sop to create medical protective hood contact us at … · 2020-04-16 · designer / developer:...

FILE NAME:DESIGNER / DEVELOPER: CCM PROJECT: PROJECT NO: CCM_MED EQUIP_2020_TECHPACK 2020-04-10.ai 01 07FACE PROTECTION

Part # Position Material Description

Hood

1 HDPE Film 0,2mm Air Barrier Material/Membrane Par Air

2 Visor Clear PET 0.2mmor Clear PET 0.33mm w/ anti fog coating on both sides

3 Seal Tape 3M ATG Adhesive Transfer Tape 969 (1/4 inch)

4 Drawstring/Lace Black Polyester Lace 60inch (RawMAT # 814181)

5 Glue for Visor Helmistik PU Spray Glue (RAWMAT # 8137-9)

6 Elastic Band 25mm 4E Raw Mat Wide Black Elastic Band(Style #T30225RL)

SOP TO CREATE MEDICAL PROTECTIVE HOOD Contact us at ([email protected]) for more details

1-ORGANIZE MATERIAL: FOLLOWING BOM AND FULLSCALE DRAWING1.1 HDPE Film 0,2mm Base pattern 1.1.1 Front hood Panel 1.1.2 Left Hood Panel 1.1.3 Right Hood Panel 1.1.4 Top Panel 1.1.5 Front Poncho 1.1.6 Back Poncho 1.1.7 Drawstring casing1.2 Visor1.3 Seal Tape1.4 Lace1.5 Glue for Visor1.6 Elastic Bands1.7 3D printing Plastic Fitting pipe (developed in collaboration with Orkan)

2-ON INDICATED EDGES, GLUE 3M TAPE TO CREATE SEAL EFFECT

3- VISOR TO FACE PANEL SUB ASSEMBLY3.1 Apply PU glue on the on a 15mm margin on the plastic visor3.2 Heat press the glued visor to the front panel at 70deg C for 15s.

4- HOOD SUB ASSEMBLY4.1 Placing the parts inside out, remove the release paper of the seal tape, stitch the top panel to left side hood panel and then the top panel to right side panel. (SUB1=TOP+RIGHT+LEFT)4.2 Stitch the front panel to the SUB14.3 Replace in outside out position

5- DRAWSTRING SUB ASSEMBLY5.1 Fold Drawstring casing in the middle with rope inside5.2 Using an straight stitch machine, stitch the the edges together5.3 Using a straight stitch machine, create the rope tunnel, with minimal margin (approx 15mm)5.4 Stitch the Drawstring sub-assembly to the Hood sub-assembly5.5 Add 3M tape around neck edge

6- PONCHO & SUSPENDERS SUB ASSEMBLY6.1 Remove the release film from 3M tape and glue the two poncho parts together6.2 Stitch the glued poncho front panel to the poncho back panel on shoulder edges6.3 Boxstitch the elastic webbing front end on the poncho front in order to create inverted suspenders

7- HOOD TO PONCHO ASSEMBLY & PIPE FITTING INSTRUCTIONS 7.1 Remove release paper on the hood assembly to stick it to poncho sub assembly then stitch the poncho sub-assembly to Hood sub-assembly7.2 Boxstitch the elastic webbing back end on the poncho back panel in order to finalize inverted suspenders7.3 Fasten the pipe fitting assembly (developed in collaboration with Orkan) on top panel to cut the air opening. Using a knife, cut an X on top panel for pipe fitting device

BOM

OVERVIEW

FRONT

THIS OPEN SOURCE PLAN IS HEREBY DISCLOSED ON AN “AS IS” BASIS AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. IN NO EVENT SHALL THE DISCLOSER OF THIS OPEN SOURCE PLAN OR ANY OF ITS CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PHYSICAL INJURY, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS OPEN SOURCE PLAN, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE. ANY USE, SALE, CONVEYANCE, DISTRIBUTION OR MANUFACTURING OF PRODUCTS RELYING IN WHOLE OR IN PART ON THIS OPEN SOURCE PLAN MUST FIRST BE INSPECTED AND APPROVED BY ALL APPLICABLE GOVERNMENTAL AUTHORITIES HAVING JURISDICTION AND OVERSIGHT OVER SUCH PRODUCTS.

BACK

FILE NAME:DESIGNER / DEVELOPER: PROJECT: PROJECT NO: CCM_MED EQUIP_2020_TECHPACK 2020-04-10.ai 02 07FACE PROTECTION

Left Hood Panel1.1.2

Top Panel1.1.4

Right Hood Panel

3D printing Plastic Fitting pipe(developed in collaboration with Orkan)

1.1.3

1-ORGANIZE MATERIAL: FOLLOWING BOM AND FULLSCALE DRAWING

HOOD PARTS PONCHO PARTS

Back poncho

Front poncho1.1.5

1.1.6

Suspenders 25mm width Elastic Bands

1.6

6”

180mm


Top Panel

Front Panel

Visor opening

GlueGlue Margin

VisorTransparent plastic

Drawstring Casing

Drawstring lace

Seal Tape

1.1.1

1.1.4

1.1.7

1.2

1.5

1.4

1.31.7

15m

m

scale 3:20

20m

m

Mark for pipe opening


2-ON INDICATED EDGES, GLUE 3M TAPE TO CREATE SEAL EFFECT

Apply PU glue on the on a 15mm margin on the plastic visor Heat press the glued visor to thefront panel at 70deg C for 15s.

3.1 3.2

*Can also be sealed with hot iron

3- VISOR TO FACE PANEL SUB ASSEMBLY


Front Panel

Visor opening

GlueGlue Margin

VisorTransparent plastic

Glueing assembly15

mm


4- HOOD SUB ASSEMBLY

5- DRAWSTRING SUB ASSEMBLY

4.1

5.1

5.3 5.45.2

4.2Placing the parts inside out, remove the release paper of the seal tape, stitch the top panel to left side hood panel and then the top panel to right side panel. (SUB1=TOP+RIGHT+LEFT)

Remove the release paper of the seal tape and stitch the front panel to the SUB1

4.3 Replace in outside out position

Fold Drawstring casing in the middle with rope inside, using 3M seal tape to secure the fold.Using straight stitch machine, stitch the the edges together Using a straight stitch machine, create the rope tunnel,

with minimal margin (approx 15mm) and Add 3M Seal Tape.Remove the release paper 3M tape from Drawstring sub-Assembly and stitch the Drawstring sub-assembly to the Hood sub-assembly.

5.5 Add Seal tape around the neck.



7- HOOD TO PONCHO ASSEMBLY & PIPE FITTING INSTRUCTIONS

6- PONCHO & SUSPENDERS SUB ASSEMBLY

7.1 7.2

6.1 Remove the release film from 3M tape and glue the two poncho parts together

6.2 Stitch the glued poncho front panel to the poncho back panel on shoulder edges

6.3 Boxstitch the elastic webbing front end on the poncho front in order to create inverted suspenders

Remove release paper on the hood assembly. To stick it to poncho sub assembly then stitch the poncho sub-assembly to Hood sub-assembly

Boxstitch the elastic webbing back end on the poncho back panel in order to finalize inverted suspenders

7.3 Fasten the pipe fitting assembly (developed in collaboration with Orkan) on top panel to cut the air opening. Using a knife, cut an X on top panel for pipe fitting device


180mm

Mark for pipe opening

Top panel


Air

FINAL RESULT


A

A’

BACK

FRONT

SECTION AA’

Straight Stitch

Box Stitch for elastic inverted suspenders

elastic inverted suspenders

Straight stitch

Visor

3M Tape+Stitch & Turn

Final product in context

3M Tape+Stitch & Turn(Drawstring assembly to Front panel)

3M Tape+Stitch & Turn(Hood to poncho)

Glue

Glue

Front Panel

Lace

3M Tape+Stitch & Turn

Box Stitch for elastic inverted suspenders

6’’

Fast

ener

s

Fast

ener

s

Xcut for openingfrom the inside

3D printing Plastic Fitting pipe(developed in collaboration

with Orkan)


X


sop to create medical protective hood contact us at … · 2020-04-16 · designer / developer:...

Documents