
All modules and goods are exported through Gunsan Port, which is 5 minutes away from KHE Shop by truck.
Manufacturing Capacity
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Bundle
2,400 Bundle / Year
Steel Structure
Light : 20,000 Ton / YearHeavy : 50,000 Ton / Year
Galvanizing
30,000 Ton / Year
Painting
30,000 Ton / Year
Assembly / RIT
2,400 Module / Year
Automated Production Ratio : 60%Self-Production Ratio : 95% / Sub-Contracted Ratio : 5%
Engineering
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No Name Purpose Developer
1 HTRI XACE V7.0 SP3 Thermal Design HTRI (USA)
2 NISA V19.0 Finite Element Analysis (FEA) Cranes Software, Inc. (USA)
3 STAAD.Pro V8i Stress Analysis for Steel Structure Bentley Systems, Inc. (USA)
4 SOLID EDGE ST8 3D Modeling, Drawing and B.O.M. Siemens PLM Software (USA)
1. Software
ASME Section VIII, Div I & II ASME Section I ASME B31.1. API 661 AISC ASCE
BC CSA W47.1. Div. II CE / PED DPEM / ARH GOST 14249
HPGSL HEI JIS MOH TEMA
2. Applicable Codes & Standards
Manufacturing Equipment
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Automatic Finning Machine System Quantity
Fin Type Embedded (5 Sets) & Extruded (7 Sets)
12 SetsFin Material Aluminum, Copper (4-11 Fin/Inch)
Tube Size OD (1/2”-2”) x L 20,000 mm
1. Finning Equipment (12 Sets)
2. Welding Equipment (210 Sets / Manual & Automatic)
Welding Machines Quantity
Automatic Submerged Arc Welding Train System for Air Cooled Heat Exchanger Headers Submerged Arc Welding Machine Gas Tungsten Arc Welding Machine (TIG) Gas Metal Arc Welding Machine (MIG, CO2) Shielded Metal Arc Welding Arc (Air) Gouging Machine Manipulator for Welding Machine (OD 3,000 mm X L 3,000 mm) Turning Roll for Welding Machine (60 Ton, 30 Ton, 10 Ton) Baking & Drying Oven for Electric Rods (Controlling Temp: 0 ℃ – 350 ℃) Inside Automatic Welding Machine (Stroke: 400 L) Automated and Submerged Gas Welding Machine Nozzle Automated Welding Machine
5 Sets11 Sets55 Sets40 Sets66 Sets4 Sets2 Sets
13 Sets9 Sets2 Sets2 Sets1 Set
Manufacturing Equipment
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3. Drilling Equipment
Name Quantity
Special Purpose Multi-Hole and Multi-Stage Drilling Machine for Air Cooled Heat
Exchanger Header
CNC Drill Center (W 3,000 mm x L 4,500 mm)
CNC Drill Center (W 3,500 mm x L 4,500 mm)
CNC Drill Center (W 2,000 mm x L 2,500 mm)
Radial Drilling Machine (L 2,000 mm)
Radial Drilling Machine (L 2,600 mm)
Radial Drilling Machine (L 1,600 mm)
Radial Drilling Machine (L 1,300 mm)
Hand Drilling Machine (ø 3-25 mm)
Magnetic Drilling Machine (ø 3 -25 mm)
Tool Grinding Machine
1 Set
1 Set
2 Sets
1 Set
5 Sets
2 Sets
2 Sets
1 Set
3 Sets
4 Sets
4 Sets
Manufacturing Equipment
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Type of Equipment Quantity
Mechanical Test Equipment
Charpy Impact Tester (1 EA)
Universal Testing Machine (1 EA)
Hardness Tester (1 EA), Steel M-Scope (1EA)
4 EA
Run-In Test Measuring Equipment
CSI2130 Vibration Analyzers, Sound Level Calibrator,
Clamp Meter Digital Tachometer Load Cell,
Push Pull Gauge, Radiation Pyrometer Sound Level
Meter, Bavel Protractor
40 EA
Measuring Equipment
Alloy Analyzer (Niton, Spectro), Borescopes, Coating
Thickness Gauge, Surface Profile Gauge, Digimatic
Calipers, Digital Thermometer
85 EA
4. Inspection & Testing Equipment
Quality / HSE Management
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Certificates▶ ISO 9001:2015 ▶ ISO 14001:2015
▶ ASME [S, U, U2] / National Board [R]
▶ ISO 45001:2018
Reference (Materials, Temp.)
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Project User EPC Description Quantity(Bay / Bundle)
Badra CPF-#2 Gazprom SECL Tube: SB163-825 48 / 74
Jazan #9 Aramco SKEC Tube: SB444-625 36 / 48
Yanbu DHT Aramco TR Tube: SB338 24 / 38
Sadara Isocyanates Sadara Daerim Tube: SA789-31803 6 / 10
1. Special Materials
2. Low / High Temperature
Project User EPC Description Quantity(Bay / Bundle)
Bibiyana Expansion Chevron Foster Wheeler 90 kgf /cm2, 450 ℃ (DT) 13 / 13
Point Thomson ExxonMobil Worley Parsons 10.3 kgf /cm2, -45 ℃ (MDMT) 6 / 6
KASHAGAN AGIP Petrofac 80 kgf /cm2, -46 ℃ (MDMT) 147 / 284
Reference (HP, Large Q’ty)
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3. High Pressure
4. Large Quantities
Project User EPC Description Quantity(Bay / Bundle)
GASCO NGI GASCO SECL 420 kgf /cm2 (DP), 215 ℃ 17 / 37
ZCINA-HMD Sonatrach Dodsal 422 kgf /cm2, 190 ℃ 20 / 40
CO2 Capture Aramco SECL 265 kgf /cm2, 200 ℃ 2 / 3
Project User EPC Description Quantity(Bay / Bundle) Delivery
RUCP S-Oil Daelim-Daewoo Tube: SB163-825 102 / 155 Jun. 2017
AL ZOUR KNPC TSHJ Tube: SA179 147 / 177 Apr. 2017
RAPID Petronas TR Tube: DS31254 92 / 167 Apr. 2016
NSRP NSRP Ltd. JGC Tube: SA179 153 / 250 Feb. 2015
CBDC Takreer SECL Tube: SA179 142 / 245 Jan. 2014
SGD #3 Gasco Saipem Tube: SA179 132 / 252 Nov. 2012
Shaybah #1 & #4 Aramco SECL Tube: DS31254 143 / 277 Aug. 2012
RRE #1 Takreer SK E&C Tube: SA179, SA334 243 / 349 Apr. 2012
Reference (End-Users)
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ADCO
ADMA-OPCO
ADNOC, GASCO
Air Liquid
AGIP
Aramco
Bahrain Petroleum Co. (BAPCO)
BHP Billiton Petroleum
BP
Celanese
Chevron
ConocoPhilips
CPC
Dow Chemical
ExxonMobil
Formosa Petroleum Corp.
GS Caltex
(Long-Term Agreement)
Gazprom
Hyundai Oil Bank
IOEC
JACOS
Jurong Aromatics
Kazakhstan Petrochemical Ind.
KNPC
Kuwait Oil Company
KSC
NIOEC
Oxy
PEMEX
PDO
PDVSA
Pertamina
Petrobras
Petronas
Petron
Persian Gulf Star Oil
PTT
QGC
QP
Rayong Olefins
Reficar
Reliance Petroleum
Sadara
Sabic
Samsung Total
SEEF
Sakhalin Energy
Shell
SK Innovation
S-Oil
Sonatrach
Takreer
TAIF-NK
Total
Tupras
Reference (EPCs)
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ABB
Air Liquid
Aker Solution
AMEC
Bechtel
CB&I
Chiyoda
CTCI Corporation
DSME
Daelim
Daewoo E&C
Dodsal
ENPPI
Fluor Daniel, Inc.
Foster Wheeler
GS E&C
Gusto B.V.
Hitachi
HHI
HDEC
HEC
Idemistu Engineering
INITEC
Jacobs
JGC Corporation
KCC
KBR
Kobelco
Linde
Lurgi Engineering
Man Diesel & Turbo
MHI
MES
Petrofac
Prosernat
Saipem
SECL
SK E&C
Sinopec
SNC Lavalin
Tecnimont
Techint
Tecnicas Reunidas
Technip
Toyo Eng.
Worley Parsons
MISSIONSpecialized for
Air Cooled Heat Exchanger
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THANK YOU!
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