sound damping pipe
TRANSCRIPT
PRESENTED BY:-
TARACHAND FULMALI (ROLL NO-T4704)
VIVEK KARANJAWKAR (ROLL NO-T4723)
BADAL PANCHAL (ROLL NO-T4726)
CLASS :- FINAL YEAR B.TECH
YEAR :-2014-2015
GUIDED BY:
MR. MUJAHID. ANSARI
Assistant Professor
M.I.T. (T), Aurangabad
PROJECT AIM
Our main aim to study Acoustic and Mechanical properties
of PVC Pipe.
Targeted Remedies
By using high density filler (using Barium Sulphate).
By reducing coefficient of friction between inside wall of
pipe and flowing water.
INGREDIENTFormulation
1
Formulation
2
Formulation
3
Formulation
4
In phr In phr In phr In phr
PVC 100 100 100 100
TBLS 0.80 0.80 0.80 0.80
Lead Stearate - - - -
Calcium Stearate 0.45 0.45 0.45 0.45
Calcium carbonate 12 - - 8
Barium sulfate - 4 8 8
wax 0.8 0.8 0.8 0.8
Stearic acid 1.2 1.2 1.2 1.2
TYPICAL FORMULATIONS FOR PVC PIPE
PROPERTIES CALCIUM CARBONATE BARIUM SULPHATE
Molecular formula CaCO3 BaSO4
Odour Odourless Odourless
Appearance Fine white powder white crystalline
Density 2.83 g/cc 4.5 g/cc
Melting point 825 °C 1345 °C
PROPERTIES OF FILLERS
Formulation preparation
Material procured
Weighing the
material
MixingPipe
extrusion
TestingResult
analysis
SYSTEM DEVELOPMENT
Pipe Extrusion
Machine description
FORMULATIONS ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 PRESSURE
1 170 °C 225 °C 200 °C 205°C 180 °C 55mmHg
2 170 °C 220 °C 220 °C 215 °C 180 °C 70mmHg
3 200 °C 220 °C 210 °C 210 °C 190 °C 60mmHg
4 190 °C 210 °C 205 °C 205 °C 190 °C 90mmHg
PROCESS PARAMETER
0.00%
2.00%
4.00%
6.00%
8.00%
10.00%
12.00%
14.00%
16.00%
FORMULATION 1 FORMULATION 2 FORMULATION 3 FORMULATION 4
ASH CONTENT
Ash Content: (ASTM D 2584, D 5630)
TESTING
0
0.2
0.4
0.6
0.8
1
1.2
1.4
FORMULATION 1 FORMULATION 2 FORMULATION 3 FORMULATION 4
COMPRESSION STRENGTH (Kg/Sq.cm)
Compression Test (ASTM D 695)
77
78
79
80
81
82
83
84
85
86
FORMULATION 1 FORMULATION 2 FORMULATION 3 FORMULATION 4
HARDNESS
Hardness Test (ASTM D 2240)
SOUND TESTING INSTRUMENT
0
5
10
15
20
25
30
35
40
FORMULATION 1 FORMULATION 2 FORMULATION 3 FORMULATION 4
SOUND TESTING (IN dB)
Sound Testing
Material RATE
Formulation 1 Formulation 2 Formulation 3 Formulation 4
QtyTotal
amountQty
Total
amountQty
Total
amountQty
Total
amount
PVC 75 25 1875 25 1875 25 1875 25 1875
TBLS 158 0.25 39.5 0.25 39.5 0.25 39.5 0.25 39.5
Lead Stearate 117 0.13 16.02 0.13 16.02 0.13 16.02 0.13 16.02
Calcium Stearate 90 0.112 10.120.11
210.12 0.112 10.12 0.112 10.12
Calcium
carbonate7 3 21 - - - - 2 14
Barium sulphate 247 - - 1 247 2 494 2 494
Wax 120 0.2 24 0.2 24 0.2 24 0.2 24
Stearic acid 77 0.3 23.1 0.3 23.1 0.3 23.1 0.3 23.1
Total amount for
1 batch2008.74 2234.74 2481.74 2495.74
Amount/ foot 40.174 44.69 49.63 49.91
COST ANALYSIS
CONCLUSION
After complete evaluation and analysis, we conclude that formulation 3 is
providing optimum output for our target i.e minimum sound generation and
mechanical properties on higher side.
It was overall an effective and informative experience for us to work on this
project in industry. Starting from raw material dealing to practical working
on machines were noteworthy. This project supported our technical and
theoretical knowledge during practical approach.