www.zarges.comFurther information is available on the Internet or from your ZARGES distributor.

Special solutionsfor industry and plant engineering

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Our solutions at a glance

01 Online configurator for steps and bridging steps page 06

02 Planning system for fixed ladders page 08

03 System modular kit for special solutions page 10

04 Access solutions page 14

05 Work and maintenance platforms page 16

06 Fall protection and guardrails page 20

04 Access solutions

10 Mobile scaffold towers

01 Steps and bridging steps

05 Mobile work and maintenance platforms

08 Lift cars and access units

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07 Tanker steps page 22

08 Lift cars and access units page 23

09 ZAP ZARGES work platforms page 24

10 Mobile scaffold towers page 26

11 Aluminium cases page 27

12 Special containers page 28

13 Service & information page 29

02 Fixed ladders

07 Tanker steps

05 Stationary work and maintenance platforms

06 Fall protection and guardrails

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IDEA & OFFER

IMPLEMENTATION & REALISATION

SERVICE & SUPPORT

� Individual solutions.

� Solutions in consultation with our specialist consultant.

� Excellent price/performance ratio through the use of configurators and system modular kits.

� Detailed offers with drawing and 3D model around the clock.

� Technical documentation.

� Reliable supply of spare parts.

� Seminars and training courses.

� Product testing.

� After-sales service.

� Prompt assistance in the event of problems.

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We can find the right solution for you – challenge us

To ensure the optimum solution, even for complex individual problems, we take responsibility for the entire process chain – from planning to production and assembly right through to after-sales service.

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� Quick solutions through standardisation.

� Swift implementation and delivery.

� On-site assembly by our specialist personnel possible.

� High quality and safety.

� Compliance with all relevant standards.

� TÜV-tested constructions.

� Individual solutions.

� Solutions in consultation with our specialist consultant.

� Excellent price/performance ratio through the use of configurators and system modular kits.

� Detailed offers with drawing and 3D model around the clock.

� Technical documentation.

� Reliable supply of spare parts.

� Seminars and training courses.

� Product testing.

� After-sales service.

� Prompt assistance in the event of problems.

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CONTACTFind your

ZARGES distributor at: www.zarges.com

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The advantages for you � Standard-compliant online configuration with real-time 3D visualisation.

� Direct offer including 2D drawing with all important dimensions.

� 3D-model drawings for importing into your plans/construction plans (after approval by ZARGES).

� Delivery within just a few days.

� Extremely simple assembly with the ZARGES connection system.

� Made to measure at no extra charge!

It’s as easy as this: configure – submit – done! www .creaxess.comTake advantage of our 24-hour online service! Stationary steps or mobile platforms: The ZARGES online configurator simplifies the configuration of your access steps including all relevant standards.

Online configurator for steps and bridging steps01

Made to measure at no extra charge!

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No special product know-how required: Just follow the instructions on the screen!The system will guide you and prompt you to enter all relevant information such as heights, platform lengths or guardrail versions. Just a few steps are all it takes to obtain your offer, including drawing – that’s how easy it is.

Configuration options � Inclination angles of 45° and 60°.

� Vertical heights of up to 4,510 mm with 45°.

� Vertical heights of up to 5,250 mm with 60°.

� Tread widths of 600, 800 and 1,000 mm.

� Choice of tread surface: aluminium, grooved, or steel open grid.

Further options can be configurated online.

Individually configurable steps and bridging steps for access or for maintenance work on industrial installations and machinery

We are there for you:Personal advice from your ZARGES expert.

Use the online configurator for steps and bridging steps.

www .creaxess.com

Direct link to the configurator:

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It’s as easy as this: configure – submit – done! http://accessladder.zarges.com/Take advantage of our 24-hour online service: Maintenance or emergency ladders on buildings or machinery access ladders: The new ZARGES planning system simplifies configuration of your fixed ladder system including all relevant standards.

Planning system for fixed ladders02

The advantages for you � Standard-compliant online configuration with real-time 3D visualisation.

� Direct offer including 2D drawing with all important dimensions.

� 3D models for importing into your plans (after approval by ZARGES).

� Downloads of static calculations, measurement and check sheets, product images, presentations and much more.

� Tender documents for planners and architects.

� Made to measure at no extra charge!

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ZARGES fixed ladders offer an inexpensive solution for emergency ladder systems, access to machinery and plants and other permanent means of access for building maintenance. All components are from a single source, are optimally matched and allow individual adjustment to the specific application and the on-site requirements. Quick and easy assembly on site helps to make them so cost-effective!

Multi-section fixed ladder systems

Fixed ladder for access to machinery Stationary fixed ladder on a silo

We are there for you:Personal advice from your ZARGES expert.

Take advantage of our online configurator for fixed ladders.

http://accessladder.zarges.com/

Direct link to the configurator:

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Quadruple bridging steps Tractor test bench

The advantages of the ZARGES system modular kit:

� Adaptable to your individual needs.

� Low weight for easy movement and manoeuvrability.

� High-precision, dimensionally accurate yet sturdy design.

� Form-locked connection of the individual modules.

� Corrosion- and solvent-resistant for a long service life – no surface protection required!

� UV-resistant.

� 100 % recyclable.

� Ergonomically designed for industrial applications, added safety and easy operation.

� Long-term supply of spare parts and easy replacement of components.

Compliance with all relevant standards and regulations:

� DIN EN ISO 14122 – Permanent means of access to machinery.

� DIN EN 1090 – Execution of steel structures and aluminium structures.

� Machinery directive 2006/42/EC.

� DIN EN ISO 9001 – Quality Management.

� Surfaces for platforms and treads.

� Platforms.

� Steps and ladders.

� Guardrails and scaffolding.

� Adaptation to contours.

� Chassis.

� Height adjustment.

� Accessories.

The individual modules:

System modular kit for special solutions03

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Fixed steps Access steps with variable angle of inclination (quadruple-beam steps)

Telescopic steps Ladder

Aluminium, serrated Aluminium, XCut Metal profile grate, embossed Open grid Aluminium ribbed plate

Surfaces for platforms and treads

Steps and ladders

Platforms

Example of a straight platform Example of a U-shaped wooden platform

Example of a platform with ramp Platform with maintenance trapdoors

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Fixed Folding Sliding plates, fan-shapedSliding plates

Extension, mechanical/electricalExtension, manualSliding coffers

Adaptation to contours

Manual via forklift/crane Mechanical, via gear racks or cable winch

Electric Hydraulic, incl. Safety Mechanism

Height adjustment

Fixed Pluggable Folding Swing-out

Rotatable doorTelescopic Pole barrier

Lowerable Horizontal sliding Self-closing doorHook-on

Guardrails and fall protection

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Castors with brake and Total Stop Triple castors with brake Flanged wheels Setting roll

Stabiliser Stabiliser with extension, swing-out Stabiliser with height adjusters Telescopic stabiliser with height adjusters (90°)

Chassis and castors

Media – electrics Media – compressed air Media – lighting

Gap bridges Eye hooks Fork-lift brackets Quick-release device

Guide rollers Barrier tapes/chains Tool trays Jack up device

Sigma padding Tubular padding Corrugated padding Drawbars

Accessories

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In the ZARGES system modular kit, we offer the

following, in various designs: stationary/mobile

steps, ladders or ramps, in combination with rest

platforms or a work platform.

Push-up ladder with platform

Fixed steps with swing-out guardrail doors Swivelling steps

Special steps with two levels

Laterally movable steps for slanting access

Access solutions04

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Stationary access with rest platform Access steps/quadruple-beam steps with variable inclination

Access as a ramp Fixed ladder system on a cooling tower

Swivelling access steps with rope operation

Stationary access

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Mobile maintenance platform incl. TÜV approval for the transport of persons

Test benches with sliding coffers and crane Work platform with height-adjustable machine feet for operation of the unit

Gangway system

Stationary work platform

Work and maintenance platforms05

ZARGES work and maintenance platforms

can be adapted to almost any contours and

can be attached to the floor with the help of

brackets or attached directly to the installation.

They can be combined with our access steps

to form stationary or mobile platforms which

adapt perfectly to suit your requirements.

Their robust aluminium construction can bear

loads of up to 500 kg/m².

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Ceiling-suspended work platform with gas-pressure-spring-supported maintenance trapdoors

Mobile, height-adjustable maintenance platform, can be dismantled, with tele-scope and ladder access, adaptation to contours by means of sliding coffers

Gangway system firmly attached to a machine Work and maintenance platform as a test bench

Work and maintenance platform on a test bench

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Work platform for a load claw

Coupled work and maintenance platform

Maintenance platform with fall protec-tion, attached directly to the machine

Maintenance platform for a pump station

Firmly attached work platform

Work and maintenance platforms05

ZARGES work and maintenance platforms with peripheral

handrails and platform railings as well as fall protection

devices above machinery and plants guarantee the highest

level of safety while working. The various chassis designs

ensure easy mobility.

We supply a platform which has a quick-release function,

can be dismantled, is variable in width, with folding

ramps or as scissor-lift solutions, height-adjustable or

with fixed height.

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Rail-guided work platform, can be dismantled, in combination with scaffolding Mobile work platform with folding platforms

Mobile work platform with folding platform and crane

Electrically height-adjustable, mobile maintenance platform

Work platform with folding railing cage and internally supported access steps

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Hook-on, telescoping fall protection devices

Fall protection on both sides and the front end of a work platform

Guardrails and fall protection on a test bench

Mobile and extra-high fall protection

Fixed, peripheral fall protection device

Fall protection and guardrails06

Various guardrails and fall protection devices

ensure high safety and flexibility with regard to

your requirements:

� Quick-fit guardrails.

� Height-adjustable railing cages.

� Cantilevered railing cages.

� Pluggable and variable railing cages.

� Hook-on or extra-high fall protection devices.

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Cantilevered, longitudinally movable railing cage on a gangway system Fall protection device above a machine on a test bench

Pluggable railing cage

Height-adjustable railing cage

Height-adjustable railing cage

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Fuelling and maintenance gantry Tanker steps with rectangular, height-adjustable railing cage

Height-adjustable tanker steps with oval railing cage

Height-adjustable tanker steps

Tanker ladder

Tanker steps07

ZARGES tanker steps provide safe access for

filling, servicing or cleaning your tankers or

fuelling stations.

Available in fixed or height-adjustable versions,

stationary or mobile. Their sturdy construction

and variety of guardrail contours deliver what

they promise: the highest degree of safety at all

times.

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Lift cars and access units 08

ZARGES ladder-guided access units, type-tested in accordance

with the Machinery Directive 2006, are a convenient option for

the vertical transportation of persons or materials.

Our Service-Lift TBA 6000-5 gives you convenient access to

heights of up to 120 metres.

Our manually or electrically operated mobile

platforms ensure quick and safe access to

your machinery and systems. Wherever it is not

possible to attach a work platform or where a

work platform is not adequate, our lift cars

can transport your specialist personnel

to the necessary points on the machine.

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Generously dimensioned, sturdy storage tray

Folds to compact dimensions Height adjustment

Can be moved even when unfolded

Easily collapsible due to folding braces

Folds to compact dimensions

Chassis with height adjuster Height adjustment

The ZARGES ZAP work platforms offer the highest level of safety, even during lengthy maintenance and inspection work, when working above head level or handling bulky or heavy objects, and they meet the requirements of the EU directives for working at heights.

ZAP ZARGES work platforms09

ZAP telescopic platform ladder

ZAP work platform

watch set-up-video:

ZARGES tip

watch set-up-video:

ZARGES tip

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Flexible applications due to three different platform heights with just one work platform Folding frame and pivotable steps mean space-saving transport and storage

Central brake locked by pedal operation

Central brake released by lifting the product

Comfortable access via 200 mm deep treads

Steps swing up into transport position

� Swing-up steps with treads 200 mm deep for comfortable and safe ascent.

� Can be moved very quickly and comfortably, as it has four swivel castors on the access section and two fixed castors on the support section.

� Ready-for-use in no time through central brake on the access steps.

� Can pass through doors – even when erected.

� Large-area work platform, 1,800 × 600 mm.

� Tested to BGR 173 – total platform load 200 kg/m2.

ZAP assembly platform

watch set-up-video:

ZARGES tip

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The advantage of scaffold towers is that they can be dismantled into their individual parts quickly and without tools, allowing space-saving storage.

Here, with its Z 600 series, ZARGES offers a wide range of standard mobile scaffold towers in three platform lengths (1.80 m; 2.50 m; 3.00 m) and in two platform widths (single and double platform width), allowing working heights of up to 14 m, the maximum permissible working height in accordance with EN 1004.

The new Z 600 S-PLUS mobile scaffold tower with advanced guardrail offers the necessary safety here, even during erection

and dismantling of the mobile scaffold tower.

Mobile scaffold towers coupled end-to-end

Round scaffolding with flexible corner elements

In addition to standard scaffold towers, ZARGES also offers customer-specific solutions. For example work platforms consisting of two standard scaffold towers with additional bridging. It is also possible to couple scaffold towers end-to-end or connect round scaffolding and standard scaffolding with flexible corner elements.

Working heights from 5.40 m to 8.20 m

3 bridging lengths: 1.80 m; 2.50 m or 3.00 m

You can find more information in the main catalogue and under:

ZARGES tip

Mobile scaffold towers10

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All sizes also available with approval for the transportation of hazardous goods.

ZARGES tip

BAM 8311 ZARGES4 B / X102 / S / 14 / D22

607

Example application: K 424 XC with customer-specific foam insert for safe transport of sensitive equipment

Sensitive equipment for expeditions, urgently required foreign aid or hazardous goods on the move: The classic K 470 from ZARGES offers perfect protection for everything you need to take with you – even under extreme conditions. A comprehensive range of system accessories ensures that you have the optimum packaging solution whatever the task in hand.

Castors integrated into a sturdy aluminium frame give the K 424 XC optimum mobility. High load-bearing capacity despite low dead weight – the legendary ZARGES quality speaks for itself.

Comfortable pull handles ensure ergonomically perfect handling, while extra-large replacement castors can be fitted if necessary for greater ground clearance in difficult terrain. A flexible range of interior fittings offers additional solutions which meet virtually all requirements for securing the content of the case.

You can find more information in the main catalogue and under:

ZARGES tip

You can find more information in the main catalogue and under:

ZARGES tip

ZARGES K 470

ZARGES K 424 XC

Aluminium cases 11

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Examples of our service and quality:

� Pressure-sealed construction.

� Waterproof design.

� Cargo protected against shocks and vibrations.

� Stackable containers.

� Recesses for fork lifts, lifting lugs.

� Paint and labelling to customer specifications.

� Unlimited potential for built-in items, from single items to bulk material.

Generously sized containers for large equipment Stapelbare Behälter

K 470 with special measurements Pressure-resistant special containers with air-conditioning units

Special containers made from aluminium are individual, customer-specific solutions, creatively designed to your specifications and manufactured using state-of-the-art technology. The areas of application include the storage and transport of large equipment, components, missiles and other components for air and space travel and industrial applications on land, by sea and air.

Special containers12

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Please fill in the key data into the checklist and we work out your individual product solution in a specified offer.

Short description of purpose of use: Q Inside use Q Inside use, stored/parked outside*

Q Outside use*

Requested delivery:

Please outline here roughly the situation and the desired solution: Q Alternatively: Please see enclosed sketches and pictures

Customer:

Company:

Contact person/department:

Street:

Postal code/City:

Phone:

E-Mail:

General explanation on checklist: All options marked with * are procured specially in case of order. An exact time of delivery you get in your individual quote.

Dimensions:

Platform dimensions : mm (length/width)

Platform overhang: Q yes (Please note in sketch including measurements)

Contour adaptation: Q yes* (Please note in sketch including measurements)

Bumper at the platform: Q yes (Please specify position in the sketch)

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Service & Information 13

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Vertical platform height, fixed: mm (Vertical measurement from the floor to the top edge of platform)

Vertical platform height, adjustable*:

from mm to mm

Clear height (if necessary): mm (Struts clear area from the ground to the bottom edge platform)

Clear width of platform (if necessary): mm (Struts clear area in relation to platform width)

Kind of height adjustment (in case of height adjustment only)*: Q manually by hand/fork lift Q mechanically by winch Q mechanically by toothed rack Q hydraulic Q electrical Q other:

Stair access:Stair width (usable area): Q 600 mm Q 800 mm Q 1.000 mm Q other: mm

Stair inclination: Q 45° Q 60° Q other*: °

OR maximum stair span*: mm (in case of space restriction)

Ladder access:Q Access by means of standard ladder from the Zarges program

Q Others*:

Step and platform coverings:R = Slip class according to DIN 51 113

Aluminium: Q serrated aluminium (R9) Q Aluminium checker plate (R10) – for platform only

Open grid: Q Aluminium (R13)* Q Steel (R12)*

Perforated metal covering*: Q Aluminium (R13)* Q Steel (R13)*

Wooden covering: Q laminated wood – for platform only

Fall Protection/Railings:Platform rail: Q rigidly mounted Q pluggable

Q Others, according to sketch*

If not all railing segments should be in the identical version, please mark in the sketch accordingly.

Stair handrail: Q rigidly mounted Q pluggable Passage barrier: Q swing gate Q pole barrier

Load capacity:Load capacity per step: Q 150 kg Q Others*: kg

Required load capacity of platform/total construction:Q 300 kg total load (2 persons) Q 150 kg total load, e.g. with overhang (1 person)

Q Others*:

Chassis for mobile products: Q Standard chassis with traverse Q Narrow chassis with ballast weights – max. width of chassis: mmQ Central front lever chassis with two feet* Q Central front and rear lever chassis with four feet* Q Standard chassis with telescopic traverse + spindles*

Standard version with two swivel and two fixed castors with ∅ 150 mm

Electrical grounding: Q Yes*

Supplies:Q Current* Remarks:

Q Pressurized air* Remarks:

Q Water* Remarks:

Q Lighting* Remarks:

Corrosion protection (according to EN ISO 12 944): Standard: Category C2 – Low polluted atmosphere, dry climate

Q Category C3* – urban and industrial atmospheres with moderate SO2 pollution or temperate climate

Q Kategorie C4* – industrial atmosphere and coastal atmosphere with moderate salt load

Standards/documentaion: Standard version:Stairs/Railings according to DIN EN ISO 14 122 Stability on mobile products according to DIN EN 131-7/DIN EN 1004

Optional standards: Q EN 1090 in EXC 2 – for fixed installation in buildings

Q Others*:

Language for documentation/Instructions for assembly and use:

Q German Q English Q Others:

Assembly:Standard: Delivery in pre-assembled components such as railings, platforms, stairs body Q Make bid for complete assembly on site by ZARGES

General explanation on checklist: All options marked with * are procured specially in case of order. An exact time of delivery you get in your individual quote.

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Find your local ZARGES distributor at www.zarges.com and send your filled checklist.

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ZARGES also has the perfect solution for rail vehicles and aviation:

CONTACT

ZARGES Head Office E-mail: zarges@zarges.de · Tel.: +49 881 687-109 · Fax: +49 881 687-500

For further information and advice, contact your local ZARGES distributor or visit www.zarges.com

Special solutions for rail vehicles and buses

Special solutions for aviation

Item

No.

303

EN04

07/

2015

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ZAR

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www.zarges.comFurther information is available on the Internet or from your ZARGES distributor.

The products shown here are only an excerpt from our overall range.

At ZARGES, our focus is on the customer. Innovative standard products, special solutions or comprehensive service – every day, our customers can rely on the safety and high quality of our range.

ZARGES –Access. Packaging, Transportation. Special construction.