sor 2011-12 basic data karnataka water resources dept(r)
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BASIC DATA
CONTENTS PAGES
DATA FOR REVISING SCHEDULE OF RATES 3--14
DATA RATES FOR COARSE & FINE AGGREGATES 15--32
HIRE CHARGES OF MACHINERY / EQUIPMENT 33--48
LEAD / LIFT / LOADING & UNLOADING CHARGES 49--84
FINALISED BY SCHEDULE OF RATES COMMITTEE
GOVERNMENT OF KARNATAKA
dA E SPlP gPg
SCHEDULE OF RATES
zgn wAz j j nz
2011-12
G.O. No. WRD 123 KBN 2008 BANGALORE Dt: 04-06-2010
gPgz Dz A: dAE 123 PJ 2008 AUg : 04-06-2010
BASIC DATA
WATER RESOURCES DEPARTMENT
FOR THE YEAR :
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BASIC DATA
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BASIC DATA
OTHER COSTS ON MATERIAL / MACHINERY / LABOUR
DATA FOR WAGES OF WORKERS
SCHEDULE OF RATES
DATA FOR REVISING SCHEDULE OF RATES
STATEMENT OF RATES FOR MATERIALS
EXTRACT OF NOTIFICATION ON ROYALTY CHARGES
CAPITAL COST OF MACHINERY / EQUIPMENT
FOR THE YEAR : 2011-12
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BASIC DATA
2011-12
GENERAL GUIDE LINES :
a. Average of the prevailing market rates, ignoring freak rates, shall be the criteria for fixing market
rates for materials.
b. The rates for materials shall be inclusive of all taxes, duties and other local levies.
c. The rates for materials shall be inclusive of royalty charges wherever applicable.
d. The rates for materials, except those for which lead charges are admissible as per the statement
of lead charges, shall be for all leads.
e. The rates provided for useful rubble / stone chips from excavation shall be at dump yard.
f. The rates for steel / cement shall be at the supplier's stock yard.
Sl UNIT RATE
No. in `.
1 Acetylene gas cum 284.00
2 Acid resisting mortar mix kg 44.003 Acid resisting tiles Dozen 181.00
4 Acrylic emulsion paint ltr 198.00
5 Aluminium beading for glass fixing Rm 22.00
6 Anti-corrosive bituminous black paint ltr 103.00
7 Asphalt 80 / 100 Grade kg 33.00
8 Bentonite tonne 5500.00
9 Binding wire kg 55.00
10 Bolts / Nuts / Washers ( G.I. for general use ) kg 88.00
11 Bolts / Nuts / Washers ( Hot dipped galvanized for gates ) kg 105.00
12 Bolts / Nuts / Washers / Nails ( M.S. for general use ) kg 60.00
13 Bolts / Nuts / Washers ( Stainless steel for gates ) kg 165.00
14 Burnt bricks 1000 Nos 3850.00
15 Burnt stone slab 100 mm thick sqm 210.00
16 Cast iron blocks kg 35.00
17 Cement 43 Gr tonne 4800.00
18 Cement concrete solid bricks Each 19.00
19 Coal tar epoxy paint ltr 230.00
20 Coarse aggregate 10-4.75 mm ( Data rate ) cum 812.00
21 Coarse aggregate 20-10 mm ( Data rate ) cum 631.00
22 Coarse aggregate 40-20 mm ( Data rate ) cum 462.00
23 Coarse aggregate 80-40 mm ( Data rate ) cum 304.00
24 Coir brush Each 22.00
25 Copper sheet 16 SWG kg 468.00
26 Coursed rubble stone 300 x 300 x 450 mm Each 17.00
27 Coursed rubble stone 300 x 300 x 600 mm Each 22.00
28 Curing Compound ltr 105.00
29 D - cord Rm 9.0030 De-greasing / derusting / phosphate coating chemical ltr 265.00
31 Detonating fuse coil Rm 9.00
32 Detonator delay type Each 20.00
33 Detonator electric Each 11.00
GENERAL CONSTRUCTION MATERIALS
STATEMENT OF RATES FOR MATERIALS
FOR THE YEAR :
DESCRIPTION OF MATERIAL
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BASIC DATA
Sl UNIT RATE
No. in `.
34 Detonator ordinary Each 6.00
35 Ductile iron pipe ( 18 kg / sqcm test pressure ) 1000 mm dia Rm 16500.00
36 Ductile iron pipe ( 18 kg / sqcm test pressure ) 1200 mm dia Rm 23320.00
37 Ductile iron pipe ( 18 kg / sqcm test pressure ) 800 mm dia Rm 11405.00
38 Empty cement bag Each 2.00
39 Explosive ANFO kg 35.00
40 Explosive ANFO high strength booster kg 55.00
41 Explosive small dia ( Kelvex-220 or equivalent ) kg 50.00
42 Fine aggregate / sand ( unscreened ) ( Data rate ) cum 192.00
43 Fine aggregate / sand ( screened ) ( Data rate ) cum 248.00
44 Geo-textile ( filter fabric ) 200 gsm sqm 165.00
45 Geo-textile ( filter fabric ) 250 gsm sqm 198.00
46 G.I barbed wire 12 x 12 gauge kg 55.00
47 G.I chain link mesh 10 gauge 50 x 50 mm opening sqm 198.00
48 G I Pipe 100 mm dia B Class Rm 275.00
49 G I Pipe 15 mm dia A class Rm 88.0050 G I Pipe 25 mm dia A class Rm 110.00
51 G I Pipe 40 mm dia B class Rm 220.00
52 G I Pipe 50 mm dia A class Rm 220.00
53 G I Pipe 80 mm dia B Class Rm 255.00
54 G.I sheet ( plain ) tonne 55000.00
55 G.I Stretcher wire kg 66.00
56 Hariyala turfing sods sqm 17.00
57 Hectometre stone ( one line dressed ) Each 195.00
58 Hemp yarn kg 60.00
59 Honne wood planks cum 47300.00
60 Hume pipe with collar 150 mm dia Rm 176.00
61 Hume pipe with collar 300 mm dia Rm 358.00
62 Ironite compound kg 17.00
63 J- Bolts 300 mm long Each 22.00
64 Jungle wood planks cum 20900.00
65 Kilometre stone one line dressed Each 418.00
66 LDPE sheet ( Geo-membrane ) 500 micron thick sqm 88.00
67 LDPE sheet ( Geo-membrane ) 750 micron thick sqm 138.00
68 LDPE sheet ( Geo-membrane ) 1000 micron thick sqm 165.00
69 MS pipe 200 / 300 mm dia kg 50.00
70 MS pipe 32 mm dia Rm 140.00
71 Murum cum 66.00
72 Oxalic acid ltr 66.00
73 Oxygen gas cum 53.00
74 Plain glass 4 mm thick sqm 330.00
75 Pre-stressed concrete pipe ( 18 kg / sqcm test pressure ) 1000 mm dia Rm 5690.00
76 Pre-stressed concrete pipe ( 18 kg / sqcm test pressure ) 1200 mm dia Rm 7085.0077 Pre-stressed concrete pipe ( 18 kg / sqcm test pressure ) 800 mm dia Rm 4235.00
78 PVC sealing strip Rm 35.00
79 PVC water stopper 310 mm wide Rm 185.00
80 Reinforcement steel tonne 39820.00
DESCRIPTION OF MATERIAL
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BASIC DATA
Sl UNIT RATE
No. in `.
81 Resin bond Cement capsule Each 55.00
82 Rivets kg 66.00
83 Rolling shutter sqm 2240.00
84 Rolling shutter top cover Rm 430.00
85 Rough stone 200 x 200 x 750 mm Each 14.00
86 Rubber bottom seal ( flat type ) ( IS : 11855 ) Rm 162.00
87 Rubber corner seal ( music note type teflon claded ) ( IS : 11855 ) Rm 815.00
88 Rubber corner seal ( music note type uncladed ) ( IS : 11855 ) Rm 325.00
89 Rubber side seal ( music note type teflon claded ) ( IS : 11855 ) Rm 745.00
90 Rubber side seal ( music note type uncladed ) ( IS : 11855 ) Rm 260.00
91 Rubber side seal ( Z-type ) ( IS : 11855 ) Rm 325.00
92 Size stone 150 to 200 mm height Each 6.00
93 Size stone 200 to 250 mm height Each 7.00
94 Size stone 250 to 300 mm height Each 9.00
95 Shahabad stone slab sqm 198.00
96 Shalimastic sealing compound kg 99.0097 Stainless steel plates / flats kg 132.00
98 Steel door ( frame and Shutter tubular sections ) sqm 4136.00
99 Steel door ( frame CRCA sheet Shutter tubular sections ) sqm 3553.00
100 Steel window ( tubular frame and tubular section shutter excluding glass) sqm 1980.00
101 Steel window ( tubular frame and Z section shutter excluding glass) sqm 1540.00
102 Stone chips ( at dump yard ) cum 176.00
103 Stone chips ( at quarry ) cum 264.00
104 Structural steel angle / channel / beam / bars tonne 41750.00
105 Structural steel plate / flats tonne 44000.00
106 Super Plasticizer ( Conplast RP-264 or equivalent ) ltr 83.00
107 Synthetic Enamel paint 1st quality ltr 194.00
108 G.I sheet corrugated Class-II 1 mm thick tonne 59400.00
109 Tarfelt joint filler board 12 mm thick sqm 358.00
110 Tarfelt joint filler board 20 mm thick sqm 580.00
111 Through stones 200 x 200 x 300 to 450 mm long Each 10.00
112 Through stones 250 x 250 x 450 to 600 mm long Each 15.00
113 Through stones 300 x 300 x 650 to 750 mm long Each 20.00
114 Un-coursed rubble stones ( at dump yard ) cum 150.00
115 Un-coursed rubble stones ( at quarry ) cum 220.00
116 Water proof cement paint kg 35.00
117 Water proofing compound kg 44.00
118 Welding electrode 4 mm dia x 450 mm ( general purpose ) Each 7.00
119 Welding electrode 4 mm dia x 450 mm ( radiographic low hydrogen ) Each 13.00
120 Welding electrode 4 mm dia x 450 mm ( stainless steel ) Each 47.00
121 Weld mess 100 x 50 mm 10 gauge non-galvanized sqm 165.00
122 Wire brush Each 33.00
123 Weld mesh 50 x 50 mm 13 gauge sqm 165.00124 Wire mesh 20 Gauge ( Chain link galvanized 50 x 50 mm opening ) sqm 165.00
125 Zinc kg 155.00
126 Zinc chromate red oxide primer paint ltr 155.00
127 Zinc rich epoxy primer ( zinc content : 90 % ) ltr 655.00
128 Rapid wire mesh 50 x 50 mm opening non-galvanized sqm 121.00
DESCRIPTION OF MATERIAL
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BASIC DATA
GENERAL GUIDELINES: ( Rates get updated automatically based on rates for basic metals )
a. For cast steel / Alloy steel / Forged steel / Bronze, alluminium alloy components the rates shall
be inclusive of cost of basic metal for these components, casting / forging charges, machining
charges and applicable excise duty on finished alloy component.
b. The rate in the total rate column shall be rounded off to nearest ` : 5.00.
Sl DESCRIPTION OF MANUFACTURED COMPONENTS Basic Casting / Excise Total
No. metal machining duty on rate in `.
in . or forging ( 1 + 2 ) (1+2+3)
per kg per kg 8.24% per kg
1 2 3 4
1 Cast steel components :( Basic metal - steel )
Wheel / Pulley / Hub / Plummer / Roller 35.50 90.75 10.40 135.00
Drum / Gear 35.50 113.44 12.27 160.00
Pinion 35.50 115.50 12.44 165.00
2 Forged steel components : ( Basic metal - structural steel )Hook / Shackle 44.00 123.75 13.82 180.00
3 Alloy steel components IS-1570 : ( Basic metal - stainless steel )
Shaft ( carbon steel ) 90.00 90.75 14.89 195.00
Pin ( stainless steel ) 120.00 99.00 18.05 235.00
4 Bronze, alluminium alloy components IS-305 : ( Basic metal - copper )
Bearing / Bush 430.00 214.50 53.11 700.00
2011-12
Sl UNIT RATE
No. in `.
1 Electric pole with fixtures Each 4600.00
2 Flood light 250 W ( Sodium vapour lamp ) Each 715.00
3 Flood light set Each 1320.00
4 Fluoscent tube light 40 W Each 55.00
5 Fluoscent tube light set Each 210.00
6 Circuit breaker & other accessories Set 33000.00
7 HT / LT Line conductor 1000 m 29700.00
8 PVC Armoured cable 10 sqmm and below Rm 53.00
9 PVC Armoured cable 16 sqmm Rm 64.00
10 PVC Armoured cable 25 sqmm Rm 110.00
11 PVC Armoured cable 70 sqmm Rm 275.00
FOR THE YEAR :
FOR GATES / HOISTS & ALLIED WORKS
MATERIALS FOR POWER SUPPLY WORKS
ADDITIONAL MANUFACTURED MATERIALS FOR GATES & HOISTS
FOR THE YEAR :
2011-12
DESCRIPTION OF MATERIAL
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BASIC DATA
2011-12
GENERAL GUIDE LINES :
a. The Capital cost of machinery / equipment shall be for new machinery / equipment and shall be
inclusive of all taxes, duties, other levies.
b. The cost of transport vehicles / equipment shall be exclusive of cost of tyres and tubes.
c. The cost of drill rods / drill bits / air hose / water hose / road tax / insurance charges and other
consumeable accessories shall not be included in the capital cost.
d. In cases, where the current capital cost of machinery / equipment could not be collected through
enquiries, the capital cost considered for previous year may be updated on the basis of average
percentage increase / decrease in the index for machinery published in the R.B.I Bulletin.
Sl UNIT COST
No. in `.
1 Agitator car / Transit mixer 2 cum ( excluding tyres ) Each 1867900
2 Air compressor 5 cmm electric Each 465400
3 Air compressor 7 cmm diesel Each 674600
4 Air compressor 7 cmm electric Each 5933005 Air compressor 8.5 cmm diesel Each 818400
6 Air compressor 8.5 cmm electric Each 728200
7 Air compressor 15 cmm electric Each 1100000
8 Angle Dozer 90 hp Each 3793500
9 Batching plant 6 cum / hour rated capacity with accessories Each 1403900
10 Batching plant 15 cum / hour rated capacity with accessories Each 3267700
11 Batching plant 50 cum / hour rated capacity with accessories Each 5426000
12 Bending machine Each 503300
13 Concrete bucket 1.5 cum Each 40800
14 Concrete hand mixer 45 / 30 ltr Each 29800
15 Concrete mixer 300 / 200 ltr (diesel) Each 120100
16 Concrete mixer 300 / 200 ltr ( electric ) Each 110700
17 Concrete mixer 600 / 400 ltr (diesel) Each 242600
18 Concrete mixer 600 / 400 ltr ( electric ) Each 222600
19 Concrete paver 100 sqm / hr Each 1922000
20 Convey mucker ( excluding tyres ) Each 3203300
21 Core drilling machine Each 893400
22 Diesel generating set 30 KVA Each 463500
23 Diesel generating set 50 KVA Each 728700
24 Diesel Loco 45 hp Each 1358600
25 Dewatering pump 5 hp ( diesel ) Each 27500
26 Dewatering pump 5 hp ( electric ) Each 23300
27 Dewatering pump 10 hp ( diesel ) Each 46000
28 Dewatering pump 10 hp ( electric ) Each 40600
29 Dewatering pump 20 hp ( diesel ) Each 111100
30 Dewatering pump 20 hp ( electric ) Each 91500
31 Drifter Each 73030032 Drilling jumbo ( excluding tyres ) Each 1050600
33 Dumper 5 cum ( excluding tyres ) Each 1098000
34 Geophysical Electric resistivity meter Each 309000
35 Grouting pump Each 81800
DESCRIPTION OF MACHINERY / EQUIPMENT
DETAILS OF CAPITAL COST OF MACHINERY / EQUIPMENT
FOR THE YEAR :
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BASIC DATA
Sl UNIT COST
No. in `.
36 Guniting / sand blasting equipment Each 220100
37 Ice plant with accessories 30 t / day Each 1893100
38 Jack hammer Each 47800
39 Mobile crane 8 t ( pick & carry ) ( excluding tyres ) Each 1099000
40 Mobile crane 25 t ( revolving ) ( excluding tyres ) Each 17293700
41 Needle vibrator 40 mm ( petrol ) Each 20900
42 Needle vibrator 40 mm ( electric ) Each 18500
43 Needle vibrator 60 mm ( petrol ) Each 23600
44 Needle vibrator 60 mm ( electric ) Each 21000
45 Pile boring rig with accessories Each 4017000
46 Planing machine 4 m stroke Each 597400
47 Plate shearing machine upto 12 mm Each 644200
48 Pneumatic placer 0.5 cum Each 464800
49 Pneumatic tamper Each 49800
50 Pug cutting machine Each 41700
51 Pusher leg Each 3320052 Road roller diesel 10 t Each 1013500
53 Shovel 0.50 cum 75 hp Each 2791300
54 Shovel 0.85 cum 110 hp Each 4617500
55 Spinning machine with accessories Each 502600
56 Stationery derric crane 5 t Each 515000
57 Tipper 5 cum ( excluding tyres ) Each 881100
58 Tipping tub 1.5 cum Each 115400
59 Tower crane 5 tonne Each 8827100
60 Transformer 250 KVA Each 305900
61 Truck 10 t ( excluding tyres ) Each 876000
62 Upright drilling machine Each 47400
63 Ventilation fan 20 hp Each 134900
64 Vibrating plate compactor ( diesel ) Each 123600
65 Vibratory pad foot roller 8 t Each 2557500
66 Waggon drill Each 768900
67 Water tanker 8000 ltr ( excluding tyres ) Each 867800
68 Welding transformer Each 36400
69 Winch 35 hp ( electric ) Each 292500
2011-12
Sl UNIT RATE
No. in `.
1 Jaw crusher 900 x 500 mm ( 120 tph ) with 50 hp motor Each 1560500
2 Jaw crusher 500 x 300 mm ( 60 tph ) with 30 hp motor Each 9105003 Jaw crusher 400 x 225 mm ( 10 tph ) with 25 hp motor Each 455300
4 Jaw plates 900 x 500 mm ( serreted ) Set 117100
5 Jaw plates 500 x 300 mm ( serreted ) Set 46800
6 Jaw plates 400 x 225 mm ( serreted ) Set 32400
AGGREGATE CRUSHING & PROCESSING PLANT
DESCRIPTION OF MATERIAL
DESCRIPTION OF MACHINERY / EQUIPMENT
FOR THE YEAR :
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BASIC DATA
2011-12
Sl UNIT RATE
No. in `.
1 Air hose 25 mm dia Rm 165.00
2 Air hose 50 mm dia Rm 217.00
3 Cardium compound kg 88.00
4 Casing shoe bit Each 9135.00
5 Diamond core bit BX size Each 10420.00
6 Diamond core bit NX size Each 13200.00
7 Diesel ltr 46.65
8 Double tube core barrel Each 12100.00
9 Electric power ( HT-2B category ) including tax Kwhr 6.00
10 Extension drill rod with coupling sleeve Rm 3630.00
11 Gear oil HP-90 ltr 175.00
12 Grease GEM RR3 kg 213.00
13 Jack hammer drill rod 1.5 m Each 3740.0014 Jack hammer drill rod 2.5 m Each 6225.00
15 Lubricants ltr 187.00
16 Nozzle for guniting / sand blasting gun Each 343.00
17 Nylon Conveyor belt 3 ply 600 mm width Rm 1915.00
18 Nylon Conveyor belt 3 ply 1000 mm width Rm 2990.00
19 Paving Cylinder Each 24130.00
20 Petrol ltr 65.65
21 Rails 30R / 45R( 30 kg / m / 45 kg / m) tonne 46200.00
22 Reamer shell Each 4460.00
23 Shutter oil ltr 28.00
24 Spinning belt Each 8800.00
25 T.C.Cross bit 50 mm dia Each 3835.00
26 T.C.Cross bit 75 mm dia Each 8460.00
27 T.C.Cross bit 100 mm dia Each 10575.00
28 Tyres and Tubes for truck Set 14300.00
29 Water hose ( pressure ) 20 mm dia Rm 140.00
30 Wire rope of specified type ( for Winch / Hoist / Crane ) - IS-2266 kg 115.00
2011-12
GENERAL GUIDE LINES :
a. The rate provided for ' SUNDRIES' ( Lumpsum provision for unquantified inputs in the data rates )
shall be updated on the basis of general percentage increase / decrease in the market rates oron the basis of increase / decrease in R.B.I ' All Commodity' index.
b. The rate for structural steel fabrication shall include cost of all materials (except structural steel ),
machinery, labour and one coat of primer painting.
c. Demand charges and electric power charges shall be as per prevailing power supply tariff.
d. Rate of interest on capital cost shall be as approved by Govt or other competent authority.
ACCESSORIES TO MACHINERY / EQUIPMENT
OTHER COSTS ON MATERIAL / MACHINERY / LABOUR
FOR THE YEAR :
DESCRIPTION OF MATERIAL
FOR THE YEAR :
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BASIC DATA
e. Contractor's profit shall be considered only on Fuel / Energy charges and Sundries ( if any ) in the
data rates for ' Machinery component' since basic hire charge of machinery / equipment includes
interest on average capital cost of machinery / equipment.
Sl RATE
No.
1 Contractor's Overheads on Material / Machinery / Labour % 5.00
2 Contractor's Profit on Material / Fuel & Energy charges / Labour % 10.00
3 Demand charges ( HT-2B category ) on power supply ` / KVA / month 190.00
4 Excise duty on Gate / Hoist supplies % 8.24
5 Hidden cost on Labour ( common to all works ) % 15.00
Hidden cost on Labour ( additional for Dam works ) % 5.00
Hidden cost on Labour ( additional for Tunnel works ) % 10.00
Hidden cost on Labour ( additional for Gate works ) % 15.00
6 Insurance charges on gate / hoist parts % on cost 1.00
Insurance charges on machinery % / annum 1.00
7 Interest on capital cost % / annum 11.00
8 Road tax on transport vehicles ( Tipper / Truck ) `./ annum 11560.009 Small T & P on Material / Machinery / Labour % 1.00
10 Structural steel fabrication ( general purpose ) kg 11.00
11 Sundries ( Lumpsum rate for unquantified inputs ) LS `: 33.00
2011-12
As per Govt of Karnataka Notification No:
Sl Name of minor minerals
No.
1 Murum 10.00 / tonne
2 Ordinary building stones 30.00 / tonne
3 Lime stone under title ' Shahabad stone ' 80.00 / 10 sqm
4 Ordinary sand: 30.00 / tonne
2011-12
GENERAL GUIDE LINES :a. The basic wages shall not be less than the minimum wages fixed by the Government.
b. The basic wages need not be revised every year and any revision, if warranted, shall take into
consideration the local conditions for perticular category of worker and the trend in quoted rates.
c. The Variable Dearness Allowance ( Living allowance ) shall be revised as per the procedure laid
down in the Government notification on minimum wages.
CI 56 MMN. 2006, Bangalore, dated 23 - 06 -2007.
FOR THE YEAR :
Entire state
in `.
Entire state
Entire state
UNIT
STATEMENT OF WAGES OF WORKERS
Rate / Unit Qty
Entire state
Area of applicability
FOR THE YEAR :
DESCRIPTION OF OTHER COSTS
ROYALTY CHARGES ON MATERIALS
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BASIC DATA
Computation of variable DA ( Living allowance ) :
Current state annual average CP index for industrial workers ( CI ) : 4284
Base state annual average CP index for industrial workers ( BI ) : 2491
Amount of variable DA per point CP index `: 0.03
Difference in Current & Base index ( CI - BI ) : 1793
Variable DA / Day = ( Difference in index ) x ( Rate of DA per point ) x 30 / 26
`: 62.05 / Day
Sl VDA / Day
No. in `:
ZONE-I ZONE-II ZONE-I&II ZONE-I ZONE-II
I . SKILLED CATEGORY:
1 Bar bender 111.70 108.70 62.05 173.75 170.75
2 Black smith / Tin smith / Rivetor 94.20 91.20 62.05 156.25 153.25
3 Blaster ( Licensed ) 99.70 96.70 62.05 161.75 158.75
4 Carpenter Cl- I 111.70 108.70 62.05 173.75 170.755 Electrician ( Licensed ) 95.70 92.70 62.05 157.75 154.75
6 Fitter Cl- I 98.20 95.20 62.05 160.25 157.25
7 Floor Polisher / Tile Layer 97.70 94.70 62.05 159.75 156.75
8 Foreman 129.70 126.70 62.05 191.75 188.75
9 Gauge reader 94.20 91.20 62.05 156.25 153.25
10 Maistry / Work Inspector 94.20 91.20 62.05 156.25 153.25
11 Mason Cl- I / Brick layer Cl- I 111.70 108.70 62.05 173.75 170.75
12 Mechanic Cl- I 110.20 107.20 62.05 172.25 169.25
13 Operator Air compressor / DG set 100.20 97.20 62.05 162.25 159.25
14 Operator Batching plant 100.20 97.20 62.05 162.25 159.25
15 Operator Bus / Ambulance/ Lorry / Tanker 102.20 99.20 62.05 164.25 161.25
16 Operator Concrete / Asphalt mixer 100.20 97.20 62.05 162.25 159.25
17 Operator Concrete / Asphalt paver 100.20 97.20 62.05 162.25 159.25
18 Operator Concrete pump / Placer 100.20 97.20 62.05 162.25 159.25
19 Operator Core drilling machine 100.20 97.20 62.05 162.25 159.25
20 Operator Crane / Tower crane / Cable way 109.20 106.20 62.05 171.25 168.25
21 Operator Drilling jumbo / Loco / Winch 102.20 99.20 62.05 164.25 161.25
22 Operator Grouting / Guniting / Shotcreting 97.20 94.20 62.05 159.25 156.25
23 Operator Jackhammer/ Pneumatic tamper 98.20 95.20 62.05 160.25 157.25
24 Operator Pump / Ventilation fan 96.20 93.20 62.05 158.25 155.25
25 Operator Lathe/ Drilling/ Shearing machine 105.20 102.20 62.05 167.25 164.25
26 Operator Bending / Planing machine 105.20 102.20 62.05 167.25 164.25
27 Operator Road roller 99.70 96.70 62.05 161.75 158.75
28 Operator Shovel / Scraper / Dozer 109.20 106.20 62.05 171.25 168.25
29 Operator Spillway / Sluice gate 101.70 98.70 62.05 163.75 160.75
30 Operator Crusher / Conveyor / Mucker 100.20 97.20 62.05 162.25 159.25
31 Operator Tipper / Dumper / Transit mixer 102.20 99.20 62.05 164.25 161.2532 Operator Concrete vibrator 96.20 93.20 62.05 158.25 155.25
33 Operator Vibratory plain / padfoot roller 101.70 98.70 62.05 163.75 160.75
34 Operator Wagon drill / Drifter 98.20 95.20 62.05 160.25 157.25
35 Painter Cl- I 98.20 95.20 62.05 160.25 157.25
Basic wage / DayCATEGORY OF WORKER
in `: in `:
Total wage / Day
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BASIC DATA
Sl VDA / Day
No. in `:
ZONE-I ZONE-II ZONE-I&II ZONE-I ZONE-II
I . SKILLED CATEGORY ( Contd ) :
36 Plumber ( Licensed ) / Pipe fitter 105.20 102.20 62.05 167.25 164.25
37 Sarang / Khalasi 98.20 95.20 62.05 160.25 157.25
38 Spun pipe moulder 100.70 98.20 62.05 162.75 160.25
39 Stone chiseller CI- I / Stone cutter Cl- l 100.70 98.20 62.05 162.75 160.25
40 Struct. steel Fabricator / Marker / Erector 110.20 107.20 62.05 172.25 169.25
41 Welder / Gas Cutter 110.20 107.20 62.05 172.25 169.25
II . SEMI SKILLED CATEGORY:
1 Asphalt Sprayer / Boiler attendant 94.20 91.20 62.05 156.25 153.25
2 Bhisti 93.20 90.70 62.05 155.25 152.75
3 Carpenter Cl- II / Erector shuttering 100.70 98.20 62.05 162.75 160.25
4 Chavali / Navagani 126.20 123.20 62.05 188.25 185.25
5 Crowbarman / Jumperman 94.20 91.20 62.05 156.25 153.25
6 Fitter Cl- II 100.70 98.20 62.05 162.75 160.25
7 Gangman / Head / Survey mazdoor 94.20 91.20 62.05 156.25 153.258 Gardener / Trained mali 94.20 91.20 62.05 156.25 153.25
9 Helper Air compressor / DG set 94.20 91.20 62.05 156.25 153.25
10 Helper Batching plant 94.20 91.20 62.05 156.25 153.25
11 Helper Blasting 94.20 91.20 62.05 156.25 153.25
12 Helper Bus / Ambulance / Lorry / Tanker 94.20 91.20 62.05 156.25 153.25
13 Helper Bending /Shearing /Planing machine 94.20 91.20 62.05 156.25 153.25
14 Helper Carpenter 94.20 91.20 62.05 156.25 153.25
15 Helper Concrete / Asphalt mixer 94.20 91.20 62.05 156.25 153.25
16 Helper Concrete / Asphalt paver 94.20 91.20 62.05 156.25 153.25
17 Helper Core drilling machine 94.20 91.20 62.05 156.25 153.25
18 Helper Crane / Tower crane / Cable way 94.20 91.20 62.05 156.25 153.25
19 Helper Drilling jumbo / Loco / Winch 94.20 91.20 62.05 156.25 153.25
20 Helper Fitter / Fabrication 94.20 91.20 62.05 156.25 153.25
21 Helper Grouting / Guniting / Shotcreting 94.20 91.20 62.05 156.25 153.25
22 Helper Jack hammer / Pneumatic tamper 94.20 91.20 62.05 156.25 153.25
23 Helper Laboratory / Instrumentation 94.20 91.20 62.05 156.25 153.25
24 Helper Road roller 94.20 91.20 62.05 156.25 153.25
25 Helper Shovel / Scraper / Dozer 94.20 91.20 62.05 156.25 153.25
26 Helper Crusher / Conveyor / Mucker 94.20 91.20 62.05 156.25 153.25
27 Helper Tipper / Dumper / Transit mixer 94.20 91.20 62.05 156.25 153.25
28 Helper Vibrator 94.20 91.20 62.05 156.25 153.25
29 Helper Vibratory plain/ padfoot roller 94.20 91.20 62.05 156.25 153.25
30 Helper Wagon drill/ Drifter 94.20 91.20 62.05 156.25 153.25
31 Lineman Electric / Telephone 94.20 91.20 62.05 156.25 153.25
32 Mason Cl- ll / Brick layer Cl-II 100.70 98.20 62.05 162.75 160.25
33 Mechanic Cl- II 103.70 100.70 62.05 165.75 162.75
34 Painter Cl- II 94.20 91.20 62.05 156.25 153.2535 Patkari / Neeraganti / Sowdy 93.20 90.70 62.05 155.25 152.75
36 Stone Chiseller Cl- II 98.20 95.70 62.05 160.25 157.75
37 Stone breaker / Hammerman 98.20 95.70 62.05 160.25 157.75
38 Valveman / Canal sluice operator 93.20 90.70 62.05 155.25 152.75
in `:
Total wage / DayCATEGORY OF WORKER Basic wage / Day
in `:
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Sl VDA / Day
No. in `:
ZONE-I ZONE-II ZONE-I&II ZONE-I ZONE-II
III . UN-SKILLED CATEGORY:
1 Cement / Asphalt handling mazdoor 85.70 83.70 62.05 147.75 145.75
2 Civic worker 84.70 82.70 62.05 146.75 144.75
3 Heavy mazdoor 83.20 81.70 62.05 145.25 143.75
4 Light mazdoor 81.70 80.20 62.05 143.75 142.25
5 Watchman 81.70 80.20 62.05 143.75 142.25
IV . OTHER CATEGORY:
1 Boatman with boat 122.20 119.20 62.05 184.25 181.25
2 Care-taker / conductor / Lift attender 93.70 90.70 62.05 155.75 152.75
3 Cartman with double bullock cart 131.20 128.20 62.05 193.25 190.25
4 Cartman with single bullock cart 111.70 108.70 62.05 173.75 170.75
5 Cook / Messman 95.20 92.20 62.05 157.25 154.25
6 Dhobi 93.70 90.70 62.05 155.75 152.75
7 Diploma Engineer / Surveyor 107.20 104.20 62.05 169.25 166.25
8 Diver with headgear 131.20 128.20 62.05 193.25 190.259 Graduate / Laboratory Assistant 101.70 98.70 62.05 163.75 160.75
10 Graduate Engineer / Geologist 153.70 150.70 62.05 215.75 212.75
11 Horticulture Assistant / Photographer 94.20 91.20 62.05 156.25 153.25
12 ITI certificate holder / Tracer / Printer 95.20 92.20 62.05 157.25 154.25
13 Literate mazdoor 93.70 90.70 62.05 155.75 152.75
14 Stenographer / Computer Operator 104.20 101.70 62.05 166.25 163.75
15 Telephone / Wireless Operator 104.20 101.70 62.05 166.25 163.75
16 Typist 96.20 93.20 62.05 158.25 155.25
in `: in `:
CATEGORY OF WORKER Basic wage / Day Total wage / Day
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2011-12
COARSE & FINE AGGREGATES
FOR THE YEAR :
UNIT RATES
FOR
SCHEDULE OF RATES
DATA FOR COMPUTATION OF
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2011-12
ITEM : Cost of production of coarse aggregate using Jaw crushers & Conveyor system.
DATA : Size range of coarse aggregate considered for data rate analysis:
80 to 40 mm size range 40 to 20 mm size range20 to 10 mm size range 10 to 4.75 mm size range
Average daily rate of concreting assumed : 500 cum
Quantity of coarse aggregate at 1.50 t / cum of concrete : 750 t
Quantity of rubble for crushing considering 15 % dust / wastage : 880 t
Daily crushing of rubble for aggregate with 20 % reserve stock ( 880 x 1.20 ) : 1056 t
Av. crushing / hour for single shift working of crushing plant ( 1056 / 8 ) : 132 t
Required crushing capacity of plant per hour with 70 % job / management
eff iciency and 50 min / hour working ( 132 x 60 / 50 / 0.7 ) : 226 t
Deploy 2 Nos. Primary Jaw crushers 120 tonnes per hour rated capacity each.
Deploy 2 secondary jaw crushers for recrushing over size aggregates.
Deploy 4 tertiary jaw crushers for crushing smaller size aggregates.
Deploy vibrating screens / belt conveyors / water spray systems for processing aggregates.
Daily output of crushing system with 70 % job and management efficiency
and 50 min per hour working : ( 2 x 120 x 0.7 x 8 x 50 / 60 ) : 1120 tDaily output of aggregate assuming 15 % dust / wastage ( 1120 x 0.85 ) : 952 t
Total quantity of aggregate considering 300000 cum concrete and 5 % extra
for other works such as filter drains etc : ( 300000 x 1.5 x 1.05 ) : 472500 t
Scalper screen B-1
Rubble unloading hopper
B-2 Primary crushers 120 tph 2 Nos
Feeder hopper
Feeder hopper
B-4 Secondary crushers 60 tph 2 Nos.
Single deck screen
B-5 80-40 mm
B-6 stock pile
Primary stock pile
150 mm & below B-8 B-7
40-20 mm
B-9 stock pile
Feeder hopper B-10
B-13
B-12 B-14
B-11 B-15 20-10 mmstock pile
Tertiary crushers 10 tph 4 Nos
Triple deck screens B-16
Dust with wash water B-17 10-4.75 mm
stock pile
DATA RATES FOR COARSE / FINE AGGREGATES
SCHEMATIC ARRANGEMENT OF AGGREGATE CRUSHING & PROCESSING
FOR THE YEAR :
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BASIC DATA
1 Aggregate crushing system :
a. Capital cost of Crusher system :
Primary Jaw Crusher 900 x 500 mm with
Electric motor 50 hp 2 Nos @ : 1560500 / Each `: 3121000
Secondary Jaw Crusher 500 x 300 mm
with Electric motor 30 hp 2 Nos @ : 910500 / Each `: 1821000
Tertiary Jaw Crusher 400 x 225 mm
with Electric motor 25 hp 4 Nos @ : 455300 / Each `: 1821200
Rubble feed hopper 1 No @ 2 t / each @ : 330000 / Each `: 330000
Crusher feed bins 3 Nos @ 1.0 t / each @ : 198000 / Each `: 594000
Scalper screen 1 No. @ 0.6 t / each @ : 198000 / Each `: 198000
Single vib. deck without screen 1 @ 0.6 t @ : 412500 / Each `: 412500
Triple vib.deck without screen 2 Nos.1t/each @ : 495000 / Each `: 990000
Controls / Switches / cables LS `: 264000
Other accessories LS `: 165000
Total `: 9716700
b. Hire charges of plant :
Capital cost of plant `: 9716700Salvage value of plant : 10%
Life of plant in hours : 20000
Life of plant in years : 15
Yearly usase of plant in hours ( life in hours / life in years ) : 1333
Maintenance and repair charges @ : 200 percent of capital cost
Miscellaneous charges @ : 10 percent of repair charges
Rate of interest per annum : 11%
Insurance charges on av. Capital cost per annum : 1%
Average capital cost of plant ( 15+1) x 9716700 / 2 / 15 `: 5182240
Depreciation of plant / hour 0.90 x 9716700 / 20000 `: 437.25
Interest on av. Capital cost / hr 0.11 x 5182240 / 1333 `: 427.53
Maintenance and repair charges / hr 2 x 9716700 / 20000 `: 971.67
Miscellaneous charges / hr 0.10 x 971.67 `: 97.17
Insurance on av capital cost / hr 0.01 x 5182240 / 1333 `: 38.87
Total hire charges / hour excluding energy and crew charges `: 1972.49
say : 1972.00
c. Fuel / Energy charges :
Requirement of electric power : hp Kwhr
Primary crusher 2 Nos. / 50 hp each 100 74.60
Secondary crusher 2 Nos. / 30 hp each 60 44.76
Tertiary crusher 4 Nos. / 25 hp each 100 74.60
Rubble feeder 1 No / 5 hp each 5 3.73
Primary crusher feeder 2 Nos / 5 hp each 10 7.46
Sec. Crusher feeder 2 Nos / 5 hp each 10 7.46
Ter. Crusher feeder 4 Nos / 5 hp each 20 14.92
Scalper screen 15 hp 15 11.19
Single deck screen 1 No. / 15 hp 15 11.19Triple deck screen 2 No. / 15 hp each 30 22.38
Controls & Miscellaneous -- 2.50
Total energy consumption per hour in Kwhr 274.79
say : 280 Kwhr
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BASIC DATA
Energy charges for 280 Kwhr @ : 6.00 / Kwhr `: 1680.00
Oil and lubricants @ 20% `: 336
Total : 2016.00
say : 2016.00
d. Crew charges :
Operator crusher 8 Nos. @ : 159.25 / day `: 1274.00
Helper Crusher 8 Nos. @ : 153.25 / day `: 1226.00
Total : 1342.40
Hourly Crew charges = Yearly wages / Yearly usase of plant in hrs
( 26 x 12 x 1342.40 / 1333 ) `: 314.12
say : 314.00
2 Aggregate processing system :
1000 mm wide belt conveyor : Length Motor hp
B-1 : Unloading hopper to Scalper screen 15 m 15 hp
B-2 : Scalper screen to Primary crusher 15 m 15 hp
B-3 : Primary crusher to Single deck screen 15 m 10 hp
B-4 : Single deck screen to Secondary crusher 20 m 10 hp
B-5 : Secondary crusher to Triple deck screen-1 20 m 10 hpB-6 : Single deck screen to Primary stock pile 20 m 10 hp
B-7 : Primary stock pile to Triple deck screen-1 20 m 15 hp
B-8 : Triple deck screen-1 to 80 - 40 mm size stock pile 25 m 15 hp
Total : 150 m 100 hp
600 mm wide belt conveyor :
B-9 : Triple deck screen-1 to 40 - 20 mm stock pile 15 m 10 hp
B-10 : Triple deck screen-1 to tertiary crusher 20 m 10 hp
B-11 : Tertiary crusher to triple deck screen-2 30 m 15 hp
B-12 : Triple deck screen-2 to Tertiary crusher 10 m 5 hp
B-13 : Triple deck screen-1 to Triple deck screen-2 10 m 5 hp
B-14 : Triple deck screen-2 to 40 - 20 mm stock pile 15 m 10 hp
B-15 : Triple deck screen-2 to 20 - 10 mm stock pile 15 m 10 hp
B-16 : Triple deck screen-2 to 10 - 4.75 mm stock pile 15 m 10 hp
B-17 : Triple deck screen-2 to Crusher dust stock pile 20 m 10 hp
Total : 150 m 85 hp
Cost of 600 mm wide belt conveyor per Rm :
20 m length of conveyor assumed.
a. Str steel frame 4.50 t @ 0.225 t / m @ : 52750 / tonne `: 237375
b. Bolts and nuts @ 5% `: 11868.75
c. Idler rollers @ 30 kg / m @ : 135000 / tonne `: 81000
d. Return rollers @ 10 kg / m @ : 135000 / tonne `: 27000
e. Bearings for rollers 48 Nos @ : 990 / each `: 47520
f. Drums 4 Nos @ `: 16500 / each `: 66000
g. Bearings for drums 8 Nos @ : 1320 / each `: 10560
h. Plummer blocks 2 Nos @ : 8250 / each `: 16500
i. Sundries LS `: 3300
`: 501123.8`: 25056.19
Cost of 1000 mm wide belt conveyor per Rm :
20 m length of conveyor assumed.
a. Str steel frame 9.00 t @ 0.45 t / m @ : 52750 / tonne `: 474750
b. Bolts and nuts @ 5% `: 23737.5
Total cost for 20 mCost per Rm
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c. Idler rollers @ 45 kg / m @ : 135000 / tonne `: 121500
d. Return rollers @ 15 kg / m @ : 135000 / tonne `: 40500
e. Bearings for rollers 72 Nos @ : 990 / each `: 71280
f. Drums 4 Nos @ `: 19800 / each `: 79200
g. Bearings for drums 8 Nos @ : 1650 / each `: 13200
h. Plummer blocks 2 Nos @ : 8250 / each `: 16500
i. Sundries LS `: 3300
`: 843967.5
`: 42198.38
a. Capital cost of Conveyor system ( excluding cost of belts ) :
600 mm width conveyor 150 m @ `: 25056.19 / Rm `: 3758428
1000 mm width conveyor 150 m @ : 42198.38 / Rm `: 6329756
Electric motors 5 hp 3 No ( 1 spare ). @ : 16500 / Each `: 49500
Electric motors 10 hp 11 Nos ( 1 spare ) @ : 24750 / Each `: 272250
Electric motors 15 hp 6 Nos ( 1 spare ) @ : 39600 / Each `: 237600
Gear boxes 16 Nos @ : 39600 / Each `: 633600
Pipe lines / sprayers / Transfer points etc LS `: 165000
Controls / Switches / Cables and misc LS `: 99000Total cost of Conveyor system `: 11545134
b. Hire charges of Conveyor system per hour :
( excluding cost of belts / energy / crew )
Capital cost of plant `: 11545134
Life of plant in hours : 30000
Life of plant in years : 15
Yearly usage in hours ( life in hours / life in years ) : 2000
Maintenance and repair charges @ : 100 percent of capital cost
Miscellaneous charges @ : 10 percent of repair charges
Salvage value : 10%
Rate of interest per annum : 11%
Insurance charges on av. Capital cost per annum : 1%
Av. Capital cost ( 15+1) x 11545134 / 2 / 15 `: 6157405
Depreciation of plant / hour 0.9 x 11545134 / 30000 `: 346.35
Interest on av. Capital cost / hr 0.11 x 6157405 / 2000 `: 338.66
Maintenance & repair charges / hr 1 x 11545134 / 30000 `: 384.84
Miscellaneous charges / hr 0.10 x 384.84 `: 38.48
Insurance on av capital cost / hr 0.01 x 6157405 / 2000 `: 30.79
`: 1139.12
say : 1139.00
c. Fuel / Energy charges per hour :
Requirement of electric power :
5 hp motors 2 No. ( 2 x 5 x 0.746 ) : 7.46
10 hp motors 10 Nos. ( 10 x 10 x 0.746 ) : 74.60
15 hp motors 5 Nos. ( 5 x 15 x 0.746 ) : 55.95
Controls & Miscellaneous LS : 2.00
: 140.01say : 140 Kwhr
Energy charges / hour for 140 Kwhr @ : 6.00 / Kwhr `: 840.00
Add for oil and lubricants @ 20% `: 168
`: 1008.00
say : 1008.00
Total cost for 20 m
Total hire charges / hour excluding energy & crew charges
Cost per Rm
Total energy charges / hour
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d. Crew charges :
Operator conveyor 6 Nos. @ : 159.25 / day `: 955.50
Helper Conveyor 3 Nos. @ : 153.25 / day `: 459.75
`: 1415.25
Hourly Crew charges = Yearly wages / Yearly usase of plant in hrs
( 26 x 12 x 1415.25 / 2000 ) `: 220.78
say : 221.00
3 Sprayer system for washing aggregates :
a. Hire charges per hour :
Capital cost of 2 pumps / pipes & sprayers @ : 91500 / Each `: 183000
Life of plant in hours : 20000
Life of plant in years : 12
Yearly usage in hours ( life in hours / life in years ) : 1667
Salvage value : 10%
Maintenance and repair charges @ : 70 percent of capital cost
Miscellaneous charges @ : 10 percent of repair charges
Rate of interest per annum : 11%Insurance charges on av. Capital cost per annum : 1%
Av. Capital cost ( 12+1) x 183000 / 2 / 12 `: 99125
Depreciation of plant / hour 0.9 x 183000 / 20000 `: 8.235
Interest on av. Capital cost / hr 0.11 x 99125 / 1667 `: 6.54
Maintenance & repair charges / hr 0.70 x 183000 / 20000 `: 6.405
Miscellaneous charges / hr 0.10 x 6.41 `: 0.64
Insurance on av capital cost / hr 0.01 x 99125 / 1667 `: 0.59
Total hire charges / hour excluding energy & crew charges `: 22.42
say : 22.00
b. Fuel / Energy charges per hour :
Energy requirement for 2 x 20 hp motor in Kwhr ( 2 x 20 x 0.746 ) : 29.84
say : 30.00
Energy charges / hour @ `: 6.00 / Kwhr `: 180.00
Add for oil and lubricants @ 20% `: 36
Total energy charges / hour `: 216.00
say : 216.00
c. Crew charges per hour :
Operator pump 1 No. @ : 155.25 / day `: 155.25
Hourly Crew charges = Yearly wages / Yearly usase of plant in hours
= 26 x 12 x 155.25 / 1667 `: 29.06
say : 29.10
4 Total capital cost of aggregate crushing & processing system :
Crusher system with all accessories `: 9716700
Conveyor system with all accessories `: 11545134
Water sprayer system with all accessories `: 183000
Total `: 21444834
5 Use rate of materials :
a. Use rate of Jaw plates :
Cost of 900 x 500 mm jaw plates @ : 117100 / set `: 117100
Life of jaw plates in hours : 700
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BASIC DATA
Use rate of jaw plates / set / hour ( Cost / life ) `: 167.29
Cost of 500 x 300 mm jaw plates @ : 46800 / set `: 46800
Life of jaw plates in hours : 700
Use rate of jaw plates / set / hour ( Cost / life ) `: 66.86
Cost of 400 x 225 mm jaw plates @ : 32400 / set `: 32400
Life of jaw plates in hours : 700
Use rate of jaw plates / set / hour ( Cost / life ) `: 46.29
b. Use rate of aggregate processing screens :
Cost of screens:
Screen for scalper screen deck 1 No. @ : 66000 / Each `: 66000
Screen for single vib. Deck 1 No @ : 66000 / Each `: 66000
Screen for triple vib. Deck 2 No. @ : 123750 / Each `: 247500
Total `: 379500
Add for repairs @ 25% `: 94875
Less salvage value @ 10% ( - ) : -37950
`: 436425
Life of screens in hours : 3000
Use rate of screens / hour `: 145.48c. Use rate of Conveyor belts :
Cost of 600 mm wide belt 330 m @ : 1915 / Rm `: 631950
Cost of 1000 mm wide belt 330 m @ : 2990 / Rm `: 986700
Life of belt in hours : 5000
Use rate of 600 mm wide belt / hour ( Cost / life ) `: 126.39
Add repair charges @ 25% `: 31.60
Less salvage value @ 10% ( - ) : -12.639
Use rate per hour `: 145.35
Use rate of 1000 mm wide belt / hour ( Cost / life ) `: 197.34
Add repair charges @ 25% `: 49.34
Less salvage value @ 10% `: -19.73
Use rate per hour `: 226.94
RATE ANALYSIS UNIT: 952.00 tonne
A. MATERIALS:
Sl Perticulars Unit Quantity Rate Amount
No. in `. in `.
1 Rubble ( from quarry ) for 1120 t @ 1.6 t / cum cum 700.00 220.00 154000.0
2 Use rate of Jaw plates 900x500 mm Hour 16.00 167.29 2676.57
Reconditioning charges @ 10 % 267.66
3 Use rate of Jaw plates 500x300 mm Hour 16.00 66.86 1069.71
Reconditioning charges @ 10 % 106.97
4 Use rate of Jaw plates 400x225 mm Hour 32.00 46.29 1481.14
Reconditioning charges @ 10 % 148.11
5 Use rate of screens Hour 8.00 145.48 1163.80
6 Use rate of conveyor belts 1000 mm Hour 8.00 226.94 1815.537 Use rate of conveyor belts 600 mm Hour 8.00 145.35 1162.79
8 Sundries Hour 150.00 33.00 4950.00
Total `: 168842.3
Contd
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BASIC DATA
A. MATERIALS ( Contd ) :
Sl Perticulars Unit Quantity Rate Amount
No. in `. in `.
Contd
Add for small Tools and Plants @ 1% `: 1688.42
Add for Contractor's Profit @ 10% `: 16884.23
Add for Contractor's Overheads @ 5% `: 8442.11
Add for Royalty charges on rubble @ ( Included in material rate ) `: 0.00
Total cost of Materials : `: 195857
B. MACHINERY:
Sl Description Unit Quantity Rate Amount
No. in `. in `.
1 Crusher system Hour 8.00 1972.00 15776.00
Fuel / Energy charges Hour 8.00 2016.00 16128.00
2 Conveyor system Hour 8.00 1139.00 9112.00
Fuel / Energy charges Hour 8.00 1008.00 8064.00
3 Water sprayer system Hour 8.00 22.00 176.00Fuel / Energy charges Hour 8.00 216.00 1728.00
4 Sundries LS 150.00 33.00 4950.00
Total `: 55934.00
Add for small Tools and Plants @ 1% `: 559.34
Add for Contractor's Profit on DPOL / Energy @ 10% `: 3087.00
Add for Contractor's Overheads @ 5% `: 2796.70
Total hire charges of Machinery : `: 62377
C. LABOUR:
Sl Description Unit Quantity Rate Amount
No. in `. in `.
1 Crew for Crusher system Hour 8.00 314.00 2512.00
2 Crew for Conveyor system Hour 8.00 221.00 1768.00
3 Crew for water sprayer system Hour 8.00 29.10 232.80
4 Khalasis Day 10.00 157.25 1572.50
5 Heavy mazdoor Day 20.00 143.75 2875.00
Total : 8960.30
Add for small Tools and Plants @ 1% `: 89.60
Add for Contractor's Profit @ 10% `: 896.03
Add for Hidden cost on Labour @ 15% `: 1344.05
Add for additional Hidden cost on Labour @ 5% `: 448.02
Add for Contractor's Overheads @ 5% `: 448.02
Total cost of Labour : `: 12186
ABSTRACT:
A. Cost of Materials `: 195857
B. Hire charges of Machinery `: 62377C. Cost of Labour `: 12186
TOTAL `: 270420
Add for transportaion / erection / dismantling cost @ 12 % of total capital cost
( 952 x 0.12 x 21444834 / 472500 ) `: 5185
Cost of Electric sub-station ( as per annexure ) @ 4.80% `: 12980
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BASIC DATA
Cost of Civil works of plant @ 4.00% `: 10817
Add for General enabling works and maintenance @ 2.00% `: 5408
Total cost of crushed aggregate for 952.00 tonne `: 304810
Assuming about 70 percent mass concrete using 80 mm down coarse aggregate, about 25 percent
structural concrete using 40 mm down coarse aggregate and about 5 percent structural concrete
using 20 mm down coarse aggregate, the approximate crushing pattern of the crusher system and
cost distribution are assumed as under :
Crushing pattern and Cost distribution :
Crushed aggregate size range
80 to 40 mm size range
40 to 20 mm size range
20 to 10 mm size range
10 to 4.75 mm size range
Unit rates for coarse aggregate :
80 to 40 mm size range per tonne 0.19 x 304810 / 267 `: 216.91
per cum 216.91 x 1.4 `: 304.00
40 to 20 mm size range per tonne 0.31 x 304810 / 314 `: 300.93
per cum 300.93 x 1.4 `: 421.00
20 to 10 mm size range per tonne 0.30 x 304810 / 238 `: 384.21
per cum 384.21 x 1.5 `: 576.00
10 to 4.75 mm size range per tonne 0.20 x 304810 / 133 `: 458.36
per cum 458.36 x 1.6 `: 733.00
ITEM : Cost of production of coarse aggregate using 10 t / hr rated capacity Jaw crusher.
DATA : For small and medium works where 40 mm down and 20 mm down size aggregates are
generally used for concrete works small jaw crushers are suitable for production of required
quantity of coarse aggregate.
Rated output of 400 x 225 mm Jaw crusher / hour : 10 tonne
Output for combined job & management efficiency of 70 % : 7 tonne
Net output considering 50 min / hr working ( 7 x 50 / 60 ) : 5.83 t
Output per shift of 8 hours ( 8 x 5.83 ) say : 47 tonne
Considering 15% dust / wastage / rejection etc net aggregate output say : 40 tonne
Consider 400 x 225 mm Jaw crusher with 40 t aggregate output / shift for analysis.
Output of crusher in tonnes for 5 years at 5 t / hr ( 5 x 1333 x 5 ) : 33325
a. Hire charges of plant :
Capital cost of crusher including motor `: 455300
Life of plant in hours : 20000
Life of plant in years : 15Yearly usase of plant ( life in hrs / life in yrs ) : 1333
Salvage value of plant : 10%
Maintenance and repair charges @ : 200 percent of capital cost
Miscellaneous charges @ : 10 percent of repair charges
133
100%
314
% Cost distribution
28%
31%
19%
20%
% Crushing pattern
33%
25%
100%952
30%
14%
238
267
Production / Shift in t
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BASIC DATA
Rate of interest per annum : 11%
Insurance charges on av. Capital cost per annum : 1%
Av. Capatil cost ( 15+1) x 455300 / 2 / 15 `: 242827
Depreciation charges / hour 0.90 x 455300 / 20000 `: 20.4885
Interest on av. Capital cost / hr 0.11 x 242827 / 1333 `: 20.03
Maintenance & repairs / hour 2 x 455300 / 20000 `: 45.53
Miscellaneous charges / hour 0.10 x 45.53 `: 4.55
Insurance on av capital cost / hr 0.01 x 242827 / 1333 `: 1.82
Total hire charges / hour `: 92.43
say : 92.00
b. Fuel / Energy charges :
Electric energy for motor 25 hp 25 x 0.746 x 6.00 `: 111.90
Oil / Lubricants @ 20 % `: 22.38
Total Fuel / Energy charges / hour `: 134.28
say : 134.00
c. Crew charges :
Wages of Operator per day `: 159.25Wages of Helper per day `: 153.25
Total `: 312.50
Hourly wages of operating crew = Daily wages x 26 x 12 / Yearly usase of plant
= 26 x 12 x 312.50 / 1333 `: 73.10
Total capital cost of crusher and screen :
Crusher with all accessories `: 455300
Screen with all accessories `: 39600
Total `: 494900
d. Use rate of materials :
Cost 1 set Jaw plates 400 x 225 mm `: 32400
Life of Jaw plates in hours 700
Use rate of Jaw plates per hour with 10 % salvage value `: 41.66
Cost of revolving screen `: 39600
Life of screen in hours 3000
Use rate of Screen per hour with 10 % salvage value `: 11.88
RATE ANALYSIS UNIT: 40.00 tonne
A. MATERIALS:
Sl Perticulars Unit Quantity Rate Amount
No. in `. in `.
1 Rubble ( from quarry ) for 47 t @ 1.6 t / cum cum 29.50 220.00 6490.00
2 Use rate of Jaw plates hour 8.00 41.66 333.26
Reconditioning charges @ 10% 33.33
3 Use rate of screen hour 8.00 11.88 95.04
4 Sundries LS 10.00 33.00 330.00
Total : 7281.62Add for small Tools and Plants @ 1% `: 72.82
Add for Contractor's Profit @ 10% `: 728.16
Add for Contractor's Overheads @ 5% `: 364.08
Add for Royalty charges on rubble @ ( Included in material rate ) `: 0.00
Total cost of Materials : `: 8446.68
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BASIC DATA
B. MACHINERY:
Sl Description Unit Quantity Rate Amount
No. in `. in `.
1 Jaw crusher 400 x 225 mm Hour 8.00 92.00 736.00
Fuel / Energy charges Hour 8.00 134.00 1072.00
2 Sundries LS 10.00 33.00 330.00
Total : 2138.00
Add for small Tools and Plants @ 1% `: 21.38
Add for Contractor's Profit on DPOL / Energy @ 10% `: 140.20
Add for Contractor's Overheads @ 5% `: 106.90
Total hire charges of Machinery : `: 2406.48
C. LABOUR:
Sl Description Unit Quantity Rate Amount
No. in `. in `.
1 Crew for Jaw crusher Hour 8.00 73.10 584.80
2 For breaking over size rubble
Stone breaker Day 2.00 157.75 315.503 For feeding rubble to crusher
Heavy mazdoor Day 5.00 143.75 718.75
Light mazdoor Day 5.00 142.25 711.25
4 For collecting & stacking CA and dust
Heavy mazdoor Day 5.00 143.75 718.75
Light mazdoor Day 5.00 142.25 711.25
5 For refeeding over size CA & other works
Light mazdoor Day 2.00 142.25 284.50
Total : 4044.80
Add for small Tools and Plants @ 1% `: 40.45
Add for Contractor's Profit @ 10% `: 404.48
Add for Hidden cost on Labour @ 15% `: 606.72
Add for Contractor's Overheads @ 5% `: 202.24
Total cost of Labour : `: 5298.69
ABSTRACT:
A. Cost of Materials including royalty charges `: 8446.68
B. Hire charges of Machinery `: 2406.48
C. Cost of Labour `: 5298.69
TOTAL `: 16151.85
Add for transportation / erection / dismantling of crusher unit
at 12 % of capital cost including screen 0.12 x40x 494900 / 33325 `: 71.28
Add for Civil works of plant @ 0.50% `: 80.76
Add for general enabling works and maintenance @ 0.25% `: 40.38
Add for Power supply arrangement (as per annexure) @ 4.80% `: 775.29
Total cost for 40.00 tonne `: 17119.56
Crushing pattern and Cost distribution :Crushed aggregate size range
40 to 20 mm size range
20 to 10 mm size range
10 to 4.75 mm size range
100%
% Crushing pattern
30%
26%08
42%
32%
20
100%
20%
% Cost distributionProduction / Shift in t
40
12
50%
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BASIC DATA
Av. Capatil cost ( 15 + 1) x 305900 / 2 / 15 `: 163147
Depreciation charges / month 0.9 x 305900 / 15 / 12 `: 1530
Int on av. Capital cost / month 0.11 x 163147 / 12 `: 1496
Maintenance & repairs / month 0.25 x 305900 / 15 / 12 `: 425
Miscellaneous charges / month 0.10 x 425 `: 42
Ins on av Capital cost / month 0.01 x 163147 / 12 `: 136
Total hire charges / month `: 3628
Hire charges of other sub-station equipments & distribution lines:
HT / LT Circuit breaker 3 Nos @ : 33000 `: 99000
Poles with fixtures 10 Nos @ : 4600 `: 46000
HT / LT Line conductor 1 km @ : 29700 `: 29700
Other accessories / controls / junctions LS `: 49500
Total `: 224200
Life of sub-station equipments : 15 years
Salvage value : 10 percent
Maintenance and repair charges @ : 25 percent of capital cost
Miscellaneous charges @ : 10 percent of repair charges
Rate of interest per annum : 11%Insurance charges on av. Capital cost per annum : 1%
Average capital cost ( 15+1 ) x 224200 / 15 / 2 `: 119573
Depreciation charges / year 0.90 x 224200 / 15 `: 13452
Interest on av. Capital cost / yr 0.11 x 119573 `: 13153
Maintenance & repairs / year 0.25 x 224200 / 15 `: 3737
Miscellaneous charges / year 0.10 x 3737 `: 374
Insurance on av capital cost / yr 0.01 x 119573 `: 1196
Total hire charges / year `: 31911
Use rates of Cables & Fittings:
PVC armoured cable 70 sqmm 500 m @ : 275 / Rm `: 137500
PVC armoured cable 25 sqmm 500 m @ : 110 / Rm `: 55000
PVC armoured cable 16 sqmm 1000 m @ : 64 / Rm `: 64000
PVC arm.cable 10 sqmm & below 2000 m @ : 53 / Rm `: 106000
Miscellaneous fittings / switches etc LS `: 16500
Total `: 379000
Assume use of cables for 5 years with 25 percent salvage value.
Use rate of cables per year with 25 % salvage value `: 56850
Cost of Lighting plant area :
As aggregate crushing and processing works are generally carried out during day shifts no specific
provision is made for l ighting plant area. However, some lumpsum provision is made as 'Sundries'.
RATE ANALYSIS UNIT: 1.00 No.
A. MATERIALS: for 472500 t CA
Sl Perticulars Unit Quantity Rate Amount
No. in `. in `.
1 Use rate of cables Year 5.00 56850.00 284250
2 Sundries ( tapes / bulbs & other consumeables ) LS 250.00 33.00 8250Total `: 292500
Add for small Tools and Plants @ 1% `: 2925
Add for Contractor's Profit @ 10% `: 29250
Add for Contractor's Overheads @ 5% `: 14625
Total cost of Materials : `: 339300
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BASIC DATA
B. MACHINERY:
Sl Description Unit Quantity Rate Amount
No. in `. in `.
1 Sub-station equipments Year 5.00 31911.13 159556
2 Transformer 250 KVA 2 Nos. Month 120.00 3628.31 435398
3 Demand charges for 5 years: @ av 400 KVA / month
at 85 % PF ( 400x5x12x0.85 ) KVA 20400.00 190.00 3876000
4 Sundries ( lighting sub-station / crushing plant etc) LS 1000.00 33.00 33000
Total `: 4503953
Add for small Tools and Plants @ 1% `: 45040
Add for Contractor's Profit on DPOL / Energy @ 10% `: 390900
Add for Contractor's Overheads @ 5% `: 225198
Total hire charges of Machinery : `: 5165091
C. LABOUR:
Sl Description Unit Quantity Rate Amount
No. in `. in `.
1 Electrician 1 Nos. x 5 x 12 x 26 days Day 1560.00 154.75 2414102 Heavy mazdoor 1 Nos x 5 x 12 x 26 days Day 1560.00 143.75 224250
Total `: 465660
Add for small Tools and Plants @ 1% `: 4657
Add for Contractor's Profit @ 10% `: 46566
Add for Hidden cost on Labour @ 15% `: 69849
Add for additional Hidden cost on Labour @ 5% `: 23283
Add for Contractor's Overheads @ 5% `: 23283
Total cost of Labour : `: 633298
D. ENABLING WORKS:
1 Fensing for sub-station 100 Rm and shed @ : 825.00 / Rm `: 82500
2 Civil works for foundations / pedastals / duct etc LS `: 66000
Total `: 148500
Add interest for 2.5 years 0.11 x 2.50 x 148500 `: 40838
Deduct salvage value on fensing @ 25% 0.25 x 82500 ( - ) Rs: -20625
Total `: 168713
ABSTRACT:
A. Cost of Materials `: 339300
B. Hire charges of Machinery `: 5165091
C. Cost of Labour `: 633298
D. Cost of enabling works `: 168713
TOTAL `: 6306401
Add for transportion / erection / dismantling @ 12% `: 100320
Total cost of sub-station for crushing ( 472500 t CA ) 1.00 No. `: 6406721
Cost of electric sub-station for 952 tonnes `: 12908
Basic cost of aggregate production for 952 tonnes ( as per data rate for CA ) `: 270420
Cost of electric sub-station and distribution lines including demand chargeson power supply as percentage value of basic cost of aggregate production :
( 12908 x 100 / 270420 ) : 4.77%
say : 4.80%
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BASIC DATA
ITEM : Collection cost of sand ( unscreened ) :
DATA : Output of 1 heavy & 2 light mazdoor / day for collection : 4.0 cum
Consider 100 cum unscreened sand for analysis.
Density of sand per cum assumed : 1.65 t
RATE ANALYSIS UNIT: 100.00 cum
A. MATERIALS:
Sl Perticulars Unit Quantity Rate Amount
No. in `. in `.
1 NIL 0.00 0.00 0.00
0.00 0.00 0.00
Total `: 0.00
Add for small Tools and Plants @ 1% `: 0.00
Add for Contractor's Profit @ 10% `: 0.00
Add for Contractor's Overheads @ 5% `: 0.00
Add Royalty charges for 165 t @ `: 30.00 / tonne `: 4950.00
Total cost of Materials : `: 4950.00
B. MACHINERY:
Sl Description Unit Quantity Rate Amount
No. in `. in `.
1 NIL 0.00 0.00 0.00
0.00 0.00 0.00
Total `: 0.00
Add for small Tools and Plants @ 1% `: 0.00
Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00
Add for Contractor's Overheads @ 5% `: 0.00
Total hire charges of Machinery : `: 0.00
C. LABOUR:
Sl Description Unit Quantity Rate Amount
No. in `. in `.
1 Maistry Day 1.00 153.25 153.25
2 Heavy mazdoor Day 25.00 143.75 3593.75
3 Light mazdoor Day 50.00 142.25 7112.50
Total `: 10859.50
Add for small Tools and Plants @ 1% `: 108.60
Add for Contractor's Profit @ 10% `: 1085.95
Add for Hidden cost on Labour @ 15% `: 1628.93
Add for Contractor's Overheads @ 5% `: 542.98
Total cost of Labour : `: 14225.95
ABSTRACT:
A. Cost of Materials including royalty charges `: 4950.00B. Hire charges of Machinery `: 0.00
C. Cost of Labour `: 14225.95
Total cost for 100.00 cum `: 19175.95
`: 192.00Rate per cum
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BASIC DATA
ITEM : Collection cost of sand ( screened ) :
DATA : Output of 1 heavy & 2 light mazdoor / day for collection : 4.0 cum
Output of 1 heavy mazdoor / day for screening : 6.0 cum
Pebbles & other waste materials in unscreened sand assumed : 5 percent
Consider 100 cum screened sand for analysis.
Density of sand per cum assumed : 1.65 t
Quanti ty of unscreened sand required for 100 cum screened sand : 175.00 t
RATE ANALYSIS UNIT: 100.00 cum
A. MATERIALS:
Sl Perticulars Unit Quantity Rate Amount
No. in `. in `.
1 Sand screen LS 5.00 33.00 165.00
0.00 0.00 0.00
Total `: 165.00
Add for small Tools and Plants @ 1% `: 1.65
Add for Contractor's Profit @ 10% `: 16.5Add for Contractor's Overheads @ 5% `: 8.25
Add Royalty charges for 175 t @ `: 30.00 / tonne `: 5250.00
Total cost of Materials : `: 5441.40
B. MACHINERY:
Sl Description Unit Quantity Rate Amount
No. in `. in `.
1 NIL 0.00 0.00 0.00
0.00 0.00 0.00
Total `: 0.00
Add for small Tools and Plants @ 1% `: 0.00
Add for Contractor's Profit on DPOL / Energy @ 10% `: 0.00
Add for Contractor's Overheads @ 5% `: 0.00
Total hire charges of Machinery : `: 0.00
C. LABOUR:
Sl Description Unit Quantity Rate Amount
No. in `. in `.
1 For collection
Maistry Day 1.00 153.25 153.25
Heavy mazdoor Day 26.00 143.75 3737.50
Light mazdoor Day 52.00 142.25 7397.00
2 For screening
Maistry Day 1.00 153.25 153.25
Heavy mazdoor for screening sand Day 18.00 143.75 2587.50
Light mazdoor for heaping screened / waste sand Day 5.00 142.25 711.25
Total `: 14739.75Add for small Tools and Plants @ 1% `: 147.40
Add for Contractor's Profit @ 10% `: 1473.98
Add for Hidden cost on Labour @ 15% `: 2210.96
Add for Contractor's Overheads @ 5% `: 736.99
Total cost of Labour : `: 19309.07
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BASIC DATA
ABSTRACT:
A. Cost of Materials including royalty charges `: 5441.40
B. Hire charges of Machinery `: 0.00
C. Cost of Labour `: 19309.07
Total cost for 100.00 cum `: 24750.47
`: 248.00Rate per cum
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BASIC DATA
2011-12
FOR
MACHINERY AND EQUIPMENT
SCHEDULE OF RATES
FOR THE YEAR :
HIRE CHARGES
DATA FOR COMPUTATION OF
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BASIC DATA
2011-12
Sl Description of machinery Capital Wages of Wages of
No. cost in Rs Operator Helper
C `. / Day `. / Day
1 Agitator car / Transit mixer 2 cum 1867900 161.25 153.25
Tyres and tubes 6 sets 85800 --- ---
2 Air compressor 5 cmm ( electric ) 465400 159.25 153.25
3 Air compressor 7 cmm ( diesel ) 674600 159.25 153.25
4 Air compressor 7 cmm ( electric ) 593300 159.25 153.25
5 Air compressor 8.5 cmm ( diesel ) 818400 159.25 153.25
6 Air compressor 8.5 cmm ( electric ) 728200 159.25 153.25
7 Air compressor 15 cmm ( electric ) 1100000 159.25 153.25
8 Angle Dozer 90 hp 3793500 168.25 153.25
9 Batching plant 6 cum / hr 1403900 159.25 153.25
10 Batching plant 15 cum / hr 3267700 159.25 153.2511 Batching plant 50 cum / hr 5426000 159.25 153.25
12 Bending machine 3000 x 12 mm 503300 164.25 153.25
13 Concrete bucket 1.5 cum 40800 --- ---
14 Concrete hand mixer 45 / 30 ltr 29800 --- ---
15 Concrete mixer 300 / 200 ( diesel ) 120100 159.25 153.25
16 Concrete mixer 300 / 200 ltr ( electric ) 110700 159.25 153.25
17 Concrete mixer 600 / 400 ( diesel ) 242600 159.25 153.25
18 Concrete mixer 600 / 400 ltr ( electric ) 222600 159.25 153.25
19 Concrete paver 100 sqm / hr 1922000 159.25 153.25
20 Convey mucker 3203300 159.25 153.25
Tyres and tubes 6 sets 85800 --- ---
21 Core drilling machine 893400 159.25 153.25
22 Diesel generating set 30 KVA 463500 159.25 153.25
23 Diesel generating set 50 KVA 728700 159.25 153.25
24 Diesel Loco 45 hp 1358600 161.25 153.25
25 Dewatering pump 5 hp ( diesel ) 27500 155.25 ---
26 Dewatering pump 5 hp ( electric ) 23300 155.25 ---
27 Dewatering pump 10 hp ( diesel ) 46000 155.25 ---
28 Dewatering pump 10 hp ( electric ) 40600 155.25 ---
29 Dewatering pump 20 hp ( diesel ) 111100 155.25 ---
30 Dewatering pump 20 hp ( electric ) 91500 155.25 ---
31 Drifter 730300 157.25 153.25
32 Drilling jumbo 1050600 161.25 153.25
Tyres and tubes 6 sets 85800 --- ---
33 Dumper 4.5 cum 1098000 161.25 153.25
Tyres and tubes 6 sets 98670 --- ---
34 Geophysical Electric resistivity meter 309000 --- ---35 Grouting pump 81800 156.25 153.25
36 Guniting / sand blast equipment 220100 156.25 153.25
37 Ice plant & accessories 30 t / day 1893100 159.25 153.25
38 Jack hammer 47800 157.25 153.25
REFERENCE DATA ON CAPITAL COST & WAGES OF CREW
FOR THE YEAR :
HIRE CHARGES OF MACHINERY AND EQUIPMENTS
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BASIC DATA
Sl Description of machinery Capital Wages of Wages of
No. cost in Rs Operator Helper
C `. / Day `. / Day
38 Mobile crane 8 t ( pick & carry ) 1099000 161.25 153.25
Tyres and tubes 6 sets 85800 --- ---
40 Mobile crane 25 t ( revolving ) 17293700 161.25 153.25
Tyres and tubes 6 sets 85800 --- ---
41 Needle vibrator 40 mm ( petrol ) 20900 155.25 153.25
42 Needle vibrator 40 mm ( electric ) 18500 155.25 153.25
43 Needle vibrator 60 mm ( petrol ) 23600 155.25 153.25
44 Needle vibrator 60 mm ( electric ) 21000 155.25 153.25
45 Pile boring rig with accessories 4017000 168.25 153.25
46 Planing machine 4 m stroke 597400 164.25 153.25
47 Plate shearing machine upto 12 mm 644200 164.25 153.25
48 Pneumatic placer 0.5 cum 464800 159.25 ---
49 Pneumatic tamper 49800 157.25 153.25
50 Pug cutting machine 41700 --- ---51 Pusher leg 33200 --- ---
52 Road roller diesel 10 t 1013500 158.75 153.25
53 Shovel 0.50 cum 75 hp 2791300 168.25 153.25
54 Shovel 0.85 cum 110 hp 4617500 168.25 153.25
55 Spinning machine 502600 164.25 153.25
56 Stationery derric crane 515000 --- ---
57 Tipper 5 cum 881100 161.25 153.25
Tyres and tubes 6 sets 85800 --- ---
58 Tipping tub 1.5 cum 115400 --- ---
59 Tower crane 5 tonne 8827100 168.25 153.25
60 Transformer 250 KVA 305900 --- ---
61 Truck 10 t 876000 161.25 153.25
Tyres and tubes 6 sets 85800 --- ---
62 Upright drilling machine 47400 164.25 ---
63 Ventilation fan 20 hp 134900 155.25 ---
64 Vibrating plate compactor ( diesel ) 123600 157.25 153.25
65 Vibratory pad foot roller 8 t 2557500 160.75 153.25
66 Waggon drill 768900 157.25 153.25
67 Water tanker 8000 ltr 867800 161.25 153.25
Tyres and tubes 6 sets 85800 --- ---
68 Welding transformer 36400 --- ---
69 Winch 35 hp ( electric ) 292500 161.25 153.25
1 Rate of interest I : % /annum : 11.00
2 Road tax for Tipper / Truck t : per annum `: 11560.00
3 Insurance charges p : % /annum : 1.00
OTHER DATA FOR WORKING OUT HIRE CHARGES
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BASIC DATA
4 Diesel : per litre `: 46.65
5 Petrol : per litre `: 65.65
6 Lubricating oil : per litre `: 187.00
7 Tyres & tubes for Tipper / Truck : per set `: 14300.00
8 Electric energy (Category:HT-2B) : per kwhr `: 6.00
9 Salvage value (as percentage of capital cost) s : % : 10.00
2011-12
Sl Unit Hire Fuel Crew
No. charge charge Chargein `. in `. in `.
1 3 4 5 6
1 Agitator car / Transit mixer 2 cum ( including tyres ) Hour 654.00 706.00 98.10
2 Air compressor 5 cmm ( electric ) Hour 71.00 181.00 60.90
3 Air compressor 7 cmm ( diesel ) Hour 171.00 577.00 78.00
4 Air compressor 7 cmm ( electric ) Hour 90.00 242.00 60.90
5 Air compressor 8.5 cmm ( diesel ) Hour 208.00 722.00 78.00
6 Air compressor 8.5 cmm ( electric ) Hour 111.00 302.00 60.90
7 Air compressor 15 cmm ( electric ) Hour 111.00 671.00 65.00
8 Angle Dozer 90 hp Hour 1189.00 494.00 83.60
9 Batching plant 6 cum / hr Hour 134.00 134.00 117.00
10 Batching plant 15 cum / hr Hour 312.00 242.00 117.00
11 Batching plant 50 cum / hr Hour 518.00 295.00 117.00
12 Bending machine Hour 40.00 81.00 49.50
13 Concrete bucket 1.5 cum Hour 12.00 6.00 ---
14 Concrete hand mixer 45 / 30 ltr Hour 11.00 4.00 ---
15 Concrete mixer 300 / 200 ltr ( diesel ) Hour 43.00 64.00 81.30
16 Concrete mixer 300 / 200 ltr ( electric ) Hour 39.00 27.00 81.30
17 Concrete mixer 600 / 400 ltr ( diesel ) Hour 87.00 128.00 81.30
18 Concrete mixer 600 / 400 ltr ( electric ) Hour 79.00 54.00 81.30
19 Concrete paver 100 sqm / hr Hour 290.00 19.00 156.00
20 Convey mucker ( including tyres ) Hour 684.00 187.00 65.00
21 Core drilling machine Hour 259.00 192.00 97.50
22 Diesel generating set 30 KVA Hour 62.00 513.00 48.80
23 Diesel generating set 50 KVA Hour 97.00 770.00 48.80
24 Diesel loco 45 hp Hour 245.00 433.00 61.3025 Dewatering pump 5 hp ( diesel ) Hour 7.00 64.00 38.80
26 Dewatering pump 5 hp ( electric ) Hour 3.00 27.00 29.10
27 Dewatering pump 10 hp ( diesel ) Hour 12.00 128.00 38.80
28 Dewatering pump 10 hp ( electric ) Hour 5.00 54.00 29.10
Description of machinery
OTHER DATA FOR WORKING OUT HIRE CHARGES ( Contd )
HIRE / FUEL / CREW CHARGES OF MACHINERY
2
FOR THE YEAR :
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BASIC DATA
Sl Unit Hire Fuel Crew
No. charge charge Charge
in `. in `. in `.
1 3 4 5 6
29 Dewatering pump 20 hp ( diesel ) Hour 28.00 257.00 38.80
30 Dewatering pump 20 hp ( electric ) Hour 11.00 107.00 29.10
31 Drifter Hour 223.00 6.00 121.10
32 Drilling jumbo ( including tyres ) Hour 338.00 35.00 65.40
33 Dumper 5 cum ( including tyres ) Hour 502.00 323.00 78.50
34 Geophysical Electric resistivity meter Hour 64.00 --- ---
35 Grouting pump Hour 20.00 27.00 96.60
36 Guniting / sand blasting equipment Hour 87.00 9.00 80.50
37 Ice plant with accessories 30 t / day Hour 141.00 846.00 48.80
38 Jack hammer Hour 15.00 6.00 121.10
39 Mobile crane 8 t ( pick & carry ) ( including tyres ) Hour 379.00 577.00 81.8040 Mobile crane 25 t ( revolving ) ( including tyres ) Hour 3924.00 1604.00 78.50
41 Needle vibrator 40 mm ( petrol ) Hour 8.00 18.00 57.70
42 Needle vibrator 40 mm ( electric ) Hour 7.00 5.00 57.70
43 Needle vibrator 60 mm ( petrol ) Hour 9.00 27.00 57.70
44 Needle vibrator 60 mm ( electric ) Hour 8.00 8.00 57.70
45 Pile boring rig with accessories Hour 1075.00 1155.00 83.60
46 Planing machine 4 m stroke Hour 90.00 81.00 79.20
47 Plate shearing machine upto 12 mm Hour 64.00 107.00 49.50
48 Pneumatic placer 0.5 cum Hour 137.00 4.00 31.10
49 Pneumatic tamper Hour 12.00 6.00 96.90
50 Pug cutting machine Hour 17.00 3.00 ---
51 Pusher leg Hour 8.00 4.00 ---
52 Road roller diesel 10 t Hour 235.00 577.00 77.90
53 Shovel 0.50 cum 75 hp Hour 747.00 385.00 83.60
54 Shovel 0.85 cum 110 hp Hour 1235.00 706.00 83.60
55 Spinning machinr Hour 40.00 81.00 49.50
56 Stationery derric crane 5 t Hour 68.00 9.00 ---
57 Tipper 5 cum ( including tyres ) Hour 284.00 242.00 61.30
58 Tipping tub 1.5 cum Hour 31.00 9.00 ---
59 Tower crane 5 tonne Hour 1024.00 140.00 66.90
60 Transformer 250 KVA Month 3628.00 --- ---
61 Truck 10 t ( including tyres ) Hour 283.00 242.00 61.30
62 Upright drilling machine / Grinding machine Hour 19.00 27.00 64.10
63 Ventilation fan 20 hp ( twin ) Hour 6.00 107.00 10.00
64 Vibrating plate compactor ( Diesel ) Hour 56.00 64.00 96.90
65 Vibratory pad foot roller 8 t Hour 1164.00 834.00 98.00
66 Waggon drill Hour 223.00 9.00 96.9067 Water tanker 8000 ltr ( including tyres ) Hour 281.00 242.00 61.30
68 Welding transformer Hour 12.00 65.00 ---
69 Winch 35 hp ( electric ) Hour 101.00 188.00 98.10
2
Description of machinery
HIRE / FUEL / CREW CHARGES OF MACHINERY ( Contd )
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BASIC DATA
Notes:
1 Hire charges include depriciation, interest, repair charge, miscellaneous charge, insurance, road
tax wherever applicable.
2 Fuel charges include cost of diesel / petrol / electric power as applicable and oil / lubricants and
other miscellaneous charges.
3 Crew charges include wages of operator and helper on hourly basis.
4 For batching plants and mechanical concrete paver 2 Operators and 2 Helpers are considered for
working out hourly Crew charges.
5 Hire / Fuel / Crew charges are exclusive of provisions towards small T & P, profit, overheads and
hidden cost on operating crew. Profit shall be considered only on fuel charges and operating
crew charges.
Note:: 1. Life and repair charges are as per CWC guide lines.
2. For plant / machinery for which standard data is not available, life and repair provisions are
assumed based on the standard data for similar type plant / equipment.
3. For transport machinery the wear and tear of tyre / tube sets depends on various parameters.
The working life of tyre / tube sets is worked out for each type of machinery duly considering
appropriate parameters applicable for the type of work they are normally deployed.
Working life of tyre and tube set = Rated life of tyre x parameters affecting life of tyre.
Rated life of tyre and tube set : 6000 hours
Parameters affecting life of tyre ( based on CWC guide-lines ):
a. Maintenance - ( all transport machinery ) : Average : 1.00
b. Maximum speed - ( agitator/dumper/mucker/jumbo) : 30 km / hour : 1.00
- ( Other transport machinery ) : 45 km / hour : 0.80
c. Curves - ( all transport machinery ) : Severe ( single wheels ) : 0.80
d. Surface - ( Agitator / Dumper / Mucker / Jumbo ) : Blasted rock : : 0.60
- ( Other t ransport machinery ) : Mud ordinary and blasted rock : 0.75
e. Load - ( al l transport machinery ) : Full load / 10% over load : 1.00
f. Wheel position - ( all transport machinery ) : Rear dump : 0.80
g. Grades - ( all transport machinery ) : 15 % maximum : 0.70
h. Miscellaneous - ( agitator/dumper/mucker/jumbo) : Very unfavourable : 0.60
- ( Other transport machinery ) : Unfavourable : 0.80
Note: For agitator / dumper / mucker / jumbo surface is assumed as blasted rock.
For other transport machinery surface is assumed as 75 % mud road and 25 % rocky surface.( 0.75 x 0.80 + 0.25 x 0.60 ) = 0.75
Working life of tyre for Agitator / Mucker / Dumper = 6000x1.0x1.0x0.80x0.60x1.0x0.8x0.7x0.6
: 967.68 hours say : 950 hours
Working life of tyre for other transport machinery = 6000x1.0x0.8x0.8x0.75x1.0x0.8x0.7x0.8
: 1290.24 hours say : 1300 hours
STANDARD DATA FOR MACHINERY
HIRE / FUEL / CREW CHARGES OF MACHINERY ( Contd )
( FOR WORKING OUT HIRE CHARGES )
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BASIC DATA
Sl Description of machinery Life in Life in Repair Type Duty
No. years hours cost % C Factor Factor
n h r c1 c2
1 Agitator car / Transit mixer 2 cum 10 10000 120 0.50 1.00
Tyres and tubes 6 sets 1 950 25 --- ---
2 Air compressor 5 cmm ( electric ) 10 16000 80 1.00 0.75
3 Air compressor 7 cmm ( diesel ) 8 10000 100 1.00 0.75
4 Air compressor 7 cmm ( electric ) 10 16000 80 1.00 0.75
5 Air compressor 8.5 cmm ( diesel ) 8 10000 100 1.00 0.75
6 Air compressor 8.5 cmm ( electric ) 10 16000 80 1.00 0.75
7 Air compressor 15 cmm ( electric ) 20 30000 80 1.00 1.00
8 Angle Dozer 90 hp 10 12000 200 0.57 0.75
9 Batching plant 6 cum / hr 18 30000 75 1.00 1.00
10 Batching plant 15 cum / hr 18 30000 75 1.00 1.00
11 Batching plant 50 cum / hr 18 30000 75 1.00 1.0012 Bending machine 15 30000 50 1.00 1.00
13 Concrete bucket 1.5 cum 3 5000 25 1.00 1.00
14 Concrete hand mixer 45 / 30 ltr 5 6000 80 1.00 1.00
15 Concrete mixer 300 / 200 ltr ( diesel ) 5 6000 80 1.00 1.00
16 Concrete mixer 300 / 200 ltr ( electric ) 5 6000 80 1.00 1.00
17 Concrete mixer 600 / 400 ltr ( diesel ) 5 6000 80 1.00 1.00
18 Concrete mixer 600 / 400 ltr ( electric ) 5 6000 80 1.00 1.00
19 Concrete paver 100 sqm / hr 16 20000 100 1.00 1.00
20 Convey mucker 10 15000 100 0.58 1.00
Tyres and tubes 6 sets 1 950 25 --- ---
21 Core drilling machine 8 8000 80 1.00 1.00
22 Diesel generating set 30 KVA 10 20000 100 1.00 1.00
23 Diesel generating set 50 KVA 10 20000 100 1.00 1.00
24 Diesel Loco 45 hp 10 16000 120 1.00 0.75
25 Dewatering pump 5 hp ( diesel ) 8 10000 100 1.00 1.00
26 Dewatering pump 5 hp ( electric ) 12 20000 70 1.00 1.00
27 Dewatering pump 10 hp ( diesel ) 8 10000 100 1.00 1.00
28 Dewatering pump 10 hp ( electric ) 12 20000 70 1.00 1.00
29 Dewatering pump 20 hp ( diesel ) 8 10000 100 1.00 1.00
30 Dewatering pump 20 hp ( electric ) 12 20000 70 1.00 1.00
31 Drifter 10 8000 80 1.00 1.00
32 Drilling jumbo 8 12000 100 0.30 0.10
Tyres and tubes 6 sets 1 950 25 --- ---
33 Dumper 4.5 cum 8 10000 175 0.30 0.70
Tyres and tubes 6 sets 1 950 25 --- ---
34 Geophysical electric resistivity meter 5 10000 75 1.00 1.00
35 Grouting pump 10 10000 80 1.00 1.0036 Guniting / sand blasting equipment 5 6000 100 1.00 1.00
37 Ice plant & accessories 30 t / day 20 40000 75 1.00 0.75
38 Jack hammer 10 8000 80 1.00 1.00
STANDARD DATA FOR MACHINERY ( Contd )
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BASIC DATA
Sl Life in Life in Repair Type Duty
No. years hours cost % C Factor Factor
n h r c1 c2
39 Mobile crane 8 t ( pick & carry ) 10 12000 150 0.50 1.00
Tyres and tubes 6 sets 1 1300 25 --- ---
40 Mobole crane 25 t ( revolving ) 12 15000 150 0.50 1.00
Tyres and tubes 6 sets 1 1300 25 --- ---
41 Needle vibrator 40 mm ( petrol ) 3 5000 70 1.00 0.50
42 Needle vibrator 40 mm ( electric ) 3 5000 70 1.00 0.50
43 Needle vibrator 60 mm ( petrol ) 3 5000 70 1.00 0.50
44 Needle vibrator 60 mm ( electric ) 3 5000 70 1.00 0.50
45 Pile boring rig with accessories 10 12000 150 1.00 1.00
46 Planing machine 4 m stroke 16 20000 100 1.00 1.00
47 Plate shearing machine 15 30000 100 1.00 1.00
48 Pneumatic placer 0.5 cum 5 8000 100 1.00 1.0049 Pneumatic tamper 10 10000 80 1.00 1.00
50 Pug cutting machine 10 8000 150 1.00 1.00
51 Pusher leg 10 10000 80 1.00 1.00
52 Road roller diesel 10 t 8 10000 80 1.00 1.00
53 Shovel 0.50 cum 75 hp 10 12000 150 0.50 0.80
54 Shovel 0.85 cum 110 hp 10 12000 150 0.50 1.00
55 Spinning machine 15 30000 50 1.00 1.00
56 Stationery derric crane 10 16000 50 1.00 1.00
57 Tipper 5 cum 10 16000 175 0.30 0.70
Tyres and tubes 6 sets 1 1300 25 --- ---
58 Tipping tub 1.5 cum 5 8000 80 1.00 1.00
59 Tower crane 5 tonne 20 30000 120 1.00 1.00
60 Transformer 250 KVA 15 --- 25 1.00 1.00
61 Truck 10 t 10 16000 175 0.30 0.70
Tyres and tubes 6 sets 1 1300 25 --- ---
62 Upright drilling machine 10 8000 150 1.00 1.00
63 Ventilation fan 20 hp 12 58000 80 1.00 1.00
64 Vibrating plate compactor ( diesel ) 8 8000 200 1.00 1.00
65 Vibratory pad foot roller 8 t 8 8000 200 1.00 1.00
66 Waggon drill 8 8000 80 1.00 1.00
67 Water tanker 8000 ltr 10 16000 175 0.30 0.70
Tyres and tubes 6 sets 1 1300 25 --- ---
68 Welding set 10 8000 100 0.50 1.00
69 Winch 35 hp ( electric ) 8 8000 120 1.00 1.00
STANDARD DATA FOR MACHINERY ( contd )
Description of machinery
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BASIC DATA
2011-12
Capital cost of machinery / equipment : C
Salvage value of machinery / equipment ( as percentage of capi