sources of phthalates in dairy farm equipment
TRANSCRIPT
SourcesofPhthalatesinDairyFarmEquipment
PreparedforEnvironmentalHealthStrategyCenter&TheCoalitionforSaferFoodProcessing&Packaging
March20,2018
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Tableofcontents
ExecutiveSummary..................................................................................................................1I. Introduction.................................................................................................................3II. PotentialSourcesofPhthalateinMilkfromFarmEquipment....................................5III. TestResultsforEquipment........................................................................................15IV. InformationfromDairyEquipmentSuppliers...........................................................20V. Findings......................................................................................................................23
VI. NextSteps...................................................................................................................25AppendixI:PhthalateTestResults.......................................................................................27AppendixII:CommunicationonGlitex181PVCTubing……………………………………………………..37AppendixIII:CompaniesProvidingFlexibleTubingtoFoodIndustry....................................39
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Executive Summary
Whiletheevidenceofadversehealtheffectsofortho-phthalateplasticizershasresultedinaprohibitionoftheuseofmostphthalatesinfoodcontactmaterialsforfattyfoods,includingdairy,intheEU,U.S.FDAhasnotimposedanysimilarrestrictions.Testingofcommercialdairyproductshasdemonstratedthepresenceofphthalates–particularlyinthoseproductswithhigherfatcontentandsubjecttogreaterprocessing.Studies,especiallyinBelgium,haveshownthatwhilelaterstepsinproductpreparationcancontributesignificantlytothelevelsofphthalatesinproducts,significantphthalatelevelsareoftenpresentalreadyintherawmilkfromdairyfarms.Thisstudyisonepartofabroaderefforttounderstandthesourcesofphthalatesatdairiesandtodevelopstrategiestoeliminatethosesources.
Thisreportfocusesontheequipmentondairyfarmsthatcancontributetothepresenceofphthalatesinrawmilk.Fortheequipmentthatislikelytohavethehighestpotentialimpactonthepresenceofphthalatesinthemilk,italsoconsiderscurrentandpotentialcontributionsofdairyequipmentsuppliersinmitigatingtheproblem.
Thefirstfocusofthestudywasontestingafewsamplesfromcommonequipmentatdairiesthatcouldpotentiallyleadtothepresenceofphthalatesintherawmilk.Sincephthalate-plasticizationofPVCandsyntheticrubberhosesandteatcuplinershasbeenwidelyavailableinthepast,theexpectationwasthatevenasmallnumberofsamplesmightprovideinformationonthepatternsofcontinueduse.Outof20samplesincluding6hoses,2teatliners,gaskets,andothermaterials,oneteatlinercontainedsignificantphthalates.
Tosupplementthetestresults,thestudygatheredadditionalinformationfromdairy-supplycompaniesandviewsofdairyexpertsontheextentofcontinueduse.Thecombinedresultoftheseeffortsdemonstratedthat,whilethereisclearlymovementamongmajorsuppliers(especiallythosewithrootsintheEU)totransitiontophthalate-freeequipment,thereissignificantcontinuinguse.Theextentofthetransitionisnotclear;viewsofdairyexpertsrangedfromseeingverylittlemovementawayfromphthalatestofeelingthattherearesomesignificantchangesintheofferingsofasignificantnumberofsuppliers.
Majorfindingsofthereportinclude:
• The combination of test results and company product reviews demonstrate thatsome suppliers continue to use phthalates to plasticize both PVC and syntheticrubberdairyequipment.
• AsubstantialrangeofalternativestoPVCorrubberequipmentplasticizedwithphthalatesiscurrentlyavailableinthemarketfordairyfarmequipment.
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• Thereisalsoevidencethatsomesupplierseithernolongerofferproductsplasticizedwithphthalatesoratleastprovidephthalate-freealternatives.Butthereisverylittleevidencesofarabouthowgreatanimpactthisincreasedavailabilityofphthalate-freeequipmenthashadondairyfarmequipmentchoices.
• Themotivationforsupplierstodevelopreplacementsforphthalate-plasticizedmaterialshasnot,uptothispoint,comefromdairyfarmers–whoareconcernedwithequipmentfunctionalityandcost,andoftennotawareofthesignificanceofphthalates.
• Increased equipment durability is a potential competitive advantage for suppliersandanincentiveforchangeforthefarmer.Thefairlyshortlifecycleoftraditionalequipmentprovidesanopportunityforrelativelyrapidchangeiftherightbusinessincentivesareinplace.
• Understandingofcurrentequipmentuseandopportunitiesforacceleratingchangecouldbeenhancedbyastudyfocusedoncurrentofferingsofphthalateandnon-phthalateequipmentbyasignificantsegmentofthelargersuppliers.Thestudycouldalsoassesssupplierplansforphasingoutofanycurrentlyavailablephthalate-plasticizedequipment.Suppliersensitivityontheissueappearssubstantial;bothleadersandlaggardscouldberecognized.
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I . I n t roduct ion
Evidencefromseveralstudieshasdemonstratedthatsomeproportionofthephthalates1foundinthefinaldairyproductspurchasedbyconsumersmayalreadybepresentintherawmilkfromthedairyfarms.2Thisreportispartofalargerprojecttoidentifysourcesofphthalatesindairyproducts,andtoaltertheprimarychoicesofmaterialsorprocessstepsthatarecurrentlyresultinginphthalatesindairyproducts.Thefocusofthisreportisonpotentialsourcesofphthalatesinequipmentusedatthedairyfarmthatcouldcontributetothepresenceofphthalatesinrawmilkfromdairies.Thereportincludes:
• Reviewofinformationfromavarietyofsourcestoidentifytypesofequipmentmostlikelytoleadtothepresenceofphthalatesinrawmilk.
• Testingofalimitednumberofsamplesfromcommonequipmentatthedairythatcouldcomeintocontactwiththerawmilk.
• Informationfromsomedairyequipmentmanufacturersonuseofphthalatestoprovidetheneededflexibilityforequipmentsuchasmilkhosesonthedairyfarm,aswellasindicationsofchangesbythosemanufacturerswithrespecttotheirdependenceonphthalatesasaprimarymeanstoprovidetheneededproductflexibility.
Otherstepsintheproductionofdairyproductsmaybeasourceofphthalatesinthefinalproducts–e.g.,phthalatesfromfoodcontactmaterialsinthepackagingorprocessingformilk,creamorcheesesorotherdairyproducts.3Inaddition,sincephthalatesarelipophilic,concentrationsofthephthalatesincreaseinthefattierendproducts(e.g.,
1Throughoutthisreport,theterm“phthalates”willbeusedinplaceof“ortho-phthalates.”Ortho-phthalatesisthefamilyofchemicalsthatareofconcernindairy(andotherfood)supplies,andcommonlyreferredtojustas‘phthalates.’Terephthalates,afamilyofstructurallysimilarchemicalswithafarlowerhazardprofile,aresometimesusedasreplacementsforortho-phthalatesasplasticizers,includinginequipmentsuchasmilkhosesondairyfarms.2FierensT,VanHolderbekeM,WillemsH,DeHenauwS,SioenI.PhthalatesinBelgiancow'smilkandtheroleoffeedandothercontaminationpathwaysatfarmlevel.FoodChemToxicol.2012Aug;50(8):2945-53.https://www.ncbi.nlm.nih.gov/pubmed/22659009FierensT,VanHolderbekeM,WillemsH,DeHenauwS,SioenI.Transferofeightphthalatesthroughthemilkchain--acasestudy.EnvironInt.2013Jan;51:1-7.https://www.ncbi.nlm.nih.gov/pubmed/23138015Cao,X.PhthalateEstersinFoods:Sources,Occurrence,andAnalyticalMethods.ComprehensiveReviewsinFoodScienceandFoodSafety.20109:21-43.http://onlinelibrary.wiley.com/doi/10.1111/j.1541-4337.2009.00093.x/fullCastleL,GilbertJ,EklundT.Migrationofplasticizerfrompoly(vinylchloride)milktubing.FoodAdditContam.1990Sep-Oct;7(5):591-6.https://www.ncbi.nlm.nih.gov/pubmed/2253803Fierens,Tine,IsabelleSioen,StefaanDeHenauw,etal.“PhthalateContaminationintheMilkChain.”Visie,GezondheidswinstEnToekomst :BookofAbstracts.2010.57–57.https://www.wiv-isp.be/aph/pdf/APH68_S63.pdfVanHolderbekeM,GeertsL,VanermenG,ServaesK,SioenI,DeHenauwS,FierensT.DeterminationofcontaminationpathwaysofphthalatesinfoodproductssoldontheBelgianmarket.EnvironRes.2014Oct;134:345-52.https://www.sciencedirect.com/science/article/pii/S0013935114002722?via%3Dihub3Forexample,twoenforcementcampaignsbyScandinaviangovernmentagenciesfoundviolationsofEUphthalaterestrictionsforfoodcontactmaterialsin23%and39%ofconveyorbelts,plastictubes,lidsandgloves–allduetoPVCplastics.Petersen,JensHøjslev,andLisbethKrügerJensen."PhthalatesinsoftPVCproductsusedinfoodproductionequipmentandinotherfoodcontactmaterialsontheDanishandtheNordicMarket2013-2014."InternationalJournalofFoodContamination3.1(2016):3.
(https://foodcontaminationjournal.springeropen.com/articles/10.1186/s40550-016-0026-6)3
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Thefollowingsectionsinclude:
• Overviewofpotentialsourcesofphthalatesinrawmilk.• Testresultsforsamplesofmaterialsfromdairyfarmequipment.• Informationonphthalate-freeofferingsorinitiativesbydairyequipmentsuppliers• Summaryoffindingsandpotentialnextsteps.
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II. PotentialFarmEquipmentSourcesofPhthalatesinrawmilk
Opportunitiesforreducingphthalatesinrawmilkresultingfromdairyfarmequipmentfocusonflexibleplasticorrubberequipmentthatcouldbeplasticizedwithphthalates.Themostlikelysourcesareequipmentthatcomesintodirectcontactwiththerawmilkfromthecow,suchasmilkhosesorinflations/teatcupliners.Otherpotentialsourcesinclude:
• Equipmentwithpotentialindirectcontactwiththemilk,suchassourcesofiodineorotherdisinfectants/cleaners,orplasticbrushesusedforcleaningcows’uddersinmoreautomatedsystems.
• Equipmentthatcomesintocontactwithcows’silageorotherfeed,thoughthisrequiressomeevidenceofhowphthalatefromsuchsourceswouldbemetabolizedbythecowandpassedintothemilk.
1. Equipmentwithdirectcontactwithrawmilkfromthecow
Thefollowingsectionsreviewtestsofequipment,informationfromdairyequipmentsuppliersandperspectivesofdairyexpertsoneachofthesecategoriesofequipment.Themajoremphasisisontheequipmentthatseemstohavethegreatestlikelihoodofcontributingtothepresenceofphthalatesinrawmilk.Figure1showstheequipmentintheautomatedmilkingsystemsthatmovesthemilkfromthecowtothebulktankthatstoresthemilkuntiltransferredtotransport.4
Themostimportantpartsinthediagramforpotentialmigrationofphthalatesintotherawmilkaretheliner(seeFigure2),theshortmilktubeandthelongmilktube.Duringthemilkingprocess,fourteatcupsattachtothecow’steats;theliner(orinflation)oftheteatcuppulsatestocreatetheflowofmilk.Onlytheliner(rubber,siliconeorsoftplastic)5touchesthecow’steatduringthemilkingprocess.Themilkthenpassesintotheclaw,andfromthereintothelongmilktube(ormilkhose).Thehose–rubber,siliconeorplastic(usuallyPVC)--runsfromafewfeettoasmuchasadozenfeetbeforeitconnectstostainlesssteelpipes.6Gasketsoccurthroughoutthesystem,startingwiththeclaw.Whilesomeofthejointsinthepipewillbewelded,therewillbeasubstantialnumberofgasketsando-rings.Thegasketsaregenerallymadefromrubber–oftennitrilerubber.7
4ThediagraminFigure1isfromDairyNZ,“TheMilkingPlant,”(https://www.dairynz.co.nz/milking/the-milking-plant/)5AspecificreferencetoplasticforlinersidentifiedduringthereviewwasbyDairyFlo,aNewZealandcompany,whichadvertisesthatitslinerslastthreetimeslongerthanrubberliners.Theplasticisidentifiedasathermoplasticurethaneandisplasticizerfree.ItisnotclearifDairyFloproductsarecurrentlyavailableintheUS,thoughDairyFloisapplyingforinternationalpatents.http://www.dairyflo.co.nz/faqs/6InformationfromTonyaSchoenfuss,AssociateProfessorDairyProductsTechnology&AssociateDirector,MidwestDairyFoodsResearchCenter,UniversityofMinnesota(emails11/30/17&12/10/17;phoneinterview12/1/17).7TonyaSchoenfuss,phoneinterview12/1/17;RickKersbergen,UniversityofMaineCooperativeExtension,phoneinterview11/8/17
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Figure1:MilkingEquipment
Afterthemilkflowsintothestainlesssteelpipe,itpassesthroughbothafilterandaplatecoolerbeforeenteringthebulktank.Thefilter(whichmightbenonwovenfabricormorepermanentmeshes)8screensoutsolidssuchasdirt,hairormanure.Thefilterisplacedbeforetheplatecoolerbothtoprotectthecoolerfromthesolidsandtoallowmilkfatstopassthroughthefilterwhilethemilkisstillwarm(since,oncecooled,milkfatscouldsolidifyandbefilteredoutofthemilk).
8AccordingtoaDeLavalreportonfilters,therearetwotypesoffilters–disposablefilters,madeofnon-wovenfabrics(e.g.,polyester,cotton,cellulose,viscose)foruseinjustasinglemilkingsession,andpermanentfiltersmadeofmeshstainlesssteelorhardplasticscreens,withtheformerpredominating.“Nearlyalltherawmilkproducedonfarmsisfilteredbydisposablemilkfilters”(p.25).DeLaval,“EfficientMilkFiltration”http://www.delaval.ch/ImageVaultFiles/id_26182/cf_5/53570972BR_Filter-handbook.PDF
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Theplatecoolerreducesthetemperatureofthemilkforstorageinthebulktank.Likethestainlesssteelpipegaskets,thegasketsintheplatesoftheplatecooleraregenerallysyntheticrubber.9
Figure2:TeatCup&Inflation/Liner10
Thebulktankisthelaststopfortherawmilkonthefarmbeforeitispumpedintoatruckfortransporttoadairyforprocessing.Onceagain,therearegasketsandsealsthataretypicallyofrubberconstruction.
Performance requirements
ThemostcommonmaterialsforlinersandhosesuntilrecentlyincludedsyntheticrubberandPVCforhoses,andsyntheticrubbersforinflations–bothofwhichcouldbeplasticizedwithphthalates.Themarketischanging,andanincreasingrangeofalternativesisavailableonthemarket,includingbothPVCandsyntheticrubberswithnon-phthalateplasticizersandalternativematerialsthatrequireverylittleornoplasticizing,suchassiliconesoradvancedsyntheticrubbers.Viewsvaryonhowextensivetheactualchangeinusehasbeen.Butthereisgeneralagreementamongthosecontactedforthisreportthatdairyfarmersbasetheirchoicesonfunctionalityandcost–thatconcernaboutphthalatesisstilllimited(orasonedairyownercapturedtheview,“probablyitisthecheapestcostforthefunctionalityyouneed”).Sowhileon-linecatalogssometimesinclude“phthalate-free”statements,dairyfarmersfocusonhowneworalternativematerialsimproveperformance.11
Boththeinflation/linerandmilkhosemustbeflexibleanddurable.Materialsmustberesistanttoheatoftherawmilk(atabout100degreesFahrenheit)andtothealkalineandacidrinsesusedforregularlycleaningthehosestoavoidmaterialormicrobialbuildupinsidethehose.Inaddition,theymustmeetFDArequirementsforfoodcontactmaterialsand3-ASanitaryStandardsformultipleuseplasticorrubbermaterials.12a
9See,forexample,https://hambydairysupply.com/stainless-steel-plate-with-nitrile-gasket-for-t4-koolway-mueller-surge-plate-cooler/10CourtesyofProfessorH.DouglasGoff,DairyScienceandTechnologyEducationSeries,UniversityofGuelph,Canada.https://www.uoguelph.ca/foodscience/book-page/automatic-milking 11InterviewswithRickKersbergen,UniversityofMaineCooperativeExtension(11/8/17);DouglasReinemann,AssociateDeanforExtensionandOutreach,CollegeofAgriculturalandLifeSciences,UniversityofWisconsin(12/1/17);TonyaSchoenfuss,AssociateProfessorDairyProductsTechnology&AssociateDirector,MidwestDairyFoodsResearchCenter,UniversityofMinnesota(emails11/30/17&12/10/17;phoneinterview12/1/17);GabeClark,FounderandDirectoratCSRConsultancy(11/16/17).12a3ASanitaryStandardsforMultiple-UsePlasticMaterials,#20-27.Availableforpurchaseathttps://www.techstreet.com/standards/3a-20-27?product_id=1800159
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Liners(seeFigure2)needtomeetperformancegoalsthatincludefittingtightlyenoughonarangeofteatsizesandshapestobeairtight,beingcomfortableforthecow,andmeetingarangeoftechnicalneedstofacilitatefullmilkingofthecow.Aparticularchallengeforthelineristhatthematerialneedstoremainresilient,withoutpropagatingcracksthatcouldharmtheteat,whilepulsing(insidetheteatcupshell)onthecow’steatatarateintherangeof45-60pulsesperminute.12
Inadditiontobeingresistanttochemicalcleaningrinses,hosesmustremainflexiblewithinawiderangeofairtemperaturesthatcanvarysubstantiallydependingongeographyandtimeofyear.Potentialmaterialissuesformilkhosesarethattheinteriorofthehosebecomesrigidorcrackedfromthechemicalrinses,thatthehosebecomesinflexibleincoldweather,orthatthehosegenerallylosesflexibilityduetoleachingofthephthalates.(Thelastofthosechangesisananticipatedlength-of-lifefactorforthehose;thefirsttwoareperceivedasproductfailures).Inaddition,thehosesshouldberelativelyeasytohandle,sothatfactorslikeweightoreaseofcleaningcanbesignificant.13
Materials
EUprohibitionsontheuseofmostphthalatesinfoodcontactmaterialsforfattyfoods,includingdairy,haveledtothedevelopmentofawiderangeofnon-phthalatealternativesforallofthedirectcontactmaterialsinhoses,phthalatesandgaskets.14WhiletheserestrictionsarenowmandatoryintheEU,adoptionintheabsenceofregulationsintheU.S.hasbeenslow.Amongthemost-usedmaterials,bothPVCandsyntheticrubbermaterialsmayhavehighlevelsofphthalates,althoughtherearenon-phthalatealternativescommerciallyavailableforboth.
P V C
PVCplasticizedwithphthalateshasprovidedafunctional,relativelyinexpensivetypeofmilkhoseatdairyfarms.15Inadditiontolowcost,benefitsincluderelativelylightweight,durabilityandflexibilitythroughawidetemperaturerange.
12DepartmentofAnimalSciences,UniversityofIllinois,“MilkingMachine”
(http://ansci.illinois.edu/static/ansc438/Mastitis/milkmachine.html).Microscopicstudiesshowthatinflationsthatstillappearundamagedmaystillbedeterioratingfairlyquickly.(RickKersbergen,UniversityofMaineCooperativeExtension,11/8/17).13TonyaSchoenfuss,AssociateProfessorDairyProductsTechnology&AssociateDirector,MidwestDairyFoodsResearchCenter,UniversityofMinnesota(emails11/30/17&12/10/17;phoneinterview12/1/17).DouglasReinemann,AssociateDeanforExtensionandOutreach,CollegeofAgriculturalandLifeSciences,UniversityofWisconsin(12/1/17)14Forinflations,nospecificuseofPVCwasidentified,thoughtherewerecataloglistingsfor“plastic”inflations.Withoutmoreinformationit’shardtobecertainwhetherornota“plastic”isPVC,butthatseemslesslikelythanthattherubber-likepropertiesthatarevaluableforaninflationmightberealizedthroughuseofathermoplasticelastomerthathassomeplasticandrubbercomponents.Forexample,seeDairyFlo’sLeadingtheChangetoPlastic,http://www.dairyflo.co.nz/why-choose-dairyflo-products/15Expertsatdifferentgeographiclocationsstated,withequalcertainty,thatPVCmilkhosesorrubbermilkhoseswerethepreferredchoicesatdairyfarms,sotheremayberegionaldifferencesordifferencesinsizesofdairiesthataffectchoicesbetweenthetwo.Personalcommunications.
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Withoutadditives,PVCisrigid.Toensurecontinuedflexibilityandavoidcrackingorbreakingincoldweather,PVChosesrequireincreasinglevelsofplasticizersatcoldertemperatures.ForDEHP,typicalformulationsuse30%to40%DEHPbyweight,andprovidecoldweatherflexibilitydownto-40to-50degreescentigrade.16ButthehosegraduallydegradesandbecomeslessflexiblebecausethephthalateplasticizersarenotchemicallyboundtothePVCpolymer.DEHPorotherphthalateplasticizersmigrateoutofthePVCintotherawmilkpassingthroughthehoses.Boththeheat(about100degreesF)andfatcontent(sincephthalatesarelipophilic)canacceleratethatmigration.ThehighpercentageofphthalatesinthePVCmakesthisapotentialmajorsourceforphthalatesleachingintotherawmilk.
AlternativestoPVCwithDEHPorotherphthalateplasticizersarebecomingmorewidelyavailablefordairyequipment.ThesealternativesincludebothblendsofPVCwithotherpolymers(whichmayreducerequirementsforplasticizers)anduseofnon-phthalateplasticizers.17Whiledozensofplasticizershavebeendevelopedforbothgeneralorspecializeduse,plasticizersidentifiedinmilkhosesareconstrainedbytheparticularperformancerequirementsandcostconstraintsofdairyfarms.OnecommonalternativeplasticizerisDOTP,aterephthalate.18WhileDOTP(alsocalledDEHT)sharesmanyofthesameplasticizingcharacteristicsasDEHP,itsharesfewerofDEHP’shazardousproperties(althoughdatagapsremain).19Otherplasticizers–identifiedeitherfromtestsresults(Table1below)orfrominformationprovidedbycompanies(Table6below)–includeadipates(e.g.,DEHA)andadditivesidentifiedonlyas‘bio-based.’Somebio-basedplasticizersmaybeusedassecondaryplasticizers,providingadditionalflexibilityincombinationwithprimaryplasticizers(whichmaybethecasewiththeglycerintriacetatefoundintwooftheproducts).20
Rubber
Whileafewinflationsormilkhosesmaystillbemadewithnaturalrubber,mostrubberproductsarenowmadewithsyntheticrubber.Syntheticrubbersfoundinthetestedsamples,forexample,includedEPDM,nitrilerubber,andrubbersbasedonABSandpolystyrene/polypropylene.Whilerubbermaybeplasticizedforprocessingorflexibility,plasticizingmaybeachievedwithpetroleumoilsratherthanphthalatesorotheralternatives.Butphthalatesstillareusedinsomerubbersusedindairyfarmmaterials.
16HandbookofVinylFormulating(JohnWiley&Sons,2008,2ndedition),editedbyRichardF.Grossman,pp.181182.17Specificinformationonalternativesisoftenunavailableduetoproprietaryrestrictions.18Somecompanieslabeltheirplasticizersas‘terephthalates,’withoutspecifyingthespecificchemical.19ThehazardprofilesofDEHTandDEHPcanbefoundathttps://www.pharosproject.net/material/show/2004682andhttps://www.pharosproject.net/material/show/2086424.20StudiesindicatepotentiallyproblematichazardissuesforDEHA,whileglycerintriacetatehasafavorablehazardprofile.Seehttps://www.pharosproject.net/material/show/2007649andhttps://www.pharosproject.net/material/show/2004452.Onsecondaryplasticizers,seeKirk-Othmer,ConciseEncyclopediaofChemicalTechnology(4thedition,WileyIntersciencePublication,1999),p.1578.
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Whilenotfoundinthemilkhosesamples,phthalateswereidentifiedinoneoftherubberinflations(seeTable2below).Withoutmorecomprehensivetesting,thereisnowaytoknowwhatproportionofrubberhoses,inflationsorgasketsareplasticizedwithphthalates.Dependingonthespecificsyntheticrubber,andwhetheraphthalateplasticizerisusedonlyforprocessingorforprovidingproductflexibility,phthalateconcentrationintherubbermayrangefromaslittleas1%toasmuchas16%.21Thephthalatelevelfoundinthetestedinflationexceeded10%.Theselevels,whilelowerthaninPVC,stillprovidesignificantopportunityformigrationintothewarmrawmilk.
Butnotallsyntheticrubbersrequireplasticizers.Somecopolymercombinationsprovideinherentplasticizingwithoutadditionalplasticizingadditives.Afewareadvertisedas“plasticizerfree.”Sincetheparticularchemicalcombinationsareoftenproprietary,thereisnowayinsuchcasestoknowwhatpolymersareinvolvedexceptthroughtesting.
Silicone
Siliconeiswidelyavailableforuseinmilkhoses,inflationsandgasketsand,sinceitisinherentlyflexible,requiresnoplasticizers.22Siliconeproductshavegreaterdurabilitythanthealternatives,whichreduceslabortimerequiredforequipmentchanges.Buttheyalsoaresubjecttoabrasion,andcracksbeginningontheoutsidecanpropagatethroughthehoseorcancreateroughedgesorcracksininflationsthatcanirritateteats–bothofwhichcanreducethegeneraldurabilityadvantage.23
Siliconeproductsaresignificantlymoreexpensive,atleastintheshortterm,whichcanbeanimportantbarriertochangingtosiliconefromeitherplasticorrubber.But,atleastinsomecases,thelong-termcostsmightbesimilarorlowerduetothegreaterdurabilityofsiliconeproducts.24
21Kirk-Othmer,pp.1580-1581,1768-1769;AdditivesforPlasticsHandbookbyJohnMurphy(2ndedition,ElsevierAdvancedTechnology,2001),pp.231-233;RubberCompoundingIngredients:Need,TheoryandInnovation,PartIIbyC.Hepburn(SmithersRapraTechnology,1997).22Theword‘rubber’isusedbroadly,andmaybeappliedtosilicone,aswellastosomethermoplasticelastomersthatincludenon-rubberpolymers.Theuseinthisreportreflectsthedistinctionsgenerallymadeondairydistributorandsuppliersites,whichtreatsiliconesasaseparateclass.23InterviewwithDouglasReinemann,AssociateDeanforExtensionandOutreach,CollegeofAgriculturalandLifeSciences,UniversityofWisconsin(12/1/17).Anotherissuethatwasraisedbyonecompanyrepresentativeandappearedonsomesitesisthatmilkfatcanbothsticktothewallsofsiliconehosesandmigratethroughthesiliconetoformlumpsoffatontheoutsideofthehose.Thisapparentlydependsonthespecificformulationofthesiliconematerial;itmayalsoberesolvedbytwolayersofdifferentmaterialsinthehose.(Personalcommunication)24See“Considermaterial,value,performancewhenchoosingliners,”byNathanBrown,DeLavalSolutionManagerforlinersandtubes,ProgressiveDairyman,(12/11/2015)https://www.progressivedairy.com/topics/management/consider-material-value-performance-when-choosing-liners.Whileitappearsgenerallytobethecasethatsiliconeproductsaremoreexpensiveondistributorsites,itisdifficulttoestimatethedifference.Arepresentativeofonecompanythatsellssiliconeproductsnotedthat,consideringthegreaterdurabilityofsilicone,thedifferenceisquitesmall,
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2. Equipmentwithnodirectcontactwithrawmilkfromthecow
Oncemilkentersthemilkingsystemthroughtheinflations,thereshouldbenocontactbetweenthemilkandequipmentonthefarmotherthanthatsummarizedabove.Still,thefactthatsomelevelsofphthalateshavebeenfoundafterhand-milkingofcows25raisesquestionsaboutotherpossiblesources.
Asnotedabove,therearesomepotentialequipmentsourcestoconsiderthatdonotinvolvedirectcontactwiththerawmilkafterthecowhasbeenmilked:
• Phthalatecontaminationfromequipmentinvolvedincleaning,includingapplicationofdisinfectantstocows’udderspriortomilking.
• Contaminationofcows’feedwithphthalatesbyequipmentusedinstoringorpreparingthefeed.
Cleaning and Disinfection
Cleaningofcows’uddersandapplicationofdisinfectantsisdonebeforemilkingtoreduceriskofbacterialcontaminationofthemilkorofmastitisforthecowsandtostimulateoxytocinreleasethatresultsinmorerapidandcompletemilkingofthecow.26Equipmentthatcouldbeconsideredaspossiblesourcesofphthalatesinclude:
• Dipcupsusedbyworkersatthedairytoapplythedisinfectantsolutiontotheteats.Theapplicatorportionofthecupisrigid,thoughinsomeabottomportionofthecontainerisflexible.
• Inpartiallyorfullyautomatedsystemstheremayalsobe:o Hosethroughwhichthedisinfectantfromthecontaineristransferredto
besprayedontheteats.o Sprayingdevice,possiblyalsocontainingarotatingbrushtoaidincleaningthe
teats.• Containers, at least if they are plastic, that contain the iodine (or other
disinfectantsolution).
Thepotentialforthisequipmenttobeasourceofphthalatesdependsonboththematerialsandpotentialphthalatecontentoftheequipmentandthelikelihoodthat,ifphthalateswerepresent,theywouldremainasresiduesontheteatsafterapplicationofwateroradisinfectantsolution.
whilearepresentativefromacompanymakingPVCproductsestimatedthedifferencetobeashighasfive-to-one.(Personalcommunications)25Fierens,Tine,etal."PhthalatesinBelgiancow’smilkandtheroleoffeedandothercontaminationpathwaysatfarmlevel."Foodandchemicaltoxicology50.8(2012):2945-2953.https://www.ncbi.nlm.nih.gov/pubmed/2265900926InterviewwithRickKersbergen,UniversityofMaineCooperativeExtension(11/8/17);interviewwithGabeClark,FounderandDirectoratCSRConsultancy(11/16/17);DepartmentofAnimalSciences,UniversityofIllinois,“MilkingProcess”(http://ansci.illinois.edu/static/ansc438/Mastitis/milkprocess.html). 11
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Withrespecttotheequipment,themostlikelypotentialsourceofphthalateswouldappeartobeanyhoseconveyingthesolution,sincethehosecouldpresumablybeofanyofthematerialsusedinmilkhoses.Theplasticcontainerswiththeiodinesolutionwouldbehardplastic,solesslikelytocontainanyplasticizersthatcouldcontaminatethedisinfectantsolution.Withrespecttothedipcup,eventhosewithaflexiblebasehavelimitedtimeofcontactwiththesolution–evenassumingsomemightbePVCwithphthalates.Sprayingdevicesaremadewithhard,notflexible,plastic.Whiletherecouldbeothermaterials,bothGEAandDeLavalstatethatthebristlesintheirteatcleaningsystemsaremadeofnylon,27whichwouldnotgenerallybeexpectedtobeplasticizedwithphthalates.28
Finally,someofthoseinvolvedwithdairiesnotedthatthecleaningandpreparationformilkingrequiresdryingtheteatsaftercleaning.Thisisusuallydonewitheitherwithapowereddryingsystem,orwithsingle-usepaper.Incombination,theyviewedthisequipmentasalesslikelysourceofphthalatesthantheequipmentinvolvedinmilkingandtransferringtherawmilktothebulktank.29
Inspiteofthesecaveats,thepotentialforphthalatesfromequipmentusedforcleaninganddisinfectioncan’tbesetaside.If,forexample,phthalatesweretobepresentintheantisepticsolutionandthedryingstepwerenotadequate,residualphthalatescouldbeontheteatduringthemilkingprocess.30Todeterminethispossibilitywouldrequiretestingphthalatelevelsintheiodinesolutionappliedfromequipment(whetherhoses,applicatorsortheoriginalcontainer)madefrommaterialthattestsshowtoincludephthalates.
Phthalates from Feed
Feedforcowsconsistsoffreshforagefrompasturesandofsilage(mostlygrownandstoredon-site)andconcentrate(purchasedhighcarbohydrate,fat,proteinandvitaminmixesimportedtothefarm).31Allthreeprovidepotentialsourcesofphthalatesinthefeed–whetherfromenvironmentalsourcesaffectingthepasture,frompreparationoftheconcentratemix(predominatelyoffsite)orpreparationorstorageofthesilage.Intermsofequipment/materialsusedatthedairy,migrationofphthalatesfromequipmenttosilageistheprincipalconcern.
27https://www.gea.com/en/products/cow-brush-e-brush-and-m-brush.jsp;https://www.delaval.com/en-us/our-solutions/cow-comfort/cow-brushes/delaval-mini-swinging-brush-msb/28“Thehighdegreeofcrystallinityinnylonmeansthatplasticizationcanoccuronlyatverylowlevels.Plasticizersareusedinnylonbutareusuallysulfonamide-basedsincethesearegenerallymorecompatiblethanphthalates.Theseplasticizershelpimprovetheprocessingofthenylon.”“Plasticizers”inEncyclopediaofPolymerScienceandTechnology,V.3,p.519.29InterviewwithRickKersbergen,UniversityofMaineCooperativeExtension(11/8/17);interviewwithGabeClark,FounderandDirectoratCSRConsultancy(11/16/17)30Timepressuresduringthisstepcould,insomeinstances,beacontributingfactor.31AlbertaMilk,"Whatdodairycowseat?”https://albertamilk.com/ask-dairy-farmer/what-do-dairy-cows-eat/ 12
pure|STRATEGIES SOLUTIONSFORASUSTAINABLEFUTURE
Previousstudiesprovideevidencethatphthalatesinacow’sfeedmaypassthroughthecowintothecow’smilk.Theextentorlimitationsofthisprocessrequireadditionalstudy,asrecommendedbyFierensetal(2012).Inthemostextensiveresearcheffortthusfar,theauthorsnotedthatsomephthalatestowhichcowswereexposedthroughfeed(DMP,DEP,DnBP,DCHP,DnOP)didnotresultinphthalatesintherawmilk,whileforothers(DiBP,DEHP)thephthalateswerefoundinthemilk.32
Theyreportedonacaseatonefarmwheresilagethecowsconsumedcontainedphthalates,inspiteoftherebeingnodetectablephthalatespresentinsoil,waterorpasture.Subsequenttestingofthecows’milkaftermanualmilkingdemonstratedthepresenceofDiBPinthemilk.Theauthorsconcluded:
...silageisalmostcertainlycontaminatedwithDiBPduetomigrationfromcontactmaterialssuchasclingfilms,sailsorsealantsusedduringproduction,mixingorduringstorageatthefarm.33
Figure3:SilageBale34 Themostlikelysourcesforphthalatesinsilageduetofarmequipmentwouldbeeitherthewrapsofbalesofsilage(Figure3)orthecoversoversilagebunkers(Figure4).Balesprovideprotectionforrelativelysmallamountssilage.Reviewofsilagewrapsavailablethroughon-linesitesindicatethatthemostcommonmaterialissomeformofpolyethylene–oftendescribedasmadefrom‘premiumgradepolyethyleneresins,’35orsimplyassuperiorto‘conventional’polyethylene.36
Figure4:SilageBunker37
For larger farmingoperations, silagemaybe stored inlargesilagebunkers suchas that inFigure4.The tireson top of the cover over the bunker are used asweightstokeepthecoversealed.Asinthecaseofthesilage wrap, a common material is polyethylene.FarmTec,forexample,describesitscoversUV-resistantknittedpolyethylenethatwilllastforyears.38
32Fierens,Tine,etal."PhthalatesinBelgiancow’smilkandtheroleoffeedandothercontaminationpathwaysatfarmlevel."Foodandchemicaltoxicology50.8(2012):2945-2953.(https://www.ncbi.nlm.nih.gov/pubmed/22659009)33Ibid.There’snowaytoknowwhatsilagewraporcoverwasusedontheBelgianfarm.34PicturefromtheUniversityofNewHampshireCooperativeExtensionhttps://extension.unh.edu/blog/utilizing-undf-dairy-cow-diets35BlueLakePlastics,http://www.bluelakeplastics.com/ag-silage-bags-and-sheeting.php;FarmPlasticSupply,https://farmplasticsupply.com/bunker-covers36BlueLakePlastics,http://www.bluelakeplastics.com/ag-silage-bags-and-sheeting.php;FarmPlasticSupply,https://farmplasticsupply.com/bunker-covers37Picture©WernerWillmann/WikimediaCommons/CC-BY-SA-3.0/GFDL38FarmTec,https://www.farmtek.com/farm/supplies/prod1;ft_hay_feed_storage;pg109200.html;FarmPlasticSupply,https://farmplasticsupply.com/bunker-covers;GlobalPlasticSheeting,https://www.globalplasticsheeting.com/ag-liners---covers
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Sincepolyethyleneisinherentlyflexible,itseemsimprobablethatphthalateswouldbeusedintheformulation.39Thereare,however,numeroussitesofferingsilagewrapsorbunkercoversthatspecifyuseofplastics,butwithnoinformationonexactlywhatthematerialsare,andthelikelyuseofmultipleplasticswasconfirmedduringaninterview.39
Testingofcrumbrubberfromrecycledtiresusedonchildren’splaygroundsandrubberizedsurfacesforsportingeventshasfoundphthalatesintherubber,amonganumberofhazardouschemicals.Whilearangeofotherplasticizersareusedintires,oldertiresusedonbunkerscouldcontainphthalates.Whiletherubberinwholetireshaslessexposedsurfacethanthecrushedrubber,itisapotentialsourceofphthalatesthatshouldbetested–bothintermsofthepresenceofphthalatesinthetiresandthepotentialrateofleaching.40
Twodairyexpertsfounditmorelikelythatanyphthalatescouldcomefromwrapsthanfromthelargerbunkers.Onenotedthatthedepthofbunkerscanbeanywherefromtentothirtyormorefeet,andthatitwasunlikelythatphthalates,ifpresentinthecoverofabunker,couldpenetratethroughmorethantheverytoplayersofthesilage.Bothalsonotedthecomplexityofresolvingthesourceofaparticular,giventhemultiplepotentialsourcesoffeedorenvironmentalcontamination.41
Assessingthelinkagesofphthalatesinmilkfromthecowwitheitherparticularmaterialsinequipmentthatcontactsfeedorwithothersourcesofphthalateswasbeyondthescopeofthisstudy.Suchastudywouldneedtoconnectspecificmeasuresofphthalatecontaminationoffeedwithsourcesinthematerialsusedtostoresilage.Thatwouldprovideapositivebasisfordistinguishingbetweenequipmentandgeneralenvironmentalsourcesofphthalatecontaminationofthefeed.
39AreviewofpolyethyleneinTheHandbookofPlasticizersnotespotentialusesofphthalatesandotherplasticizersinpolyethylene.Allofthereferencesinthesectiononpolyethylene,howeverarebasedonpatentsratherthanactualapplications,soit’snotclearhowapplicableitwouldbetotheusesofpolyethylenecoversforsilage.GeorgeWypych,editor,HandbookofPlasticizers,ChemTecPublishing(2004),http://61.188.205.38:8081/hxgcx/hcjs/UploadFiles/pdf/%E6%96%87%E7%8C%AE%E5%BA%93/%E6%A8%A1%E5%9D%973%E5%90%88%E6%88%90%E6%9D%90%E6%96%99%E5%8A%A9%E5%89%82/Handbook%20of%20Plasticizers%20-%20G.%20Wypych%20(Chemtec,%202004)%20WW.pdf.GlobalPlasticSheeting,https://www.globalplasticsheeting.com/ag-liners---covers;Zuidervaart,https://www.globalplasticsheeting.com/ag-liners---covers;FarmPlasticSupply,https://farmplasticsupply.com/bunker-covers?product_id=275;interviewwithRickKersbergen,UniversityofMaineCooperativeExtension(11/8/17).40Llompart,Maria,etal."Hazardousorganicchemicalsinrubberrecycledtireplaygroundsandpavers."Chemosphere90.2(2013):423-431.https://www.ncbi.nlm.nih.gov/pubmed/22921644;MilesMoore,“Industrydefendsuseofcrumbrubberinartificialsurfaces,”RubberNews.com.http://www.rubbernews.com/article/20141027/NEWS/310209997?template=printart41InterviewwithDouglasReinemann,AssociateDeanforExtensionandOutreach,CollegeofAgriculturalandLifeSciences,UniversityofWisconsin(12/1/17);interviewwithRickKersbergen,UniversityofMaineCooperativeExtension(11/8/17). 14
pure|STRATEGIES SOLUTIONSFORASUSTAINABLEFUTUREIII. TestResultsforEquipment
Dairyfarms,andtheequipmentusedonthosefarms,arehighlydiverse.Asanyreviewofequipmentavailableaton-linesitesfordistributorsandsuppliersdemonstrates,thereisawiderangeofavailablealternativesforanydairyequipment.Forthisreport,wegatheredasmallsamplingofflexibleequipmentcomponentsandtestedthemforpresenceofphthalates.Thesampleswereidentifiedandselectedfromthoseavailablethroughon-linedistributors.
Materialsfortestingwereselectedfromthefollowing:
§ Milkhoses§ Teatcupliners/inflations§ Gaskets/o-ringsinmilkingequipmentandconnections§ Teatdipcupsandotherequipmentforcleaning/disinfectantsolutions§ Silagewrap
Thematerialswereselectedtoprovidesomeinsightsonthepresenceofphthalatesindairyequipmentandtheuseofalternativepolymersandplasticizers.Theemphasisfortestingwasonmaterialsfromequipmentthathasdirectcontactwithrawmilkfromthecow.Itisboththelikeliestmajorsourceofphthalatesinmilkduetofarmequipment,andacontributingcauseofphthalatesinmilkwherechangescouldmostreadilyandquicklybemade.Thetestsofmaterialsreviewedinthissectionincludesixteensamplesfromequipmentthatdirectlycontactstherawmilk(9fromhoses,2frominflations,4gaskets,1filter),3fromequipmentinvolvedinapplicationofdisinfectant/cleaningofthecows’teatsbeforemilking(1hose,2dipcups)andonepieceofsilagewrap.42
TestResultsforHoses
Samplesofninemilkhosesfromon-linedairysupplydistributorsweretestedforphthalates.Thegoalwastofindanyindicationsofphthalatesinthosemilkhosesthatcouldpotentiallyresultinpresenceofphthalatesintherawmilk.Thesampleincludedamixofdifferentmaterials–includingsomethatwerelabeled(accurately,thetestsdemonstrated)“phthalate-free.”Astheresultsinthefollowingtabledemonstrate,noneofthesesamplescontainedphthalates(althoughphthalateswerefoundinoneoftheinflationsamples–seebelow).
42Allthesamplesexceptthesilagewrapwerepurchasedfromdistributors.Thepieceofsilagewrapwasprovidedfromafarm.
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Table1:TestforPhthalates:MilkHoses43
ProductNameCompanyorDistributor44
MaterialResultfromFTIRSolventExtractionFTIRresult
DairyFlowHighPerformanceMilkandDairyTransferTubing
TBL
Polystyrenecopolymer(e.g.polystyrene/ethylene-butylene)
Mineraloil
Black Rubber Milk Tubing 9/16 inI.D1ft
GEAPoly(isoprene)orEPDMrubber;kaolin
Mineraloil;Santoflex13
BlackRubberMilkTubing5/8inI.Dw/ostripe1ft
GEAPoly(isoprene)orEPDMrubber;kaolin
Mineraloil;Santoflex13
1.5inchI.D.TigerflexMilkHose/Tubing
Kuriyama PVC;DOTP DOTP
3/4IDMilkhose/tubingperfoot SaintGobain PVC;glycerintriacetateGlycerintriacetate(“triacetin”)
5/8IDSiliconeMilkHose/TubingHambyDairySupply
Polydimethylsiloxane(PDMS,asilicone) Polydimethylsiloxane
5/8IDSurgeMilkHose/Tubing GEA PVCGlycerintriacetate(“triacetin”)
Clear PVC tubing 1/2in ID x 3/4inODfoodgrade,100ft/roll
NelsonJameson PVC;DOTP DOTP
CSC200CleargardPVCclearhelix,2insuctionhose,foodgrade,100ft/roll
SaintGobain PVC;DOTP DOTP
Whilethetestsofsamplemilkhosesdidnotfindanyphthalates,theydoshedlightonsomeofthealternativestophthalate-plasticizedPVCavailableformilkhoses.
• First,thefivePVCmilkhosesareplasticizedwithtwodifferentnon-phthalateplasticizers–DOTPandglycerintriacetate.DOTP(orDEHT),aterephthalate,hasperformancepropertiesverysimilartoDEHP,butwithouttheendocrinedisruption,developmentalandotherhazardcharacteristicsofDEHP.GlycerintriacetateisapprovedbyboththeEUandFDAforfoodcontactuses.45
• Inaddition,threeotherpolymersareusedinthesehoses.Oneofthehosesissiliconeandrequiresnoadditionalplasticizer.Theothertwoaresyntheticrubber–onebased
43Alltestswerecarriedoutby,oratthedirectionof,theEcologyCenterinAnArbor,Michigan.Thecompletetestresultsforallproductstested,aswellasadescriptionofthetestingmethodology,areinAppendixI.LinkstotheequipmentatthesitesfromwhichtheproductswerepurchasedareincludedinthatAppendix.44Wherepossible,thecompaniesmanufacturingthehoses(TBL,Kuriyama,SaintGobain),orotherequipmentinsubsequenttables,areidentified.Thisincludeshosesthatarepartofmajordirectequipmentsalesandservicesfordairies(e.g.,GEA).Otherwisethedistributors(HambyDairySupply,NelsonJameson)arelisted.Basedonseparateinformationfromaninterview(seebelow),itispossiblethattheGEAhosesaremanufacturedbySaintGobain.45http://www.eastman.com/Literature_Center/T/TT141.pdf
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onacrylonitrile/butadiene/styreneorpolystyrene,theotherEPDM.Allofthesyntheticrubberhosescontainmineraloil,whichmaybeaprocessingaidoraplasticizer.
Testresultsforinflations/liners
Twotypesofinflationsweretestedforphthalates.Bothweremadefromsyntheticrubberbasedonacrylonitrile/butadiene/styrene.OneincludedtheplasticizerDEHA,anadipate.Theotherusedacombinationofphthalatesexceeding10%byweightofthematerial.
Table2:TestforPhthalates:Inflations46
ProductNameCompanyorDistributor
MaterialResultfromFTIR
SolventExtractionFTIRresult
GC/MSResults
Westfaliaoriginal086,setof4 GEA
Acrylonitrile;polystyrene;polybutadiene;SiO2;carbonblack
Adipate;Santoflex13
DEHAsubstantiallypresent;DOTPtrace
NuPulseCowInflations(4)OEMparts
HambyDairySupply
Acrylonitrile;polystyrene;polybutadiene;SiO2;carbonblack
Ortho-phthalatePhthalates:DIDP9.06%,DINP1.11%;Adipates:DEHAtrace
Eventhoughthetestsonlyinvolvedtwosamples,theydemonstratedtwoimportantconcernsaboutpotentialcontaminationofmilkbyphthalatesatdairyfarms.
• Theonepieceofequipmentwithdirectcontactwiththecow’steatsduringmilkingcanbeasourceofphthalatecontamination.Itispossiblethattheactionoftheinflationduringmilkingmaypromoteleaching.
• PVCproductsarenottheonlysourceofconcernforphthalatecontamination.EventhoughthepercentbyweightofphthalatesintheNuPulseinflationislowerthanwhatwouldbeexpectedinPVC,itissubstantial.
Testresultsforfiltersandgaskets
Gasketsandinflationsareincontinuouscontactwiththerawmilkintheclaws,pipes,platecoolersandbulktanks,thoughthecontactismorelimitedthanforhosesandinflations.Whiletherawmilkishotinitially,itiscoolbythetimeitreachesthebulktank,soheatwouldplayasmallerroleinleaching.Whiletherewouldbelittleconcernforsiliconegaskets,rubbergasketsappeartobebyfarthemostcommon.Theneedforplasticizationwouldseemlikelytobelower,butphthalatescouldbepresentinrubberproducts.
46ThecompletetestresultsforallproductstestedareinAppendixI.Linkstotheequipmentatthesitesfromwhichtheproductswerepurchasedareincludedonthattable.
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Table3:TestforPhthalates:Filter&Gaskets47
ProductNameCompanyorDistributor MaterialResultfromFTIR
SolventExtractionFTIRresult
SchwartzFilter-CleanTuffy49/16"milkfilter Tuffy
polyester+astyreneacrylicpolymer
Inconclusive;noevidenceofphthalate
1.5SurgeGasketforstainlesssteelpipeline
HambyAcrylonitrile;polybutadiene;talc
DOTP
GasketforBouMaticbarrelclaw Boumatic
Inconclusivepolymer(maybeEPDM);calciumcarbonate;silica
mineraloil;silica
WindowGasketforWestfaliaBio-Milker
GEAInconclusiveduetocarbonblackdistortionofspectrum
Inconclusive.Noevidenceofphthalates
212O-ringFDAEPDMBlack Nelson-JamesonInconclusiveduetocarbonblackdistortionofspectrum
mineraloil;othercomponents.Inconclusive.Noevidenceofphthalates
Evenwiththeuncertainpolymerreadings,ausefulresultisthatoneofthegasketsisplasticizedwithDOTP.WhileDOTPisanon-phthalate,itisacommonsubstituteforDEHP,suggestingthepotentialforphthalatesingaskets.
Thefilterisapolyester,whichisacommondescriptionofmaterialfordisposablefilters(mostcommoninmilkingsystems)availablefromdistributors.Asdiscussedabove,permanentfiltersarelikelytobestainlesssteelorhardplasticmesh.48Filtersappeartobealesslikelysourceofphthalatecontamination.
Testresultsforcleaning&disinfectionequipment
Sincethemostlikelysourcesofphthalateswouldbethehoseforautomateddisinfectantapplicationsystemsoranyflexiblecomponentforhand-heldapplicators,testswererunontwohand-heldapplicatorsandonehose.
47ThecompletetestresultsforallproductstestedareinAppendixI.Linkstotheequipmentatthesitesfromwhichtheproductswerepurchasedareincludedonthattable.48DeLaval,“EfficientMilkFiltration”http://www.delaval.ch/ImageVaultFiles/id_26182/cf_5/53570972BR_Filter-handbook.PDF
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Table4:TestforPhthalates:Cleaning&Disinfection49
ProductNameCompanyorDistributor MaterialResultfromFTIR
SolventExtractionFTIRresult
ReplacementbottleforAmbicDipCups
Ambic Polyethylene nothingextracted.
ReplacementbottleforHamby&RJBDipCups
Ambic Polyethylene nothingextracted.
CleartubingforambicteatsprayerATS410
Ambic PVC+DOTP DOTP
Theresultsconfirmthepotentialforhoseswithphthalates.Inthiscase,theplasticizerisDOTP,acommonalternative/substituteforphthalateplasticizers.Butitdoesindicatethepotentialforphthalateplasticizationofthehoseusedinautomateddisinfectantapplication.
Testresultforsilagewrap
Onepieceofusedsilagewrapwasacquiredfromadairyfarm.Nosamplesofbunkercoverswereobtainedfortesting.
Table5:TestforPhthalates:SilageWrap
ProductNameCompanyorDistributor MaterialResultfromFTIR
SolventExtractionFTIRresult
SilageWrapSample Noinformationpolyethylene+poly(isobutene)
nothingextracted.
Thistestdidnotindicateanysourceofphthalates.Becauseofthecomplexityofpotentialsourcesofphthalatesinfeed,aresearchdesignfocusingfirstoninstancesofphthalatesinsamplesfromhand-milkedcows,andthentestingpotentialequipment(aswellasother)sourcesmightbemoreeffectiveinestablishinglinkages.50
49ThecompletetestresultsforallproductstestedareinAppendixI.Linkstotheequipmentatthesitesfromwhichtheproductswerepurchasedareincludedonthattable.50WhiletheBelgianstudyissuggestive,thelackofanytestingof,orinformationon,thematerialsusedmakesitdifficulttoknowwhattypeofequipmentmighthavebeenused,orhowtoapplytheresultsmorebroadly.Fierens,Tine,etal."PhthalatesinBelgiancow’smilkandtheroleoffeedandothercontaminationpathwaysatfarmlevel."Foodandchemicaltoxicology50.8(2012):2945-2953.https://www.ncbi.nlm.nih.gov/pubmed/22659009
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IV. InformationfromDairyEquipmentSuppliers
Websitesand/orcontactedcompaniesmanufacturingand/orsellinghoseandinflationequipmentfordairiesprovidedinformationtosupplementthetests.Whilenotintendedasacomprehensivesurveyofwhattypesofmaterialareonthemarket,itdoesprovidesomeadditionalinsightintopotentialsourcesofphthalatesinequipment,andperspectivesonprevalenceofhosesandinflationsplasticizedwithphthalates.Thetablebelowprovidesasummaryofsomerelevantinformationaboutuseofphthalatesandalternatives.Allofthesecompaniesmanufactureand/orsellawidevarietyofproducts;thetablebelowincludesonlythosethat,onthebasisofwebsiteinformationorpersonalcommunications,appearedmostgermanewithrespecttouseofphthalatesasplasticizers.
Table6:CompaniesManufacturing/ProvidingMilkHoses/Inflations51
Companies MaterialinformationSaint-Gobain52 • MajorinternationalfirmwithoperationsinU.S.;businessesinclude
developingandmanufacturinghighperformancematerials. • Manufacturesmilkhosesusedbyseveraldairy
equipmentcompanies. • PrincipalmilkhoseproductsTygon-M-34-R(thermoplasticPVC
blendedwithotherpolymers,non-phthalateplasticizer)andTygonIIsiliconetubing(noplasticizer).53
• TygonM-34-Rwasreformulatedin2012toeliminatephthalates. • Patentslistalargenumberofpossibleplasticizersfor
thermoplasticelastomers,includingbio-based&terephthalates54GEA55
• InternationaltechnologyandfoodequipmentandservicescompanybasedinGermany.ComprehensiveproviderofequipmentandservicestoU.S.dairyindustry.
51Inadditiontothecompaniesincludedinthetable,twoadditionalcompanieswereidentifiedwithplanstoentertheU.S.marketwithnon-phthalatehoses:Terraflex,anIsraelifirmwithaPVChosewithDOTPplasticizer(emailfromBatshevaLerner,InternationalSalesManager,1/23/18)andUdderOne,whichalreadymanufacturesandsellsaurethane-basedinflation(http://udderone.com)52Phoneinterview(2/12/18)andemail(2/7/18),JessicaKenepp,AssociateSalesEngineer,SaintGobain;https://www.processsystems.saint-gobain.com/applications/raw-milk-collection;http://www.tygons3tubing.com/Transflow-S3-M-34-R-Tubing.pdf;https://www.processsystems.saint-gobain.com/news/silicone-vs-epdm-rubber-tubing-does-it-make-difference-milk-processing-applications.53Thereareseveraldifferentvariantsofthesetubeswithdifferentnames(e.g.,TransflowS3M-34-Rsiliconetubing)54Patent#9,416,267;“Blendcomposition,flexibletubingmaterialandmethodofmakingtheblend,”http://patft.uspto.gov/netacgi/nph-Parser?Sect1=PTO2&Sect2=HITOFF&p=1&u=%2Fnetahtml%2FPTO%2Fsearch-bool.html&r=1&f=G&l=50&co1=AND&d=PTXT&s1=9416267.PN.&OS=PN/9416267&RS=PN/941626755PhoneconversationwithChadCarlson,GEA(2/12/18);https://www.gea.com/en/productgroups/milking-systems/index.jsp;https://www.gea.com/en/productgroups/farm-equipment/index.jsp;https://www.gea.com/en/products/gea-liner-overview.jsp;
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• Milkhosesandinflations/linersprovidedbothaspartof/replacementsforcompletedairysystemsandforseparatepurchasethroughdistributors• Bothavailableeitherinsiliconeorrubber;allphthalate-free• PrimarilypurchasetubingfromSaint-Gobainandrepackageunderownlabel
DeLaval56 • Swedish-basedinternationaldairyequipmentandservicescompanywithoperationsinUS• Alllinersandtubesphthalate-free• Initialchallenge,latersolved,whenendedalluseofphthalatesinproductsinUSmarketatendof2015:somehosesbecamehardincoldweather• Produces rubber liners and tubing in plant in US, silicone andsomeotherrubberproductsinfacilitiesinEurope
Finger-LakesExtrusion(FLE)57
• Glitex181seriesmilkhoseisPVCplasticizedwithDEHP,asignificantortho-phthalate,inrangeof30%-40%byweight• FLEcurrentlyprovideshoseswithoutphthalates,butnotthatcanwithstandtheextremecleaningconditionsfordairyhosesorremainflexibleatlowtemperaturesinwinter.• CurrentlynearendofpiloteffortatseveraldairyfarmswithPVChosewithanon-phthalateplasticizer.Expecttoputinmarketthisyear.Onceonmarket,onlyplantohaveone(non-phthalate)milkhose.
TBL58 • Manufactures one of tested hoses: DairyFlow high performancemilk and dairy transfer tubing (styrene block co-polymer withmineraloi);plasticizerfree.• Describedonwebsiteashavingsuperiortearresistanceto“traditionalsiliconeandrubbermilktubing.”
Kuriyama59 • Tigerflexoneoftestedmilkhoses(PVCwithDOTP,aterephthalate).• KuriyamaofAmericaapartofKuriyamaHoldingsCo.,aJapanesebasedcorporationmanufacturingplasticsandrubberproductsforavarietyofindustrialandconstructionapplications,includingTigerflexMILKTMSeriesLowTemperatureFoodGradePVCLiquidSuctionHose
https://www.gea.com/en/binaries/DairyFarming_Flyer_IQ_Liner_EN_tcm11-19980.pdf;https://www.gea.com/en/productgroups/milking-systems/liners-tubing/index.jsp56EmailfromSarahTolleson,DeLaval(2/7/18);https://www.delaval.com/en-us/about-us/;http://www.delavalcorporate.com/;https://www.delaval.com/en-us/our-solutions/milking/at-the-milking-point/liners-tubes/;personalcommunications57EmailsfromTedLiberatore,CustomeraccountManager(12/7/17,2/5/18);copyofgeneralletter(ToWhomItMayConcern)fromKeithEllsworth,FingerLakesExtrusionProductionManager,dated6/21/13statingthatGlitex181tubingcontainsDEHP;http://www.flextubing.com/products/dairy/glitex-181ms-milk-tubing/.SeeAppendixII58https://www.tblplastics.com/tubing/dairy-flow-milk-transfer-hose/59https://www.kuriyama.com/;https://products.kuriyama.com/keyword/kuriyama-of-america/ature-food-grade-pvc-liquid-suction-hose-1?keyword=food%20hoses&key=product&SchType=2&filter=1
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Milkrite60 • Two-layerhose:innerlayerofthermoplasticvulcanizate(TPV)rubber;outerlayerofblackrubber• Statesthatbutterfatcan’tmigratethroughinnerliner.• Providestableofdurabilityofliners/inflations(apparentlyofsamematerial)• Theyalsohaveotherhoseswheretheydon’tspecifymaterial• Nostatementaboutwhatorifanyplasticizer.
Conewango61 • WentDEHP/phthalate-freein1999-2000forbothlinersandhoses• Providebothrubberandsiliconehoses
AceSanitary62 • FlexRiteADLdairylinetubingisDEHP-andphthalate-free• Whilenotsilicone,nodescriptionofmaterials(possiblyTPE).
LaurenAgrisystems63
• Siliconemilkhosesandliners;noplasticizers• Uses“silicone-likecompoundsusingFDAapprovedingredientsforfoodcontact”
Freelin-Wade64 • ProducesPVC80Atubingfromspecialtythermoplasticelastomercompound;nophthalates.• IdentifiedingeneralstatementfromFreelin-Wade(3/24/17)ascompliantwithREACHandProp65,andinDataDocument(September2015)asformulatedforthemedicalandfoodindustries.• Whiledescribedassuitableformilkprocessing,maynotbesuitablefordairyfarmmilkhosesincenotcompliantwith3Adairystandards.
60www.milkrite.com/US/Products/ultraclean.htm;www.milkrite.com/US/Advice/2500_milkings.htm61PhoneinterviewwithJeffreyPerkins,GeneralManager,Conewango(2/5/18);https://conewango.com62http://acesanitary.com/sites/default/files/ADL%20cut%201-13-14.pdf;63http://www.laurenagrisystems.com/milking-systems;
http://www.laurenagrisystems.com/lib/sitefiles/pdf/whitepapers/Liner-Material.pdf64Phoneconversation(2/12/18)andemail(12/7/17),LoriDurand,InsideSales,Freeing-Wade;https://www.freelin-wade.com/clear-pvc-tubing#1;PVC80ADataDocument(issuedSeptember2015);certificationstatementonPVC80AtubingbyFreelin-WadeGeneralManagerScottSchwarm(3/24/17).
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V. Findings
Boththetestingofequipmentforphthalatesandthebriefreviewsofindividualcompaniesinvolvedinoneormorephasesofsupplyingtheequipmenttodairyfarmswerelimitedinscope.Buttheynonethelessprovidesomevaluableindicatorsaboutpotentialsourcesofphthalatesfromdairyfarmequipment,oftrendstowardlessrelianceonphthalates,andopportunitiestopromotegreaterreductionsinequipmentcontainingphthalates.Thissectionreviewssomeoftherelevantfindings.Thenextsectionsuggestssomepossiblenextsteps.
1.Boththetestsofmaterialsandthestatementbyacompanystillusingphthalatesinitsmilkhosedemonstratecontinueduseofphthalatesinmilkingequipment,bothinPVCandrubbermaterials.
a. BecauseofthehighpercentcontentofphthalatesusedinsomemilkingequipmentPVCandrubberproducts,andthecontinuousexposuretowarm,highfatrawmilk,suchequipmentposesthehighestriskofdairyfarmequipmentforcausingthepresenceofphthalatesintherawmilk.
b. Uncertaintiesaboutwhethercompanieshavemadeafulltransitiontophthalate-freematerialsresultfrom:
i. Questions,inthecaseofsomecompanies,aboutwhethertheyarestillsellingphthalate-plasticizedequipmentaswellasphthalate-freeequipment.
ii. Preferenceofsomecompaniestomakenostatementsaboutphthalateseventhoughtheymayhavemadethetransition.
2.AsubstantialrangeofalternativestoPVCorrubberplasticizedwithphthalatesarecurrentlyavailableinthemarketfordairyfarmequipment.
a. AlternativesincludebothPVCandsyntheticrubbermaterialswithnon-phthalateplasticizersandalternativepolymericmaterialsthatrequirenoplasticizers.
b. Alternativesarenotonly fromnichecompanies,butare readilyavailable frommajordairyfarmequipmentproviders.
3.Thereissubstantialevidencethatmanysuppliersaremovingawayfromphthalates,butlimitedinformationanddividedopinionsontheextenttowhichuseofphthalate-plasticizedequipmenthasdeclined.
a. European-basedcompanieshavemadepublicchanges–e.g.,Saint-Gobain(France)reformulatedoneofitsmainhoseproductsin2012;DeLaval(Sweden)cancelledallphthalate-basedequipmentbyendof2015;muchofGEA’s(Germany)flexiblemilking-systemequipmentissuppliedbySaint-Gobain.
b. Anincreasinglywiderangeofalternativepolymersandnon-phthalateplasticizersareavailableinthemarket,thoughspecificinformationaboutthosealternativesisoftenproprietary.
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4. Whilemoresuppliersaremovingawayfromphthalates,dairyfarmersshowrelativelylittleinterestin(oroftenevenawarenessof)theissue.65
5. Equipmentdurabilityhasincreased,butturnoverratesformostequipmentisayearorless.
a. Oneexampleisthetransitionfromnaturalrubberliners(goodforamaximumof800-1,000milkings)tosyntheticrubberandsiliconeliners(2,500milkings)toanevenhigherclaimforanewthermoplasticurethaneliner(5,000milkings);butthelongest-lastingmaterialsarephthalate-free.
b. Becauseoftherelativelyshortlifecyclesofanyofthematerialsplasticizedwithphthalates,thereisopportunityforarelativelyrapidtransitionawayfromphthalate-plasticizedequipment.
65Onecompanythatdevelopedanon-phthalatereplacementstatedthatonlyonecustomerhadeveraskedaboutphthalatespriortonewproductdevelopment.
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VI. NextSteps
BecauseofEuropeanrestrictionsontheuseofphthalatesinfoodcontactmaterials,manyofthelargeEuropean-baseddairysupplycompaniesplayingmajorrolesintheUSdairyfarmmarkethavemadeacompletetransitiontophthalate-freematerialsinmilkhoses,inflationsandotherflexibleequipment.OthercompaniesaremakingsimilarchangesinanticipationofpossibleregulationsorpressuresintheU.S.Atthesametime,thereappearstobelimitedawarenessorconcernaboutphthalatesamongdairyfarmers.
Itseemsclearthatdairysuppliersareincreasinglysensitivetotheneedtoeliminatephthalates,whiledairyfarmersarenotyetfocusedontheproblem.Thissuggestsanopportunitytofocusadditionalattentionontheequipmentsuppliers.
Whilethereareasubstantialnumberofsuppliers,alargepartofthemarketislikelycoveredbyamanageablesubsetofthosesuppliers.Developingasupplier-focusedapproachaspartoftheoverallinformation-developmentstrategywouldinvolve:
• Developinginformationaboutcurrentphthalateorphthalate-freeproductsbythesuppliersandfocusingattentionbothonthosewhohavetransitionedawayfromphthalatesandthosewhohaveyettomakethatchange.
• Gatherreadilyavailablepricepointinformation(principallythroughdistributors)forcomparableproducts(e.g.,PVCmilkhoseswithorwithoutphthalates).Totheextentinformationisreadilyavailable,thiscouldalsoincludeassessmentstocomparethecost-effectivenessofalternativematerials.Forliners,forexample,somecompaniespublishestimatesofthenumberofmilkingsafterwhichlinersshouldbereplaced.66
Todevelopinformationonmajorandmid-sizedsuppliersofrelevantequipment(e.g.,liners,milkhoses,etc.),potentialsourcescouldinclude:
o Marketstudies,totheextentavailableandrelevant.
o Dairyextensionservices.
o Dairyorganizations.
o Individualexperts.o On-linesearches.
Subsequentstepscouldinclude:
• Reviewingwebsiteinformationforthesuppliersabouttheirproducts,andwhetherornottherelevantproductsarephthalate-free.
• Contactingsuppliersbyemailand/orphonetoclarifyinformationon:
66Itwouldgenerallynotbefeasible,however,toaddressotherfunctionalissues,suchaseaseofuseorfactorsaffectingspeedorefficiencyofmilking.
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o Whetherallorsomeoftherelevantproductstheysupplyarephthalate-free.
o Plansforreplacinganyproductscurrentlyusingphthalates.
Thisinformationcouldbeusedtohighlightavailabilityandprice/long-termcostcomparabilityofphthalate-plasticizedandphthalate-freeequipment.
Additionally,otherpotentialsourcesofphthalatemigrationintofoodproductsshouldbeinvestigated,including:
• Otherpotentialsourcesatthedairyfarmlevel;• Otherpotentialsourcesfurtherdownstreaminthedairyproductsupplychain,
includingprocessing,packaging,andfoodpreparation;and• Otherpotentialsourcesofphthalatemigrationintoothertypesoffoodproducts.
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AppendixI
PhthalateTestResults
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Ecology Center FTIR Results (Qualitative identification)
Web ID Product Type Product Name Distributor Intact material
Solvent extraction of material
25426 Tubing DairyFlow High Performance Milk and Dairy Transfer Tubing
McMaster Carr
Polystyrene copolymer (e.g. polystyrene/ethylene-propylene)
Mineral oil
25427 Tubing Black Rubber Milk Tubing 9/16 in 1.0 1 ft Leedstone
Poly(isoprene) or EPDM rubber, kaolin
Mineral oil; Santoflex 13
25428 Tubing Black Rubber Milk Tubing 5/8 in I.D w/o stripe 1 ft
Leedstone Poly(isoprene) or EPDM rubber, kaolin
Mineral oil; Santoflex 13
25431 Tubing 1.5 inch I.D. Tigerflex Milk Hose/Tubing
Hamby Dairy PVC; DOTP DOTP
25432 Bottle Replacement bottle for Ambic Dip Cups
Hamby Dairy Polyethylene
Nothing extracted.
25433 Bottle Replacement bottle for Hamby & RJB Dip Cups
Hamby Dairy Polyethylene Nothing
extracted.
25434 Inflations
Inflation (Liner) medium bore for 06 shells WESTFALIA ORIGINAL 086 set of 4
Hamby Dairy Supply
Acrylonitrile; polystyrene; polybutadiene; SiO2; carbon black
Adipate; Santoflex 13
25435 Tubing 3/4 ID Milk hose/tubing per foot
Hamby Dairy
PVC; glycerin triacetate
Glycerin triacetate
25436 Gasket/O- ring
1.5 Surge Gasket for stainless steel pipeline
Hamby Dairy
Acrylonitrile; polybutadiene; talc DOTP
25437 Gasket/O- ring
Gasket for Bou-Matic barrel claw
Hamby Dairy
Supply
Inconclusive polymer (may be EPDM); calcium carbonate; silica.
Mineral oil; silica
25438 Tubing 5/8 ID Silicone Milk Hose/Tubing
Hamby Dairy Polydimethylsiloxane
Polydimethyl-siloxane
25439 Tubing 5/8 ID Surge Milk Hose/Tubing
Hamby Dairy PVC Glycerin
triacetate
25440 Gasket/O- n.ng
Window Gasket for Westfalia Bio-Milker
Hamby Dairy Supply
Inconclusive due to carbon black distortion of spectrum
Inconclusive. No evidence of phthalates
25441 Tubing Clear PVC tubing 1/2in ID x 3/4in OD food grade, 100ft/roll
Nelson Jameson PVC; DOTP DOTP
25442 Tubing CSC200 Cleargard PVC clear helix, 2in suction hose, food grade, 100ft/roll
Nelson Jameson PVC; DOTP DOTP
25443 Gasket/O- ring
212 0-ring FDA EPDM Black
Nelson Jameson
Inconclusive due to carbon black distortion of spectrum
Mineral oil; other components inconclusive. No evidence of phthalate.
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25444 Inflations NuPulse Cow Inflations (4) OEM Parts
Hamby Dairy Supply
Acrylonitrile; polystyrene; polybutadiene; SiO2; carbon black
Ortho-phthalate
25457 Tubing Clear tubing for ambic teat sprayer ATS410
Hamby Dairy PVC; DOTP DOTP
25458 Filter Schwartz Filter-Clean Tuffy 49/16" milk filter
Hamby Dairy Supply
Polyester, styrene acrylic polymer
Inconclusive. No evidence of phthalate.
25466 Silage Wrap Silage Wrap Sample 0
Polyethylene; poly(isobutene)
Nothing extracted.
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LinksforTestedProducts
Web ID Product Type Webpage 25426 Tubing https://www.tblplastics.com/tubing/dairy-flow-milk-transfer-hose/ 25427 Tubing http://www.leedstone.com/black-rubber-milk-tubing-5.html 25428 Tubing http://www.leedstone.com/black-rubber-milk-tubing-5.html 25431 Tubing http://hambydairysupply.com/xcart/product.php?productid=1307&cat=&page=1 25432 Bottle http://hambydairysupply.com/xcart/product.php?productid=802 25433 Bottle http://hambydairysupply.com/xcart/product.php?productid=17580 25434 Inflations http://hambydairysupply.com/xcart/product.php?productid=19042 25435 Tubing http://www.hambydairysupply.com/xcart/product.php?productid=17827 25436 Gasket/O-ring http://hambydairysupply.com/xcart/product.php?productid=498 25437 Gasket/O-ring http://www.hambydairysupply.com/xcart/product.php?productid=1054 25438 Tubing http://hambydairysupply.com/xcart/product.php?productid=347&cat=325&page=1 25439 Tubing http://hambydairysupply.com/xcart/product.php?productid=356 25440 Gasket/O-ring http://hambydairysupply.com/xcart/product.php?productid=18457 25441 Tubing http://nelsonjameson.com/1-2-PVC-Tubing-Clear-p10416.html 25442 Tubing http://nelsonjameson.com/Versilon-Clear-Helix-Hose-CSC-p8597.html 25443 Gasket/O-ring http://nelsonjameson.com/O-Ring-p44994.html 25444 Inflations http://hambydairysupply.com/xcart/product.php?productid=18219&cat=309&page=
1 25457 Tubing http://hambydairysupply.com/xcart/product.php?productid=18896&cat=&page=1 25458 Filter http://hambydairysupply.com/xcart/product.php?productid=50 25466 Silage Wrap
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Ecology Center Test Results Summary: Dairy Equipment
Feb. 28, 2018
Ecology Center’s Healthy Stuff researchers analyzed 20 samples of dairy milking equipment for the primary purpose of detecting ortho-phthalate plasticizers (abbreviated “phthalates”). The secondary purpose was to identify other plasticizers, other additives or contaminants, and the polymer matrix.
Full results for each product are displayed in the spreadsheet titled “Ecology Center Full Test Results Dairy Equipment Feb 2018”.
XRF Results Low levels of lead were measured in four black rubber items ranging from 3.1 to 21.3 ppm lead. Two of these were milk tubing and two were gaskets.
Two flexible PVC hoses contained tin at levels suggesting possible organotin compounds. Tin was measured to be 1656 and 2177 ppm.
Five of the synthetic rubber products, including tubing, gaskets, and inflations, contained sulfur between 2.2-3.4 wt% along with zinc 1.3-3.5 wt%. We did not identify the sources of the sulfur and zinc. Sulfur and zinc oxide can be used together in the vulcanization of rubber, so vulcanization compounds are a possible source.
FTIR Results
Table 1. Polymer identifications, product types and plasticizers.
Polymer matrix No. of products
Product Types Plasticizers detected
Synthetic rubber based on acrylonitrile/butadiene/styrene
3 Inflation liners; Gasket
DOTP; DEHA*; DIDP*; DINP*
Synthetic rubber based on polystyrene/polypropylene
1 Tubing/hose Mineral oil
Synthetic rubber based on polyisoprene or EPDM
2 Tubing/hose Mineral oil
PVC 6 Tubing/hose DOTP; Triacetin Polyethylene 3 Bottle; Silage wrap None Silicone rubber (PDMS) 1 Tubing/hose PDMS Polyester with styrene acrylic 1 Milk filter Inconclusive
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Inconclusive 3 Gaskets/O-rings Mineral oil; Inconclusive
Total 20 * These specific adipate and phthalate species were identified by GC/MS.
Abbreviations: EPDM = ethylene/propylene/diene monomer PDMS = polydimethyl siloxane DOTP = dioctyl terephthalate DEHA = diethylhexyl adipate, bis(2-ethylhexyl adipate) DIDP; DINP = diisodecyl-; diisononyl phthalate Triacetin = glycerin triacetate
Table 2. Additives detected other than plasticizers.
Polymer matrix Additives Synthetic rubber based on acrylonitrile/butadiene/styrene or polystyrene
Silicon dioxide; carbon black; talc; Santoflex 13 antioxidant
Synthetic rubber based on polyisoprene or EPDM
Santoflex 13 antioxidant; kaolin
Inconclusive Calcium carbonate, carbon black
Table 3. Comparison of Ecology Center’s FTIR analysis and TUV’s GC/MS analysis.
ID# Product Name Plasticizer Identification from Solvent Extraction / FTIR
Result from GC/MS
25434 Westfalia Inflation
Adipate DEHA substantially present; trace DOTP
25444 NuPulse Cow Inflation
Phthalate DIDP 9.06%; DINP 1.11%; trace adipate
The identifications from FTIR were consistent with the measurements from GC/MS.
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TEST REPORT g. TÜVRheinland
Test Report No.: Report Date:
Client:
31850466.001 Page 1 of 3 27 February 2018
Jeff Gearhart Ecology Center 339 East Lterty, Stile 300, Ann Arbor, Ml 48107 Phone: (734)369-9276 Emad: jeffgercocentrrorg
Client Number: 50008114
Order Number 156682 Date of Receipt: 22 February 2018
kem Description: Inflation Liners St of Samples Submitted: 2 Product Code: NA kern Number: NA Style Number: NA Color: Black UPC: NA PO: 1376 Country of Drein: USA Manufacturers name: NA Country of Destination: NA Retest? No Delivery condition: Apparent good Test Category: General Purpose Testing Phase: NA
Customer Test Institobons:
Test specification.
1. Selected Phthalates
Test result:
See Data For and on behalf of TUV Rhineland d of North America
...144.4
For and on behalf of TUV Rheinland of North America
Mark Smith I Laboratory Manager Phone: (479)250-0059 Emad: msmithfeus.tuv.00m
William TyeeI Chemist Phone: (479)250-1932 Emad: wtyreet2us.tuv.com
Ws lasIzapatizelales leihe aboee znaninanadlesliiam anclanuni° I sesta perbanat 'Düs losl zeparlisnalpeemalad lote aliplicaladh erkris wlhata peemission o lha les1 face. This les: 'wog does na anega any ‚dee malcon Iltis ar simiJar podace.
TuV Regere« Nue Nun. I,c 2709So4Ah Ent OZ Cal oa Diva Surn II. Soarzeena AR 72712 Phow 471,250.X66 /Fax 479254 0621 Zea> vetiYa./LCO/Tai
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A TÜVRie in land
Test Reort No.: 31850466.001 Page 2 of 3 Testing Period: 26 Feb 2018 to 27 Feb 2018
Material Breakdown List - Chemical Testing
Material No. Material Color Component / Location
I Substrate Black 25434 Inflation Liner West Falia 2 Substrate Black 25444 NuPulse Inflations
RESULTS
1. PHTHALATE CONTENT IN SUBSTRATES:
Test method: The sample was analyzed by organic solvent extraction and GCMS based on CPSC-CH-C1001-09.3. Detected analytes are highlighted in red.
Test No. 1 2 Material No. 1 2
Analyte CAS Results ResultsDEP 84-66-2 <0.005% <0.005% DIBP 84-69-5 <0.005% <0.005% DBP 84-74-2 <0.005% <0.005% DPP 131-18-0 <0.005% <0.005%
DNHP 84-75-3 <0.005% <0.005% BBP 85-68-7 <0.005% <0.005%
DEHP 117-81-7 <0.005% <0.005% DCHP 84-61-7 <0.005% <0.005% DNOP 117-84-0 <0.005% <0.005%
DINP 28553-12-0 68515-48-0 <0.005% 1.11%
DIDP 26761-40-0 68515-49-1 <0.005% 9.06%
DOTP 6422-86-2 Trace ND DBA 105-99-7 ND ND
B2EHA 103-23-1 Present Trace B2PHP 53306-54-0 ND ND
Method Dezection Limit = 0.005% DIBP = Diisobutyl phthalate DNHP = Di-n-hexyl phthalate DCHP = Dizyclohexyl phthalate DIDP = Diisodecyl phthalate
DBP = Dibutyl phthalate EIBP = Benzyl butyl phthalate DNOP = Di-n-octyl phthalate DEP = Diethyl phthalate
DP P = Dipentyl phthalate DEHP = Di-(2-ethylhexyl) phthalate DINP = Diisononyl phthalate
Clualitatively Detect (Present)/ Non-Detect (ND) identified by retention time and mass spectrum
DOTP = Dioctyt terephthalate DBA = Dibutyl adipate B2EHA = Efs(2-ethylhex-yI) adipate 82PHP = Bis(2.propylheptyt) phthalate
TUV Rheinian1 of Norel America. Inc. 2703 South East Otte Caley DrNe. State 11. BentorNlie, AR 72712 Ferne: 479-250-00661 Fax 479-254-0821 Web: mem ‚Naenfuß
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Methods for Ecology Center Screening of Dairy Equipment Samples Feb. 28,2018
FTIR Ecology Center's Healthy Stuff researchers analyzed 20 samples of dairy milking equipment for the primary purpose of detecting ortho-phthalate plasticizers (abbreviated "phthalates"). The secondary purpose was to identify other plasticizers, other additives, and the polymer matrix. The method is qualitative only, not quantitative. The approximate limit of detection is 1 wt% phthalate. This is a conservative LOD based on validation tests using gas chromatography/mass spectrometry carried out at third-party labs.
Before analysis, equipment samples were wiped with a Kimwipe wetted with isopropyl alcohol to remove dust and other contaminants from the surface. Pieces were cut with clean scissors or a knife to procure a sample of appropriate size.
A Thermo Scientific Nicolet iS5 Fourier Transform Infrared (FTIR) spectrometer was used in attenuated total reflection (ATR) mode with a diamond crystal. Each sample was clamped on the ATR sample stage and a spectrum was obtained from 4000-450 cm-I. To avoid cross-contamination, the ATR stage was thoroughly cleaned with isopropyl alcohol after each spectrum was obtained.
The resulting infrared spectra were analyzed visually and compared against a library of known spectra to identify the polymer types and additives such as plasticizers and antioxidants. When a likely match was identified, we visually examined the positions and intensities of the major spectral peaks to judge the closeness of the match. We reported very close matches as the results.
Some of the dairy equipment products were made of complex polymer mixtures, resulting in complex spectra that were challenging to deconstruct in some cases, additives including carbon Mack and calcium carbonate obscured spectral signals from the polymer matrix.
To separate organic additives such as plasticizers from the polymer matrix, we used a solvent extraction procedure for each sample. A solvent extraction method customized in-house was carried out for each sample. FT1R spectra collected from the solvent extractions were analyzed visually and compared against a library of known spectra to identify plasticizers and antioxidants. When a likely match was identified, we visually examined the positions and intensities of the major spectral peaks to judge the closeness of the match. We reported very close matches as the results.
We thus obtained two spectra from each equipment sample: one from the solid material and one from liquid, if any, extracted from the material. From the solid material we identified the polymer matrix and certain additives. From the extract we identified plasticizers and antioxidants.
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Since the primary purpose was to identify phthalates, we checked all spectra for the unique fingerprint of phthalates. In particular we looked for characteristic peak patterns centered at 1601, 1581, 1040, and 744 cm'. These peaks, or bands, in the infrared spectrum are virtually identical for all phthalate species. Our method therefore does not distinguish between the species. This feature carries the advantage that all phthalate species are detectable.
FTIR is a well-established technique to identify polymer types and mixtures. The Healthy Stuff lab has repeatedly validated its FTIR identification of plasticizers in polymeric products by using an independent contract laboratory that uses highly sensitive gas chromatography coupled with mass spectrometry (GC/MS). These validation tests have included phthalates, adipates, dioctyl terephthalate (DOTP), acetyl tributyl citrate (ATBC), dibenzoate esters, and 1,2-cyclohexane dicarboxylic acid diisononyl esMr (DINCH).
GC/MS After FTIR screening, two products from the milking equipment sample set were sent to an independent contract lab, TUV Rheinland, to be analyzed for 12 phthalates (quantified) plus certain other plasticizers (qualitative detection) using GC/MS.
The GC/MS results corroborated the FTIR results. The Westfalia inflation liner was found to contain a substantial amount of bis(2-ethylhexyDadipate and the NuPulse inflation contained 9.06% diisodecyl phthalate and 1.11% diisononyl phthalate. The comparison is shown in Table 1.
Table 1. Comparison of Ecology Center's FTIR analysis and TUV's GC/MS analysis.
ID# Product Name Plasticizer Identification from Solvent Extraction / FTIR
Result from GC/MS
25434 Westfalia Inflation Adipate Bis(2-ethylhexyl adipate) substantially present; trace DOTP
25444 NuPulse Cow Inflation
Phthalate DIDP 9.06%; DINP 1.11%; trace adipate
XRF The 20 samples were analyzed by X-ray fluorescence for elemental composition using an XOS HD Prime benchtop analyzer. Elements heavier than magnesium are measured by this technique. The purpose was to gain insight into the composition of the products and to reveal any heavy metals or other hazardous elements that might be present Samples we placed intact under the XRF tip and analyzed in "Plastic" mode. Certified polymeric standard reference materials are used to verify accurate measurements.
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Appendix II Communication on Glitex 181 PVC Tubing
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Copy provided by email from Fingerlakes Extrusion, 12/7/2017 38
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Appendix III
Companies Providing Flexible Tubing to Food Industry
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Thefollowingspreadsheetisalistofcompaniesprovidingflexibletubingtofoodindustry,as
wellassomecompounders, representing the universe of companies we considered for examination.Forthepurposeofthecurrentstudy,wehaveconsideredsomeofthesefromthe
perspectiveofdairyequipmentsupplies.Onlyaverysmallnumberarecompanieswecontacted
directlyforthereport.Wehavealsobrieflyrevieweddataavailableonthewebsiteforsomeof
thecompaniesonthelisttodeterminetheirrelevancetothisstudy.The“Notes”column
providesthatinformation.Thosepotentiallyordefinitelyofinteresteitherfordairyorpotential
alternativematerialsarehighlightedingreen.This information has been included in the interest of transparency.
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CompanyName Notes Web
SpectrumPlasticsGroup Focusonmedicaldevices;nomilkordairy www.spectrumplasticsgroup.com
IlpeaIndustriesInc.Appliance&construction;gasketsfor
foodservicewww.ilpeaindustries.com
Saint-GobainPerformance
PlasticsCorp.SeeTable6 www.plastics.saint-gobain.com
Tekni-PlexInc. Pharma,foodservice&packaging www.tekni-plex.com
TeelPlasticsInc. Medical www.teel.com
NewAgeIndustriesInc. Forfood&dairyproducts;nitrile www.newageindustries.com
CustomProfileInc. Medical www.custom-profile.com
PlastiflexCo.Inc.Floorcare;healthcare;industrial;sewer
&sanitationwww.plastiflex.com
PolyVinylCo.Inc. Noindicationofdairyuse www.polyvinyl.com
MarkelCorp. Automotive,coaxial,wire&cable www.markelcorporation.com
SpiratexCo. Industrial&military www.spiratex.com
FabricatedExtrusionCo.LLC Equipment;refrigeration www.fabexco.com
SunlitePlasticsInc. Medical www.sunliteplastics.com
ThermoplasticProcessesInc. Tygonequivalents;B-44-4Xfoodtubing www.excelon.com
ITWMedicalProducts Medical www.itwmedical.com
DrossbachN.A.Inc. Industrial www.drossbach.com
ReschcorInc. Household,medical,electrical www.reschcor.com
PetroPlasticsCo.Inc. Largelyindustrial www.petroplastics.com
Freelin-WadeCo. SeeTable6 www.freelin-wade.com
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VIPRubberCo.Inc.MakesSantoprenetubingthatmeets
FDAspecs;noindicationofdairy
applications
www.viprubber.com
KellerProductsInc. Medical;anti-microbial www.kellerproducts.com
VersaprofilesProductsInc. Waterdistribution;naturalgas www.versaprofiles.com
SeaGatePlastics Possiblyfoodapplications www.seagateplastics.com
AppliedPlasticsInc.Statescanmanufactureextrusionsfor
anyapplicationswww.appliedplasticsinc.com
PlastifabIndustriesRetail,lighting,transportation,mining,oil
&gaswww.plastifab.ca
InplexLLC Multipleindustries,including‘food&candy’ www.inplexllc.com
FormtechEnterprisesInc.Listofapplicationsdoesnotinclude
food,exceptforrefrigerationwww.formtech.com
JetPlasticsAvailableproductsincatalogdon’t
includedairywww.jetplastics.com
ReevesExtrudedProducts
Inc.
www.reevesextruded.com
CertifiedThermoplasticsCo.
Inc.
www.ctplastics.com
MiddlefieldPlasticsInc. www.middlefieldplastics.com
ParkerNexgen www.nexgenhose.com
GSHIndustries www.gshindustries.com
HudsonExtrusionsInc. www.hudsonextrusions.com
CraftedPlasticsInc. www.crafted.com
FingerLakesExtrusionCorp. SeeTable6 www.flextubing.com
42
pure|STRATEGIES SOLUTIONSFORASUSTAINABLEFUTURE
InlinePlasticsInc. www.inlineplasticsinc.com
BlackwellPlasticsLLP www.blackwellplastics.com
ExcaliburExtrusionsInc. www.excaliburextrusions.com
MeltpointPlastics
InternationalInc.
PlasticExtrusionTechnologies www.plasticextrusiontech.net
Hi-TechProfilesInc. www.hitechprofiles.com
PBSPlasticsInc. www.pbsplastics.com
PlasticsResourcesInc. www.pri-plastics.com
SeilerPlasticsCorp. www.seilerpc.com
AmericanExtrudedPlastics
Inc.Listsagriculturalapplications,butnodetail www.aeplastics.com
FramTrakIndustriesInc. www.framtrak.com
FowlerProductsInc. www.fowler-inc.com
ReissManufacturingInc.Silicone&thermoplasticsforalargerange
ofindustrialsectors;doesnotlistfoodwww.reissmfg.com
RyanDevelopmentCorp. www.ryandevcorp.com
Advanced
Extrusions/MidlandPlasticsNoindicationofmarket www.midlandplastics.com
ChristiPlasticsInc. www.christiplastics.com
AlphaPlasticsSolutionsInc. www.myapsi.com
SanDiegoCustomExtrusions www.drgassoc.com
PolyExtrusionsInc. www.polyextrusionusa.com
43
pure|STRATEGIES SOLUTIONSFORASUSTAINABLEFUTURE
TeknorApexVarietyofnon-phthalateplasticizers;
notdairyorfoodwww.teknorapex.com
WestlakeChem/Axial
Severalphthalate-freecompounds,but
datasheetonfoodgradecompound
doesn’tspecify
www.westlake.com
PolyOne/Mexichem
Non-phthalateflexiblefoodgrade
formulations;PolyOnerecentlyacquiredby
Mexichem.Bio-derivedepoxidizedfattyacid
monoesterplasticizer
www.polyone.com
ShinTech
LargestPVCresinproducerinUS;
manufacturesfoodgradeTK1300equivalent
toOxyvinyl255F
www.shintechinc.com
44