sourdough basics€¦ · microbial ecosystem of sourdough is based on a symbiotic relationship •...

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Sourdough Basics By Brian Chang R&D Manager – Sourdough & Grains

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Page 1: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

Sourdough Basics

By Brian ChangR&D Manager – Sourdough & Grains

Page 2: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

Content

1 – What is a Sourdough?

2 – Sourdough microflora

3 – Biochemistry

4 – Parameters

Page 3: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

What is aSourdough ?

Page 4: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

What is Sourdough?

Page 5: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

PrefermentIngredients

mixingBulk

proofDivide & Make up

Finalproof

BakeCool & Pack

TASTETexture

Bio-chemicalLeavening

Acidification

RheologicalExtensibilityMachinability

NutritionEg GI lowering

Starch digestibility

Finished BreadHealthy image

Diversity & tradition

Preferments for breads with unique flavors

Pre-ferments benefits for consumers & bakers

5

Page 6: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

What do you need to make a Sourdough?

alcohols

CO2

Lactic acidAcetic acid

Page 7: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

Where to find the magic ingredient?

9/12/2019, Page 7

Yeast waterA portion of luck

Live bacteriafrom yogurt, beer,

Page 8: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

Traditional Sourdough Process

?

Page 9: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

Type 3 Sourdough

Page 10: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

2- Sourdough Microflora

Gluten network

Lactic acid bacteria

Yeast

Starch granule

Page 11: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

Total microflora

Lactic acid bacteria

‘Wild’ yeast

Aerobic bacteria

Days of fermentation (sourdough)

Num

bers

of c

ells

*

*Survey of HOCHSTRASSER & coll published in Handuch Sauerteig 2006

Evolution microflora over time in the mother dough

Page 12: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

Ecosystem and associations

• Lactic Acid Bacteria– 1.109 CFU/g of sourdough– Lactobacillus– Leuconostoc– Pediococcus– Weissella– Lactococcus

• Yeast– 1.107 CFU/g of sourdough– Saccharomyces– Candida– Kazachstania– Torulaspora– Pichia

Microbial ecosystem of sourdough is based on a symbiotic relationship• Mainly due to the metabolic versatility of each organism• Eg. Lactobacillus sanfranciscensis consumes maltose (favorite food)• Eg. Candida Milleri yeast consumes fructose, glucose and galactose• Yeast/LAB= 1/50 to 1/100

Page 13: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

Biodiversity in different sourdoughs

Sourdough library project, 2010-2015

Page 14: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

3 – Sourdough Biochemistry

Lactobacillus & Yeast Fermentation

Organic Acids Antioxidants / Vitamins

MineralsDietary fibers Lipids

/ Proteins / Starch

What is happening in the sourdough?

Page 15: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

Evolution CFU – pH – Acidity A

cidity*10 (m

l/10g)

120

1

20

40

60

80

100

LAB

(*1.107 U

FC/g)

Time (h)

Figure 2: Evolution of LAB population, pH & acidity during sourdough fermentation

Page 16: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

starch &

free sugars

Carbohydate Fermentation by YEAST

Alcoholic fermentation

Ethanol

CO2

Aromatic compounds

Biochemical Mechanism - Yeast

Page 17: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

Biochemical Mechanism – By LAB

lactic acid

CO2

acetic acid

starch &

free sugars

Lactic fermentation

Carbohydrate fermentation by LA Bacteria : ACIDITY

Page 18: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

amino acids

Gluten

Aldehydes

Superior alcohols

Biochemical MechanismProtein degradation by Bacteria & YEAST

Page 19: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

Protein (gluten…) ⇨ Amino-acids ⇨ aldehydes & higher alcohols

Figure 3: Amino acids repartition in flour, LAB sourdough and Sponge (B.Onno, 2004)

acetaldehyde 2-methylpropanol 2-methylbutanol3-methylbutanolphenylethanol

Protein Degradation by Bacteria & Yeast

Page 20: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

4 - Parameters that can affect flavor

Internal Factors

• Carbohydrates

• Amino Acids

• Minerals

• Lipids - Free Fatty Acids

• Enzymes Activities

External (Process)

• Temperature

• Dough Yield

• Fermentation Time

• Oxygen

Page 21: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

Influence of Time

• Time is on of the most important factor in determining bread’s flavor

• Time contributes to level of accumulated organic acids, amino acids, pH and TTA

• pH can decrease very fast and stabilize with 24-72 hours but TTA can continue to increase through out the whole fermentation

Page 22: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

Influence of time and temperature on acid production

9/12/2019, Page 22

L.Brevis

Time (hrs) 65F 77F 95F 110F

8 2.45 3.22 5.36 3.7

12 3.36 6.42 6.18 5.11

24 6.15 8.59 12.03 8.27

48 9.32 12.8 16.8 12.99

72 11.22 15.25 18.14 13.51

Page 23: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

Flour - Composition

• Flour composition plays a significant role in acid production– Low protein flour is a low extraction flour thus less ash– Ash in flour contains minerals that act as buffers, longer fermentation due to

controlled pH

High Gluten Low Gluten Whole Wheat Rye

Moisture% 14 10-12 14 13.5

Ash 0.56 0.34-0.38 1.6 1.05-1.45

Protein 13.5-14.5 6.5-8.5 14 7.6-11.6

Page 24: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

Flour Type

9/12/2019, Page 24

Page 25: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

Effect of Temperature on flavor

9/12/2019, Page 25

Page 26: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

% Solids vs Acid Production

9/12/2019, Page 26

Page 27: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

Lactic Acid fermentation by the bacteria Impact on the organic acids production

• Temperature• Solids 20-25°C

Firm sourdough

86-95°F

Liquidsourdough

Acetic acid

Lactic acid

Organic Acid Production vs Temperature & Solids

68-77°F

Page 28: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

• Define flour specs: protein, ash level, falling number

• Recipe checks and recording

• Follow thoroughly & record fermentation times and temperatures

• Measure and record the results: pH, TTA, flavor

• Training: regular training on the importance of the key parameters,

hygiene and risks of contamination, line cleans

• Select your most disciplined people for the job

• Plant design

Consistency - How to control the key parameters

Page 29: Sourdough Basics€¦ · Microbial ecosystem of sourdough is based on a symbiotic relationship • Mainly due to the metabolic versatility of each organism • Eg. Lactobacillus sanfranciscensis

Thank [email protected]