spare part list 2014 mab 800 1400w motor drawing · spare part list 2014 mab 800 1400w motor...

Spare part list 2014

MAB 800 1400W Motor Drawing

BDS Maschinen GmbH -Errors and omissions excepted!- 15.08.2014

1.1.1 Armature 110 V 11.1.2 Armature 230V 11.2.1 Fi eld coil 110 V 11.2.2 Fi eld coil 230V 11.3 Motor housing 11.4 Air conducting ring 11.5 Cap f or motor housing 11.6 Devi ce for carbon brush feeding 6,4x12,5x20 21.7 Carbo n brush with spring 6,4x12,5x20 21.8 Carbo n brush cap for 6,4x12,5x20 21.9 Spa n clamp 2

1.10 Sc rew HF 3,9x9,5 DIN 7981 21.11 Bal l bearing 608 2Z 11.12 Dis k with wheel 11.13 Isol ating disk 11.14 Dis tance sleeve 2

1.15.1 Motor boa rd 110V 11.15.2 Motor boa rd 230V 11.16 Isol ating washer 21.17 Screw HC 3,9x25 DIN 7981 21.18 Housi ng for potentiometer 11.19 Adjustment wheel orange 21.20 Pote ntiomteter for power control 220 Ohm 11.21 Pote ntiometer for speedcontrol 100 kOhm 11.22 Sc rew HC4,8 x 38 DIN 7981 21.23 Gea rbox bearing plate 11.24 Cir clip ring 28/1,2 DIN 472 11.25 Bal l bearing 6001 2RS 11.26 Cir clip ring 11/1 DIN 471 11.27 Needl e bearing HK 0810 DIN 625 31.28 Sc rew HC 5,5x38 DIN 7981 41.29 Pi n 5x16 DIN 1474 11.30 Gea r box case 11.31 Bal l bearing 6000 21.32 Needl e bearing RNA 4900 11.33 Was her for needle bearing RNA 4900 11.34 Bal l bearing 6005 2RS 11.35 Cir clip ring 47/1,75 DIN 472 11.36 Bal l bearing 6006 2RS 11.37 Was her for ball bearing 6006 2Z 11.38 Cir clip ring 55/2 DIN 472 11.39 Intermedium shaft 1 - 13 teeth 11.40 Cl utch wheel 11.41 Hal f of clutch 11.42 Intermedium gear wheel 1 - 28 teeth 11.43 S pring A5x5x10 DIN 6885 1

Pos. No.

Article no. Description

5015551501094150110525011032

pc

5010931

5011061

50109215011071

5011081

50110425011021501095150100615011001501099150109815010971

50114915015561501142150114715011461

5010961

50114515010221501110150102715012501501071150103515010911501148150112115011011501126150112715011191501120150123315011251501124150113115050171501135150113215011341


MAB 800 1400W Motor


Pos. No.

Article no. Description pc


MAB 800 1400W Motor

1.44 Was her 1 11.45 Was her 12x18x0,2 DIN 988 11.46 Was her 2 11.47 Cir clip ring 9 DIN 6799 11.48 Sprin g 28x12,2x1 41.49 Intermedium shaft 2 - 12 teeth 11.50 Sprin g A5x5x28 DIN 6885 11.51 Gea r wheel assembly 39/25 teeth 11.52 Coupl ing complete 11.53 Gea r change complete 11.54 Intermedium shaft 3 - 12 teeth 11.55 Intermedium gear wheel 2 - 31 teeth 11.56 Spi ndle 11.57 Spi ndle gear wheel 11.58 Was her 25x35x0,1 DIN 988 11.59 Sprin g B6x6x20 DIN 6885 11.60 Cir clip ring 24/1,2 DIN 471 11.61 Connec ting piece 11.62 Cover f or potentiometer housing 11.63 Counters unk screw 6x55 4

501144150114315011961

50502015011381

50111815011161

50112915010501

5011391

50114115011331

5011151

5015571501136150105215011141501113150112215011171



MAB 800 2Gang Motor Drawing


1.1.1 Armature 110 V 11.1.2 Armature 230V 11.2.1 Fi eld coil 110 V 11.2.2 Fi eld coil 230V 11.3 Motor housing 11.4 Air conducting ring 11.5 Carbo n brush holder complete 2

1.6.1 Carbo n brush 6,3x16x20 L41F13 110V 21.6.2 Carbo n brush 6,3x16x20 L85F10 230V 21.7 Corr ugated spring washer B4 DIN 137 41.8 Sel f tapping screw ZM4x12 41.9 Bal l bearing 6000 2Z 1

1.10 Ring magnet 11.11 Bea ring cap 11.12 Pr essboard washer 1

1.13.1 Motor boa rd 110 V 11.13.2 Motor boa rd 230 V 11.14 Sc rew HF 3,9x9,5 DIN 7981 21.15 Cap f or motor housing 11.16 Sc rew HC 4,8x45 DIN 7981 41.17 Gea rbox bearing plate 11.18 Cir clip ring 28/1,2 DIN 472 11.19 Bal l bearing 6001 2RS 11.20 Cir clip ring 11/1 DIN 471 11.21 Gea r box gasket 11.22 Needl e bearing HK 0810 DIN 625 31.23 Sc rew HC 5,5x38 DIN 7981 51.24 Pi n 5x16 DIN 1474 11.25 Gea r box case 11.26 Bal l bearing 6000 21.27 Needl e bearing RNA 4900 11.28 Was her for needle bearing RNA 4900 11.29 Bal l bearing 6005 2RS 11.30 Cir clip ring 47/1,75 DIN 472 11.31 Bal l bearing 6006 2RS 11.32 Was her for ball bearing 6006 2Z 11.33 Cir clip ring 55/2 DIN 472 11.34 Intermedium shaft 1 - 13 teeth 11.35 Clutc h wheel 29 teeth - straight teeth 11.36 Half of clutch 11.37 Intermedium gear wheel 1 - 28 teeth 11.38 Sprin g A5x5x10 DIN 6885 11.39 W as her 1 11.40 W as her 2 11.41 Ci rclip ring 9 DIN 6799 11.42 S pring 28x12,2x1 4

Pos. No.


5011521

5011611501163150110915011601

5012531501398150139915011301501157150115615011741

50109515011531

5011541

501058150151315010271501250150107115011641501035150109115011481501121150110115011261501127150111915011201501233150112515011241501131150116515011351501132150113415011391501138150114115011331

pc

50115115012551

5012541

5014771


MAB 800 2 gears Motor


Pos. No.

Article no. Description pc


MAB 800 2 gears Motor

1.43 Saf ety clutch complete 11.44 Intermedium shaft 2 - 12 teeth 11.45 Sprin g A5x5x28 DIN 6885 11.46 Gea r wheel assembly 11.47 Coupl ing complete 11.48 Gea r change complete 11.49 Intermedium shaft 3 - 12 teeth 11.50 Intermedium gear wheel 2 - 31 teeth 11.51 Spi ndle 11.52 Spi ndle gear wheel 11.53 Was her 25x35x0,1 DIN 988 11.54 Sprin g B6x6x20 DIN 6885 11.55 Cir clip ring 24/1,2 DIN 471 11.56 Sha ft seal for grease chamber 11.57 Housi ng for potentiometer complete 11.58 Pote ntiometer for speedcontrol 100 kOhm 11.59 Pote ntiomteter for power control 1 kOhm 7V 11.60 Bottom part of housing for potentiometer without potentiometer and speed contro 11.61 Cover f or housing of potentiometer 11.62 Adjustment wheel red for power control 7V 11.63 Adjustment wheel blue for speed control 2V 11.64 Counters unk screw M6x45 voltaic black 4

50115915011291501050150151415011361501052150111415011131501122150111715011181501116150111515011711

50108615011971

501198150114515011681501166150116715011701



MAB 800 2 gears Stand Drawing


2.1 Housing M8 without groove for guide rails both sides to be glued 12.2 Hexag on socket M8x25 DIN 912 42.3 Sprin g washer 8,2 DIN 7980 62.4 Nut M5 DIN 9 34 72.5 Hexag on socket set screw M5x25 DIN 915 with adaptor end 72.6 Magnet electr ic with indicator M8 12.7 Indicator with cable 12.8 Cord g rip for connection cable 12.9 Sl ide (on demand) 1

2.10 Rack L:280mm 12.11 Cyl inder head bolt M6x30 DIN 912 22.12 Gea r holder for motor xing 12.13 Cyl inder head bolt M6x55 DIN 912 12.14 Cyl inder head bolt M6x16 DIN 912 42.15 Gui de rail without groove (1 set right/left) to be glued, angular 12.16 Adjustment rail right 7 holes, L: 440 mm 12.17 Sha ft for gear wheel 12.18 Was her for gear wheel 10,5x35x1,5 12.19 Sc rew M6x16 ISO 7047 12.20 Handl e rod with knob 32.21 Cover f or motor black 12.22 Cyl inder head bolt M8x35 DIN 912 22.23 Magnet rel ease assembly 12.24 Cyl inder head bolt M8x16 DIN 912 22.25 Si de plate 12.26 Cable p rotection tube 440mm 12.27 Gl and PG 9 22.28 Mains cable gland PG 11 1

2.29.1.1 Connec tion cable 110 V with GB-plug 12.29.2.1 Connec tion cable 110V with US-plug 12.29.1.2 Connec tion cable 230V complete with plug 1

2.30 Earthi ng complete 12.31 Sc rew M4x8 DIN 966 82.32 Sw itch plate front side for indicator 12.33 LED di splay for indicator red/green incl. cable and frame 12.34 Ac tuator 12.35 Fus e holder 12.36 Fus e 2A, 5x20 12.37 Magnet sw itch, 4 connection terminals 12.38 Rock er switch right/left 1

2.39.1.1 Control board with 5 relais 110V old version 12.39.2.1 Control board with 5 relais 110V new version 12.39.1.2 Control board with 5 relais 230V old version 12.39.2.2 Control board with 5 relais 230V for magnet + 35 % magnetic adhesion since 05/200 12.40.1 S witch plate complete with PC board 5 relais 110V 12.40.2 S witch plate complete with PC board 5 relais 230V 12.41.1 Motor complete 110V 1800W 2-gears 1

Pos. No.

Article no.

601217140102916010441

pc

6010451

Description

601041260106216010571

60104216010432

6010031

601046160104716010481601001160104936010502601053160102216010231601054260106516050241

7010101

60105816010591701062170100017010021701003170100527010242

7010602

7010111

701050170105027010492

7010612

7010042701006170100817010592

7010121701013170101427010482

7010532

5008101


MAB 800 2 gears Stand


Pos. No.

Article no. pcDescription


MAB 800 2 gears Stand

2.41.2 Motor complete 230V 1800W 2-gears 12.42 Bus h bearing 28,05H7x32x16 22.43 Coolan t reservoir with tap 12.44 Coolan t tube blue, short 260mm 12.45 Quick change coupling 12.46 Holder for magnet without screws for cutting oil tank ZKK 100 12.47 Cyl inder head bolt M5x12 DIN 912 22.48 Pl ug with thread 12.49 Stop pin L=60 12.50 Sprin g washer 6,1 DIN 7980 2

ZSS 200S

6010021

60156216011491

5008001

ZSS 200K

60151016050201

6013871ZKK 101



MAB 800 2 gears Wiring diagram



MAB 800 4gears Motor Drawing


1.1.1 Armature 110 V 11.1.2 Armature 230V 11.2.1 Fi eld coil 110 V 11.2.2 Fi eld coil 230V 11.3 Motor housing 11.4 Air conducting ring 11.5 Carbo n brush holder complete 2

1.6.1 Carbo n brush 6,3x16x20 L41F13 110V 21.6.2 Carbo n brush 6,3x16x20 L85F10 230V 21.7 Sel f tapping screw ZM4x12 41.8 Corr ugated spring washer B4 DIN 137 41.9 Bal l bearing 6000 2Z 1

1.10 Pr essboard washer 11.11 Ring magnet 11.12 Bea ring cap 1

1.13.1 Motor boa rd 110 V 11.13.2 Motor boa rd 230 V 11.14 Sc rew HF 3,9x9,5 DIN 7981 21.15 Cap f or motor housing 11.16 Sc rew HC 4,8x45 DIN 7981 41.17 Gea r box gasket 11.18 Gea rbox bearing plate 11.19 Bal l bearing 6001 2RS 11.20 Cir clip ring 28/1,2 DIN 472 11.21 Cir clip ring 11/1 DIN 471 11.22 Needl e bearing HK 0810 DIN 625 31.23 Gea r box case 11.24 Bal l bearing 6006 2RS 11.25 Wa sher for ball bearing 6006 2Z 11.26 Cir clip ring 55/2 DIN 472 11.27 Cir clip ring 47/1,75 DIN 472 11.28 Spi ndle 11.29 Sprin g B6x6x20 DIN 6885 11.30 Bal l bearing 6005 2RS 11.31 Was her 25x35x0,1 DIN 988 11.32 Spi ndle wheel 11.33 Cir clip ring 24/1,2 DIN 471 11.34 Needl e bearing RNA 4900 11.35 Bal l bearing 6000 21.36 Clutc h complete 11.37 Intermediate shaft 1 11.38 Sprin g 28x14,2x1,5 61.39 S pacer 11.40 B rass disc 11.41 Cl utch center wheel 11.42 Cy linder bearing 1210T 1

pc

50117215012551

5012541

5014771

501189150119115011921

501126150110115011751501180150119525011871

501122150111615011191501118150118115011151

501035150118215012331501125150112415011201

501058150116415011781501250150102715010711

501174150115715011561

501154150109515011531

50110915011601

5012531501399150139815011301

Pos. No.


5011731

50116115011631


MAB 800 4gears Motor


pcPos. No.



MAB 800 4gears Motor

1.43 Br ass disc 11.44 Spa cer 11.45 Was her 25x12,2x0,9 11.46 Flat nut M10 DIN 439 11.47 Intermedium gear wheel 2 11.48 Sprin g A5x5x28 DIN 6885 11.49 Gea r wheel assembly 1 11.50 Bol t for clutch 2 11.51 Intermedium shaft 3 11.52 Sprin g A6x6x40 DIN 6885 11.53 Gea r wheel assembly 2 11.54 Was her for needle bearing RNA 4900 11.55 Bol t for clutch 1 11.56 Gea r change complete 21.57 Pi n 5x16 DIN 1474 11.58 Sc rew HC 5,5x38 DIN 7981 41.59 Housi ng for potentiometer complete 11.60 Pote ntiometer for speed control 100 kOhm 2V 11.61 Bottom part of housing for potentiometer without potentiometer and speed control 11.62 Cover f or housing of potentiometer 11.63 Pote ntiomteter for power control 1 kOhm 7V 11.64 Adjustment wheel blue for speed control 2V 11.65 Adjustment wheel red for power control 7V 11.66 Counters unk screw M6x45 voltaic black 4

5010911

501188150117915011271501190150105215011481

501194150118415010501501128150118615011851

501386150138715011931

50117015011971

501198150114015011661501167150116815010861



MAB 800 4gears Stand Drawing


2.1 Housing M8 without groove for guide rails both sides to be glued 12.2 Hexag on socket M8x25 DIN 912 42.3 Sprin g washer 8,2 DIN 7980 62.4 Nut M5 DIN 9 34 72.5 Hexag on socket set screw M5x25 DIN 915 with adaptor end 72.6 Magnet electr ic with indicator M8 12.7 Indicator with cable 12.8 Cord g rip for connection cable 1

2.9Dovetail carriage, asymmetrical, length: 339mm, width: 100mm, hole distance 66mm

1

2.10 Rack L:280mm 12.11 Cyl inder head bolt M6x30 DIN 912 22.12 Gea r holder for motor �xing 12.13 Cyl inder head bolt M6x55 DIN 912 12.14 Cyl inder head bolt M6x16 DIN 912 42.15 Gui de rail without groove (1 set right/left) to be glued, angular 12.16 Adjustment rail right 7 holes, L: 440 mm 12.17 Sha ft for gear wheel 12.18 Was her for gear wheel 10,5x35x1,5 12.19 Sc rew M6x16 ISO 7047 12.20 Handl e rod with knob 32.21 Cover f or motor black 12.22 Cyl inder head bolt M8x35 DIN 912 22.23 Magnet rel ease assembly 12.24 Cyl inder head bolt M8x16 DIN 912 22.25 Si de plate 12.26 Cable p rotection tube 440mm 12.27 Gl and PG 9 22.28 Mains cable gland PG 11 1

2.29.1.1 Connec tion cable 110 V with GB-plug 12.29.2.1 Connec tion cable 110V with US-plug 12.29.1.2 Connec tion cable 230V complete with plug 1

2.30 Earthi ng complete 12.31 Sc rew M4x8 DIN 966 82.32 Sw itch plate front side for indicator 12.33 LED di splay for indicator red/green incl. cable and frame 12.34 Ac tuator 12.35 Fus e holder 12.36 Fus e 2A, 5x20 12.37 Magnet sw itch, 4 connection terminals 12.38 Rock er switch right/left 1

2.39.1.1 Control board with 5 relais 110V old version 12.39.2.1 Control board with 5 relais 110V new version 12.39.1.2 Control board with 5 relais 230V old version 12.39.2.2 Control board with 5 relais 230V for magnet +35% magnetic adhesion since 05/2002 12.40.1 Sw itch plate complete with PC board 5 relais 110V 12.40.2 S witch plate complete with PC board 5 relais 230V 1

pc

7010042701006170100817010592

7010121701013170101427010482

7010532

70106427010652

60106516050241

70101017010111

601058160105917010621701000170100217010031

601049360105026010531601022160102316010542

6010671

60104516010461601047160104816010011

Pos. No.


6010412601062160105716010031

70100527010242

701050170105027010492

6010421601043260121714010291


MAB 800 4gears Stand


pcPos. No.



MAB 800 4gears Stand

2.41.1 Motor complete 110V 1800W 4-Gears 12.41.2 Motor complete 230V 1800W 4-Gears 12.42 Bus h bearing 28,05H7x32x16 22.43 Coolan t reservoir with tap 12.44 Coolan t tube blue, short 260mm 12.45 Quick change coupling 12.46 Holder for magnet without screws for cutting oil tank ZKK 100 12.47 Cyl inder head bolt M5x12 DIN 912 22.48 Pl ug with thread 12.49 Stop pin L=60 12.50 Sprin g washer 6,1 DIN 7980 2

50080026013871ZKK 101

ZSS 200S

605020160151016010021

60156216011491

5008102

ZSS 200K



MAB 800 4gears Wiring diagram


spare part list 2014 mab 800 1400w motor drawing · spare part list 2014 mab 800 1400w motor...

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