sony_kf-e42a10_e50a10_chassis_mlx5-aga_sm_[et]

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LCD PROJECTION TELEVISION SERVICE MANUAL MIX5-AGA CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION 9-965-992-01 KF-E42A10 RM-YA003 BRAZIL KF-E50A10 RM-YA003 BRAZIL HISTORY INFORMATION FOR THE FOLLOWING MANUAL: ORIGINAL MANUAL ISSUE DATE: 12/2005 REVISION DATE SUBJECT 12/2005 No revisions or updates are applicable at this time.

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LCD PROJECTION TELEVISION SERVICE MANUAL MIX5-AGA CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION 9-965-992-01KF-E42A10 RM-YA003 BRAZIL KF-E50A10 RM-YA003 BRAZIL HISTORY INFORMATION FOR THE FOLLOWING MANUAL:ORIGINAL MANUAL ISSUE DATE: 12/2005 REVISION DATE SUBJECT 12/2005 No revisions or updates are applicable at this time.LCD PROJECTION TELEVISION SERVICE MANUAL MIX5-AGA CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION 9-965-992-01KF-E42A10 RM-YA003 BRAZIL KF-E50A10 RM-YA003 BRAZIL Self DiagnosisSupported modelKF-E42A10 RM-YA0033KF-E42A10/E50A10KF-E42A10/E50A10TABLE OF CONTENTSSECTION TITLE PAGE SECTION TITLE PAGESpecications ................................................................................. 4Warnings and Cautions .................................................................. 6Safety Check-Out ........................................................................... 7Self-Diagnostic Function ................................................................. 8SECTION 1: DISASSEMBLY ............................................................... 141-1. Overview .............................................................................. 141-2. Rear Cover Removal ............................................................ 151-3. Service Position ................................................................... 161-4. HPC Board Removal ............................................................ 171-5. P Board Removal ................................................................. 171-6. AGA Board Removal ............................................................ 181-7. GTA Board Removal ............................................................ 181-8. K Board Removal ................................................................. 181-9. B Block Assembly and RF Cable Removal .......................... 191-9-1. B Block Fan Removal .............................................. 211-9-2. B Board Removal ..................................................... 211-9-3. TA Board and QGA Board Removal ........................ 211-10. Main Fan Removal ............................................................... 221-11. T1 Board and S2 Board Removal ........................................ 231-12. Lamp Driver and Optics Unit Block Assembly Removal ....... 241-12-1. Optics Unit Block Assembly Removal ...................... 251-12-2. Lamp Driver Fan Removal ....................................... 251-12-3. Lamp Driver Removal .............................................. 251-13. HC Board Removal .............................................................. 261-14. HA Board and HB Board Removal ....................................... 271-15. Screen Frame Assembly and Speaker Removal ................ 281-16. Mirror Assembly Removal .................................................... 291-17. Mirror Cover Assembly Removal .......................................... 29 Wire Dressing ....................................................................... 30SECTION 2: CIRCUIT ADJUSTMENTS .............................................. 712-1. Using the Remote Commander for Electrical Adjustments .. 712-2. Accessing Service Adjustment Mode ................................... 712-3. Viewing the Service Menus .................................................. 712-4. Using the Remote Commander to Change Service Data .... 722-4-1. Exiting Service Mode ............................................... 732-5. Verifying Service Data Changes .......................................... 732-6. Resetting Wega (User) Menu to Factory Defaults ............... 732-7. H/V Center Conrmation and Adjustments .......................... 742-8. IRIS Adjustments .................................................................. 74SECTION 3: DIAGRAMS ..................................................................... 753-1. Circuit Boards Location ........................................................ 753-2. Printed Wiring Boards and Schematic Diagrams Information ......................................... 753-3. Block Diagram ...................................................................... 773-4. Schematics and Supporting Information .............................. 78AGA Board Schematic Diagram (1 of 3) .............................. 78AGA Board Schematic Diagram (2 of 3) .............................. 79AGA Board Schematic Diagram (3 of 3) .............................. 80B Board Schematic Diagram (1 of 9) ................................... 83B Board Schematic Diagram (2 of 9) ................................... 84B Board Schematic Diagram (3 of 9) ................................... 85B Board Schematic Diagram (4 of 9) ................................... 86B Board Schematic Diagram (5 of 9) ................................... 87B Board Schematic Diagram (6 of 9) ................................... 88B Board Schematic Diagram (7 of 9) ................................... 89B Board Schematic Diagram (8 of 9) ................................... 90B Board Schematic Diagram (9 of 9) ................................... 91GTA Board Schematic Diagram ........................................... 93HA Board Schematic Diagram ............................................. 96HB Board Schematic Diagram ............................................. 98HC Board Schematic Diagram ........................................... 101HPC Board Schematic Diagram ......................................... 104K Board Schematic Diagram .............................................. 107P Board Schematic Diagram ...............................................110QGA Board Schematic Diagram (1 of 2) ............................. 111QGA Board Schematic Diagram (2 of 2) .............................112S2 Board Schematic Diagram .............................................114T1 Board Schematic Diagram .............................................117T2 Board Schematic Diagram ............................................ 120TA Board Schematic Diagram ............................................ 1233-5. Semiconductors ................................................................. 125SECTION 4: EXPLODED VIEWS ...................................................... 1264-1. Covers ................................................................................ 1264-2. Chassis .............................................................................. 1274-3. Optics Unit Block Assembly and Lamp Assembly .............. 128SECTION 5: ELECTRICAL PARTS LIST .......................................... 129APPENDIX A: REPLACING THE LAMP ............................................A-14KF-E42A10/E50A10KF-E42A10/E50A10SPECIFICATIONSDesign and specications are subject to change without notice.110-220V, 60Hz200WLess than 0.5WHDMI INVideo - 1080i, 720p, 480p, 480iAudio - Two channel linear PCM 32, 44.1 and 48 kHz, 16, 20, and 24 bitVideo (IN)3 total (1 on side panel)1Vp-p, 75ohms unbalanced, sync negative S Video (IN)1 totalY: 1Vp-p, 75ohms unbalanced, sync negative C: 0.286Vp-p (Burst signal), 75ohmsRF InputPC InputPower RequirementsPower Consumption (W) In Use (Max) In Standby Inputs/Outputs Audio (IN)6 total (1 on side panel) 500 mVrms (100% modulation)Impedance:47 kilo ohmsAudio (VAR/FIX) Out1 total 500 mVrms at the maximum volume setting (Vari-able)500 mVrms (Fixed)Impedance (Output):2 kilo ohmComponent Video Input3 (Y, PB/CB, PRCR) (1 on Side Panel)Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative PB/CB: 0.7 Vp-p, 75 ohms;PRCR: 0.7 Vp-p, 75 ohms .)($ .)($6SHDNHU2XWSXW:'LPHQVLRQV:[+['PP [[PP [[PPLQ

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LQ0DVVNJ NJ NJOEV OEVR] OEV:/:55KF-E42A10/E50A10KF-E42A10/E50A10Television systemAmerican TV standard, NTSCChannel coverageTerrestrial 2-69/ Cable TV: 2-125 (analog)Screen Size (measured diagonally)42 inches (KF-E42A10 Only) 50 inches (KF-E50A10 Only)Antenna75-ohm external antenna terminal for VHF/UHFProjection System3 LCD Panels, 1 lens projection systemLCD Panel0.73 inch TFT LCD panel (1,280 x 720 pixels)Projection LensHigh Performance, large diameter hybrid lens F2.4Lamp100W, XL-2400Supplied AccessoriesRemote Commander RM-YA003Two Size AA (R6) BatteriesOptional AccessoriesHDMI CableHDMI-to-DVI CableComponent Video CableS VIDEO CableD-Sub 15 CableA/V CableAudio CableTV Stand: SU-RG11S (KF-E42A10 Only) SU-RG11M (KF-E50A10 Only)Theatre Stand System RHT-G2000 Lamp XL-24006KF-E42A10/E50A10KF-E42A10/E50A10WARNINGS AND CAUTIONSCAUTIONThese servicing instructions are for use by qualied service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualied to do so.WARNING!!An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the AC power line.! SAFETY-RELATED COMPONENT WARNING!!Components identied by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identied in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected. 7KF-E42A10/E50A10KF-E42A10/E50A10SAFETY CHECK-OUTAfter correcting the original service problem, perform the following safety checks before releasing the set to the customer:1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage resistors.3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.7. Check the B+ and HV to see if they are specied values. Make sure your instruments are accurate; be suspicious of your HV meter if sets always have low HV.8. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.Leakage TestThe AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods.1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers instructions to use these instructions.2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The limit indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).How to Find a Good Earth GroundA cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).To Exposed MetalParts on Set0.15 FEarth GroundACVoltmeter(0.75V)Trouble LightAC Outlet BoxOhmmeterCold-water PipeFigure A. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground.8KF-E42A10/E50A10KF-E42A10/E50A10SELF-DIAGNOSTIC FUNCTION Self DiagnosisSupported modelThe units in this manual contain a self-diagnostic function. If an error occurs, the POWER/STANDBY will automatically begin to ash. The number of times the LED ashes translates to a probable source of the problem. A denition of the POWER/STANDBY ash indicators is listed in the instruction manual for the users knowledge and reference. If an error symptom is difcult to reproduced use the Remote Commander to display the record that is stored at the internal NVM to specify the cause of the failure.Diagnostic Test IndicatorsWhen an error occurs, the POWER/STANDBY will ash a set number of times to indicate the possible cause of the problem. If there is more than one error, the POWER/STANDBY will identify the rst of the problem areas. If the errors occur simultaneously, the one that corresponds to the fewest ashes is identied rst.Results for all of the following diagnostic items are displayed on screen. (No error has occurred if the screen displays a 0.)Diagnostic ItemDescription Number of times STANDBY lamp flashesDetected Symptoms Probable Cause Possible SolutionPanel/LampTemperature 2 times - No picture/No sound- Panel or Lamp temperature is too high.- Temp sensor connector is not attached securely. (CN7020 on HB Board, CN7180 on S2 Board)- Check ventilationLamp Cover/Position3 times - No picture/No sound- Lamp is not inserted correctly (T2 board)- Lamp cover is not closed (T1 board)- Detection switch on the T1 board or T2 board is damaged- Re-insert the Lamp- Re-close the cover- Change the boardFan stopped 4 times - No picture/No sound- Fan (1-4) power is not rotating.- Fan connector is not attached securely. Fan wires or harnesses caught.- Clean fan to remove dust, check Fan Regs on AGA Board- Check connector CN8002 on AGA BoardLamp driver 5 times - No picture/No sound - HV regulator (Lamp driver) is not working- Check B_12V output from GTA Board- Check the thermal fuse near the lampLow B error 6 times - No picture/No sound- Low B (B_12V) is not supplied (GTA Board) - Check AU_VCC from GTA Board- Check the connection from the AGA Board or GTA BoardSpeaker ProtectionAudio Error7 times - No picture/No sound- K Board not working Fuse blown out (PS3001 on K board) IC failure (IC3005 on K board)- K Board not connected Short-circuit of Audio power supply line- Check AU_VCC from GTA Board- Check the connection from the AGA Board or GTA BoardD-OVP 8 times - No picture/No sound- Low B (B_12V) is over 15V (GTA Board) - Check B_12V output from GTA BoardLamp error LAMP-LED is ON. - No picture/No sound - Lamp for the light source is burned out. -Replace the lamp9KF-E42A10/E50A10KF-E42A10/E50A10DISPLAY OF POWER/STANDBY OR LAMP LED FLASH COUNTPUSH OPEN POWER/STANDBY POWER TIMER LAMPIndicatorsScreen- One flash is not used for self-di agnosis.Number of times LED FlashLamp cover 3 timesFan 4 timesLED ON : 0.3 secLED OFF : 0.3sec LED OFF3.0 secLED OFF3.0 secExampleDiagnosisRELEASING THE POWER/STANDBY LED FLASHUnplug the power cord from the outlet to temporarily stop the POWER/STANDBY lamp from ashing.Self-Diagnostic Screen DisplayFor failures that are difcult to reproduce, or accompany occasional power off and/or picture mute, the Self-Diagnostic screen display is useful to specify the cause.VIEWING THE SELF-DIAGNOSTIC SCREEN1. TV must be in standby mode. (Power off).2. Press the following buttons on the Remote Commander within a second of each other: DISPLAY Channel 5 Volume - POWER NOTE: This differs from the method of accessing service mode which is Volume + Sample Self-Diagnostic Screen Display SELF CHECK1 : LAMP_ERROR 02 : TEMP_ERROR 002 : LAMP_TEMP 03 :4 :LAMP_ COVERFAN_ERROR 15 : LAMP_DRIVER6 : LOWB-ERROR 007 : AUDIO_PROT8 : D_OVP 01TIME : 00105HMODEL: KF-E50A10SERIAL: XXXXXXX"1" is displayed when an error is detected one or more times"0" is displayed when no error has been detected NOTE: To refresh the Self Check menu when all the items are not displayed, press JUMP on the Remote Commander. 3. Proceed to Viewing the Self-Diagnostic Errors.10KF-E42A10/E50A10KF-E42A10/E50A10VIEWING THE SELF-DIAGNOSTIC ERRORSThe TV MICRO service menu contains a Log category that stores the errors. To view the rst error detected, display the SHUTDOWN_LOG1 Adjustment Item of the STATUS category. If other errors are detected, they are stored in the SHUTDOWN_LOG2 Adjustment Item of the STATUS category.1. TV must be in standby mode. (Power off).2. Press the following buttons on the Remote Commander within a second of each other: DISPLAY Channel 5 Volume + POWER. ServiceMenuCategoryAdjustmentItemItem NumberData ValueSTATUS 0 SERVICESHUTDOWN_LOG1 0 TV MICROSAIPH PROGRAM : 0.xxxBOOT : 0.xxxCHIMERA PROGRAM : 1.xxxPACK : 1.xxxOSD : x.xxxNVM A0 : x.xxxNVM AC : x.xxxNVM AE : ----HDMI : 1.xxxNVM : 0.xxx-00003. Do one of the following:a. If the TV MICRO Service Menu is displayed, proceed to the next step.b. If the TV Micro Service Menu is not displayed, press JUMP on the Remote Commander until the TV MICRO service menu is displayed.4. Do one of the following:a. If the STATUS Category is displayed, proceed to the next step.b. If the STATUS Category is not displayed, press 2 or 5 on the Remote Commander until the STATUS Category is displayed.5. The SHUTDOWN_LOG1 Adjustment Item is the rst item of the STATUS Category and contains the rst error the set detected.6. To view additional errors, press 1 until the SHUTDOWN_LOG2 Adjustment Item is displayed7. After repairing the errors, proceed to Clearing the Self-Diagnostic Screen. CLEARING THE SELF-DIAGNOSTIC SCREENThe self-diagnostic results displayed on the screen are not cleared automatically, therefore you should always check the self-diagnostic screen during repairs. When you have completed the repairs, clear the self-diagnostic screen to reset the results to 0. Note: The self-diagnostic function will not be able to detect any subsequent faults after completion of the repairs unless the Self-Diagnostic result display is cleared to reset the results to 0.1. If the Self-Diagnostic screen is already displayed, proceed to step 3. If not, Power off (Set to Standby mode).2. Press DISPLAY Channel 5 Sound Volume - POWER3. Press Channel 8 ENT The status in the upper right corner changes to WRITE. When the operation is complete, the status returns to SERVICE and the Self-Diagnostic screen is reset.4. To exit the Self-Diagnostic screen, turn the power off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boardAGA boardIC8002TV Micro-computerFan1Fan2Fan3Fan4B boardK boardT2 boardT1 board4IC7180Temp.Sensor71013CN8002AudioAmp.312131SWSWHV-DETLamp DriverIIC-TV13 14938128127+12VCN8403CN8003CN8003CN8003CN8410CN8410CN8410Lamp141513127857857133134132LAMP COVERLAMP-HV-DETLAMP-PROTIICIC4100BE Micro-computerB_12VFAN-ERRLB-ERRSP_PROTHB boardTemp.SensorIIC-TVBE-OVPIICIC702113KF-E42A10/E50A10KF-E42A10/E50A10READING LAMP AND PANEL TIMEThe BE_Micro menu of the Service Menu displays the current lamp and panel time of a set.1. TV must be in standby mode. (Power off).2. Press the following buttons on the Remote Commander within a second of each other: DISPLAY Channel 5 Volume + POWER. One of the three Service Menu displays. (For more information regarding the Service Menus, see 2-2. Accessing Service Adjustment Mode.)3. Press JUMP until the BE-Mircro service menu displays. CONFIGRATION 00 SERVICECP18_COLOR_SYS 00 00A0 BE Micro4. To read the Lamp time, press 4 to display the GW_SPECIAL category and the LAMP_TIME item. GW_SPECIAL 34 SERVICELAMP_TIME 02 00000014 BE MicroThe screen displays: Total LAMP TIME is 14 hours 5. To read the Panel time, press 4 to display the PANEL_TIME item. GW_SPECIAL 34 SERVICEPANEL_TIME 01 00000014 BE MicroThe screen displays: Total PANEL TIME is 14 hours 6. Do one of the following:a. If you have replaced the lamp, proceed to Resetting the Lamp Time.b. If you have not replaced the lamp, turn off the set by pressing POWERRESETTING THE LAMP TIMEWhen replacing the lamp, use the following to reset the lamp time.1. If the Self-Diagnostic screen is already displayed, proceed to step 4. If not, Power off (Set to Standby mode).2. Press DISPLAY Channel 5 Sound Volume - POWER3. Press JUMP until the BE-Mircro service menu displays. CONFIGRATION 00 SERVICECP18_COLOR_SYS 00 00A0 BE Micro4. To access the Lamp reset, press 5 until the OPTION_E category displays, and then press 1 until the LAMP item displays. NOTE: If you pass the OPTION_E category, press 2 to go back through the list. OPTION_E 20 SERVICELAMP 01 0014 BE Micro5. To reset the Lamp time, press 3 MUTING ENT to write the change into memory. OPTION_E 20 WRITELAMP 01 0014 BE MicroWRITE is momentarily displayed6. To verify the Lamp has been reset press 5 until the GW_SPECIAL category displays, and then press 1 until the LAMP_TIME item displays. GW_SPECIAL 34 SERVICELAMP_TIME 02 00000000 BE MicroThe screen displays: Total LAMP TIME is 0 hours NOTE: You cannot reset the Panel time with the Service menu.EXITING SERVICE MODEAfter completing the changes, exit service mode by turning off the set using the Remote Commander or the power switch.NOTE: After exiting service mode wait 2 minutes before restarting the set to allow the fans to shut down properly.14KF-E42A10/E50A10KF-E42A10/E50A10SECTION 1: DISASSEMBLY1-1. OVERVIEWThe connectors in the MIX5 chassis have been redesigned to ensure they are securely fasten to the boards. Please review the illustrations below.TOOLS NEEDEDLong Phillips ScrewdriverNeedle Nose PliersSmall Flathead Screwdriver or Jewelers ScrewdriverLIFT ONE SIDE AT A TIME BY PUSHING TAB IN WITH SMALL SCREWDRIVERTYPE 1TYPE 2SQUEEZE DOWN ON TAB TO RELEASESQUEEZE LOCKING TAB TOWARDS CONNECTOR BEFORE PULLING FREETYPE 3CAUTION! IF THE TYPE 2 FEMALE CONNECTOR HAS A SLOT (AS SHOWN) MAKE SURE THE LOCK TAB SEATS INSIDE THIS SLOT.Use caution not to rock the Type 2 or Type 3 connectors when removing or reinstalling to avoid breaking the solder leads off the Printed Circuit Boards. Note: Please refer to the Wire Dressing section of this manual for detailed instructions on reassembling the TV 15KF-E42A10/E50A10KF-E42A10/E50A101-2. REAR COVER REMOVAL331 Pull down the clawLamp doorE42A10E50A101Place the lamp door on and turn the handle to close.Lamp door2 Turn the handle until it is the CLOSE positionLamp doorWhen reassembling the rear cover, be sure to securely lock the lamp door to avoid a lamp cover failure warning. 16KF-E42A10/E50A10KF-E42A10/E50A101-3. SERVICE POSITION2 Screws (+BVTP 4x16)Release Power Cord 7Remove Left Stay 6Remove cablefrom purse locks9 Remove cablefrom wire holders0Remove cablefrom purse lock54Slightly pull out chassis block2 Screws +BVTP 3X12Service Position9Push up on clip torelease the Terminal bracket84 screws (+BVTP 3x12)11 screw +PSW M3X82Detach 20x50mm Himelon tapeNOTE: Tape can be reused (PN 4-079-129-21)3Slide GTA Board out of bracket11121317KF-E42A10/E50A10KF-E42A10/E50A103Remove shield2Disconnect connector (CN5504)1Remove tape42 Screws +PSW M3X8HPC board1 Screw +BVTP 3X12452 Screws +BVTP2 4X163 1 ground wire12 connectors (CN7201 & CN7202)2Release cable from wire holder61-4. HPC BOARD REMOVAL1-5. P BOARD REMOVAL18KF-E42A10/E50A10KF-E42A10/E50A104Pull back clips to release AGA boardfrom GTA board3Disconnect 7 connectors(CN8002, CN8404,CN8403, CN8410, CN8340, CN8405, CN8005)Disconnect4 connectors(CN8406, CN8814, CN8004, CN8400)Disconnect2 connectors(CN8001, CN8016)2Disconnect 3 connectors(CN6009, CN6002, EY6096)1Disconnect 2 ground wires4Lift forward to releaseboard from the G bracket32 Screws +PSW M3X8121-6. AGA BOARD REMOVAL1-7. GTA BOARD REMOVAL1-8. K BOARD REMOVAL12 Pull out K board assemblyK board5 2 Screws (+BVTP 3x12)4 2 Screws (+BVTP 3x12)3 3 connectors2 Screws +BVTP (3X12 TYPE2 IT-3)19KF-E42A10/E50A10KF-E42A10/E50A101-9. B BLOCK ASSEMBLY AND RF CABLE REMOVALThe B Block slides into the bottom board by placing the Block Adjuster Assembly into grooves in the bottom board.NOTE: The Block Adjuster Assembly is NOT included with the B Block Assembly5 Screws (+BVTP 4x16) 1Remove cablesfrom wire holder5Detach RF cable 6Remove RF cableCarefully disconnect the LVDS cable8Remove washer nut 2Disconnect CN8006 connector on AGA BoardDisconnect 3 connectors 9Disconnect3 connectorsDetach Fan cableDetach 25x65 conductive tapeNOTE: Tape can be reused (PN 2-653-955-01)4312110720KF-E42A10/E50A10KF-E42A10/E50A10Lift to removeTA Board45 Screws +PSW M3X8NOTE: Hold copper platewhen removing the screw36 Screws +PSW M3X8Lift to remove bracket 421 Screws +PSW M3X8 121KF-E42A10/E50A10KF-E42A10/E50A104 Screws+PSW M3X82 Screws+PSW M3X83Remove 2 connectorsQG BoardorQGA BoardTA BoardB BoardB Board shield4 Screws+PSW M3X8132 connectors 27Be sure to replacethe fan grommetswhen replacing the fanD.C. Fan (PN 1-787-333-11)21263 Screws +PSW M3X81-9-2. B BOARD REMOVAL1-9-3. TA BOARD AND QGA BOARD REMOVAL1-9-1. B BLOCK FAN REMOVAL22KF-E42A10/E50A10KF-E42A10/E50A101-10. MAIN FAN REMOVALRemove ground wire22 screws +BVTP 4x163Release wires from wire holder1Gently pull out Fan, D.C.(PN 1-787-373-11)Be sure fan grommets are in placewhen reinstalling the fan5423KF-E42A10/E50A10KF-E42A10/E50A101-11. T1 BOARD AND S2 BOARD REMOVALNote: Remove the Lamp door and Lamp before removing the T1 Board or the S2 Board (See Replacing the Lamp in the Appendix section of this service manual.) 2 Screws(+BVTP 4x16)2 Remove right stayS2 BoardT1Board32 screws (+BVTP 4x16)2 connectors6 Pull out Fan Bracketand turn around to access boards14Remove tapeto releasecables524KF-E42A10/E50A10KF-E42A10/E50A101-12. LAMP DRIVER AND OPTICS UNIT BLOCK ASSEMBLY REMOVALNote: Remove the Lamp door and Lamp before removing the T1 Board or the S2 Board (See Replacing the Lamp in the Appendix section of this service manual.) 2Pull out duct block assembly1Screw (+BVTP 4x16)Be careful notto damage theLVDS Cable 3 2 Screws(+BVTP 4x16)HINT: Look for the screw locator arrows on the bracket4Gently pull the Lamp Blockand Optical Block Assy out ofthe cabinetGently turn the two assemblies over onto a soft surface to prevent damage to the lens assembly.Silver Screw 6Release cable from purse lock7Use caution not todamage the Lamp Detection Switchon the T2 Board525KF-E42A10/E50A10KF-E42A10/E50A10(PN 1-787-231-11)Lamp duct coverNote position of wiresRelease 3 clips to remove coverScrew132 ScrewsNote: Watch forfan grommets2 Releasewire holders42Push down thenrock back to removethe fan coverNOTE: Reinsert the fan grommets when replacing the fan1Note: LVDS Cableand Iris are notincluded with theOptical Block AssemblyNote: Fan cable is included in assemblyRemove D.C. Fan(Sirrocco) upward1-12-2. LAMP DRIVER FAN REMOVAL1-12-3. LAMP DRIVER REMOVAL1-12-1. OPTICS UNIT BLOCK ASSEMBLY REMOVAL26KF-E42A10/E50A10KF-E42A10/E50A101-13. HC BOARD REMOVAL2 Screws+BVTP2 4X162Disconnect 2 connectors(CN7101 & CN7102)32 Screws 3X12 TYPE2 IT-31427KF-E42A10/E50A10KF-E42A10/E50A101-14. HA BOARD AND HB BOARD REMOVALSpeaker grill assembly2 screws(+BVTP 4x12)2 screws(+BVTP 4x12)Connector(CN7020)Connector (CN7000)HA boardHB board2 screws (+BVTP 4x16)Gently push screwdriver through hole to push speaker grill forward 353641228KF-E42A10/E50A10KF-E42A10/E50A107 2 screws(+PWTP2 4x16) 6 2 screws(+PWTP2 4x16)SpeakerSpeakerPull Screen Frame Assembly away from Mirror CoverRelease wires from wire holder 2Detach tapeto release cables12 Screws (+BVTP 4x13)SpeakerSpeaker35HINT: Remove the top center screw last10 screws (+BVTP2 4X16) (E42A10)13 screws (+BVTP2 4X16) (E50A10)71-15. SCREEN FRAME ASSEMBLY AND SPEAKER REMOVALCAUTION: When removing the Screen Frame Assembly be sure to clean the Mirror and Diffusion Plate(s) to remove any dust particles.29KF-E42A10/E50A10KF-E42A10/E50A101-16. MIRROR ASSEMBLY REMOVALCAUTION: When removing the Mirror Cover Assembly be sure to clean the Mirror and Diffusion Plate(s) to remove any dust particles.1 4 screws(+BVTP 4x16)14 screws(+BVTP 4x16)Inside of Mirror CoverSlide mirror out of brackets 3Remove top brackets 2Lift to remove Mirror Cover 32 Screws (+BVTP 4x13) 21-17. MIRROR COVER ASSEMBLY REMOVAL 30 KF-E42A10/E50A10KF-E42A10/E50A10 WIRE DRESSINGBALLAST D.C. POWER CABLE ROUTING (1 OF 2)1 2Route Ballast DC power cable (p/ n:1-910-015-27) BEHINDTab that holds pursleock on top of Duct Cover. RouteCables along top of duct cover using edge of duct as aguide for routing cable.Route Cables along top of duct cover. At the end of the duct, makesure the cables are routed BEHIND the corner edge of the duct. If thecables are not routed behind corner ridge, the cables can get pinchedwhen the B-Block isinstalled.34Apply 20x50mm himelon tape (p/ n:4-079-129-21) to cables. Use ribs on Optical Block as guides for positioning tape. Cable should be level (horizontally) when taping.ESPECIFICACION DEL LA PRUEBA: Route Cablesin purselocks on top of C-Shield case (p/ n:3-704-444-11).Please Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI)Caution PointsTool / Torque 31 KF-E42A10/E50A10KF-E42A10/E50A105Apply 20x50mm himelon tape (p/ n:4-079-129-21) to corner ofOptical Block. Loop power cables one turn and hold bundlewith 9mm black purselock (p/ n:3-703-982-02).C AUTIO N: Make sure Ballast power cables to not touch theIRIScable (with clear tubing sleeve). Keep as much distanceas possible between cables (EMI reasons).10Please Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI)Caution PointsTool / TorqueBALLAST D.C. POWER CABLE ROUTING (2 OF 2) 32 KF-E42A10/E50A10KF-E42A10/E50A10B BLOCK ASSEMBLY INSTALLATION (1 OF 5)Caution PointsTool / Torque1 2Dress 15P Cable from B-Block (p/ n:1-910-021-64). Dressall cables in M4 Clamp on Bottom Cabinet.Install 20x50mm himelon tape over 20P Connector Assy. On AGA board.Himelon p/ n:4-079-129-21C AUTIO N: Make sure tape is installed with minimum gaps between metal shields. Take caution to route wires BEHIND terminal shield. Edges ofMetal shield are sharp (Can cut fingers/ hands).34Complete AGA Wire Pre-Routing. CAUTION: Please take caution and note specific routing of each cable. Variations in the routing shown is NG for minimizing EMI.Install Connector Assembly 1-910-021-68 on AGA CN8405C AUTIO N: routing of the cable is LEFT/ BELOW of ferrite core. Do not cross cable over ferrite core. The routing shown is best forEMI.Please Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI) 33 KF-E42A10/E50A10KF-E42A10/E50A10B BLOCK ASSEMBLY INSTALLATION (2 OF 5)Caution PointsTool / Torque5 6Install 11P (p/ n:1-910-021-68) and black cable fromHPC assembly (p/ n:1-910-015-31) on B-Block.C AUTIO N: 11P Conn. Assy. (with ferrite core) is routedOVER the black HCP Conn. Assy. This routing is best for minimizing EMI. Try not to make a variation ofshown routing.Install 20P Connector Assembly (p/ n:1-910-015-28) on B-Block side. Make sure cable is routed OVER ferrite core and OVER11P Conn. Assy.(with ferrite core).C AUTIO N: Please do not make a variation of the shown wire routing. ItisNG for EMI.78Another View of Proper Wire Routing.CAUTION: Please try not to make a variation of the shown wire routing. It is NG for minimizing EMI.Bend over M4 wire clamp on B-Block to wire dress the 11P Conn. Assy. (with ferrite core). Main purpose is to hold the wires against B-Block. C AUTIO N: 11P Conn. Assy. Is routed OVER black HPC Cable.Please do not make a variation of this wire routing. It is NG for EMI.Please Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI) 34 KF-E42A10/E50A10KF-E42A10/E50A10B BLOCK ASSEMBLY INSTALLATION (3 OF 5)Caution PointsTool / Torque9Apply CoFab conductive tape over black HPC cable. Tape P/ n:2-653-955-01C AUTIO N: Do not apply paper labels or stickers in area whereCoFab tape is to be applied. The tape MUSTtouch metal in allareas contacting metal box.Please minimize bubbles, creases, or gapswhere tape contactsmetal box.10Install Pin-Plug Cable (from RF Bracket Assembly).CAUTION: Note the angle and direction of the Cable. Please ensure that there is minimal gap beween connection points. Look at slots on Pin-Plug connector to confirm the connector is pushed in as far as it can go (no gap). This is important for noise rejection and EMI.10aPlease Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI)Wire routing/dressing of left side of B-Block.CAUTION:-Note orientation of ferrite core vertical-Wires on 11P Conn. Assy. Are routed alongthe metal shield case.-Note 11P cable is looped and held by M4 Clamp (one loop around wires).CAUTION:Please Minimize wire routing/dressing variation. Reason: By following wire routing/dressing thatIs shown, EMI will be minimized.CAUTION 2:Keep looped wire away from edge of bottomCabinet and screw boss pocket. This is a pinchpoint that can damage the wires when rearcover is installed.11 35 KF-E42A10/E50A10KF-E42A10/E50A10B BLOCK ASSEMBLY INSTALLATION (4 OF 5)Caution PointsTool / TorquePlease Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI)Connect B-Block Fan connector to CN8002 Pig-tail connectoron the AGA -Bd.CAUTION: Fan joint-connector is positioned in the middleBetween B-Block metal box and AGA-Bd.Another view of left side of B-Block cable dressing.1213CAUTION 2:Keep looped wire away from edge of bottomCabinet and screw boss pocket. This is a pinchpoint that can damage the wires when rearcover is installed.CAUTION:-Note DOT on LVDS Connector. Do not try to insert connector reversed.-Note orientation of ferrite core vertical-Wires on 11P Conn. Assy. Are routed alongthe metal shield case.-Note 11P cable is looped and held by M4 Clamp (one loop around wires).14Install Grounding strap (p/n:1-910-015-33) to top-right Metal Tab.CAUTION: Make sure terminal is locked in place after installation. 36 KF-E42A10/E50A10KF-E42A10/E50A10B BLOCK ASSEMBLY INSTALLATION (5 OF 5)Caution PointsTool / TorqueMake sure the back side of the B-Block is clear of pinch-points for cables before applying screws.Apply 4x16mm screws to fix B-Block to Bottom Cabinet [4 places].Screw p/n:2-580-640-0115Philips screwdriver-[4x16mm screw]- 13kg*cm +-1.0kg*cm 37 KF-E42A10/E50A10KF-E42A10/E50A10B BLOCK ASSEMBLY (1 OF 5)Caution PointsTool / Torque12Install D.C. Fan (p/ n:1-787-333-11), 3x8mm screw[3places] p/ n:2-580-593-01, fan shield p/ n:2-593-086-01, and fan dampers [qty=8] p/ n:2-059-414-11 todigital shield case (p/ n:2-597-543-02)C AUTIO N: Make sure direction of fan is installed correctly. You should be able to see label with manufacurer and model of D.C. fan on oppositeside of digital shield case.3 4Install conductive gasket (p/ n:2-653-452-01) on B-BdGround pad (B-Side of PWB).Install QG-Board with 3x8mm screw [5 places] onDM Sheet Shield (p/ n:2-597-541-03).C AUTIO N: No need QG-Shield plate over QG-Bd.-Phillips Screw Driver- 5kg-cm +-0.5kg-cmPlease Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI) 38 KF-E42A10/E50A10KF-E42A10/E50A10B BLOCK ASSEMBLY (2 OF 5)Caution PointsTool / Torque56Install thermal pads on B-Bd shield plate (p/ n:2-632-927-02).p/ n: 2-633-208-01 (12x12mm) 2-placesp/ n: 2-633-843-01 (19x19mm)p/ n: 2-586-500-01 (radiation sheet)Install B-Bd shield and B-Bd in DM Sheet Shield. Apply 3x8mm screws (4 places) p/ n:2-580-593-01.78Install 49P FFC Cable (p/ n:1-910-015-13) 2 places.C AUTIO N: Cable is NOTinstalled in CN7302(QG-Bd)!C AUTIO N2: Do not put excessive bendsin cables close to the PWB connector header. This is NG for EMI.Install FFC Guard to bottom of DM Sheet Shieldp/ n: 2-652-122-01.C AUTIO N: Make sure FFC Guard snaps in place. Push on all corners to ensure FFC Guard is properly seated.-Phillips Screw Driver- 5kg-cm +-0.5kg-cmPlease Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI) 39 KF-E42A10/E50A10KF-E42A10/E50A10B BLOCK ASSEMBLY (3 OF 5)Caution PointsTool / Torque9 10Install FFC Guard over FFC Cables (p/ n:2-652-122-01)C AUTIO N: Make sure FFC Guard snaps into place. Push all corners to confirm FFC Guard is properly seated.Install 15P Connector Assy. 1-910-021-64 on CN5701. Dresswires in coatedlead pin (CLP5700).1112Fix position of TA Bracket with 3x8mm screws [2 places]. p/ n: 2-580-593-01Route wires of 1-910-021-64 under tab on DM SheetShield, when installing TA bracket.C AUTIO N: Make sure wires do not pinch on metal parts.-Phillips Screw Driver- 5kg-cm +-0.5kg-cmPlease Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI) 40 KF-E42A10/E50A10KF-E42A10/E50A10B BLOCK ASSEMBLY (4 OF 5)Caution PointsTool / Torque13 14Install Optical Unit Bracket, retention screw. Fixbracket/ screw with 3x12mm screw.Install complete digital sub-unit into Digital Shield case.C AUTIO N: Make sure cables at top of case do not pinch on metal parts.15 16Install 3x8mm screws [5 places] , LVDSSpring Plate (p/ n:2-342-919-01) and M3 Clamp (p/ n:2-594-860-01)C AUTIO N: Note direction and location of M3 Clamp.C AUTIO N2: Take caution when installing screw with LVDSSpring plate. Tip of screwdriver can damage LVDSConnector.Install Shield Cover. Apply 3x8mm screws [6 places] , and M3 Clamp (p/ n:2-594-860-01).C AUTIO N: Note direction and location of M3 Clamp-Phillips Screw Driver- 5kg-cm +-0.5kg-cmPlease Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI) 41 KF-E42A10/E50A10KF-E42A10/E50A10B BLOCK ASSEMBLY (5 OF 5)Caution PointsTool / Torque17Install Final 3x8mm screw in bottom of B-Block.-Phillips Screw Driver- 5kg-cm +-0.5kg-cmPlease Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI) 42 KF-E42A10/E50A10KF-E42A10/E50A10C SHIELD ASSEMBLY (1 OF 3)Caution PointsTool / Torque1 2Install conductive Tape onto lower C-shield.(tape p/ n: 2-655-492-31)Use lower edge of shield as guide for vertical alignment. Use left side of metal tab as horizontal alignment guide.Fold excess tape over metal tab. Gasket tape must not hang over metal tab (short circuit can happen).34Install 2ndconductive tape (p/ n:2-655-492-31)Use line of Jig lands as vertical alignment reference. Use edgeof lower shield cut-out as horizontal alignment reference.5Fold excess conductive tape over lower edge of C-Shield.Install C-Bd into Lower Metal Shield. Apply 3x8mm screwsand One clampScrew p/ n:2-580-593-01; M3 Wire Holder p/ n:2-594-860-01-Phillips Screw Driver-All screws 5kg-cm +-0.5kg-cm6Apply 2ndconductive tape to top of C-Bd. 43 KF-E42A10/E50A10KF-E42A10/E50A10C SHIELD ASSEMBLY (2 OF 3)Caution PointsTool / Torque7 8Install upper C-Shield case. Apply x2 3x8mm screws.P/ n: 2-580-593-01[2 places]Apply x2 3x8mm screws on side of C-Shield assembly.P/ n: 2-580-593-01[2 places]910Install 3x8mm screw over LVDSConnector. P/ n:2-580-593-01C AUTIO N: Be careful when installing screw. Driver tip can damaagethe connector!11Apply purselocks to top of C shield case. P/n:3-704-444-11[2 places]Install 3x8mm screw on side of C-Bd shield.P/ n: 2-580-593-01-Phillips Screw Driver-All screws 5kg-cm +-0.5kg-cm12Apply purselocks to bottom of shield case.p/ n: 3-704-444-11[3 places]; 4-077-726-01[1 place] 44 KF-E42A10/E50A10KF-E42A10/E50A10C SHIELD ASSEMBLY (3 OF 3)Caution PointsTool / Torque13 14Install 20x40 himelon on LVDSconnector [2 places] .Loop Cable 2 times around plastic clipHimelon p/ n:2-652-064-01; clip p/ n:3-080-039-01C AUTIO N: Please follow wire dressing/ routing exactly as shown. Variations in wire dressing/ routing can negativelyeffect the EMI characteristics.Apply 20x50mm himelon tape over looped cable.Himelon P/ n: 4-079-129-21 [1 place]Please Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI) 45 KF-E42A10/E50A10KF-E42A10/E50A10CHASSIS ASSEMBLY (1 OF 3)Caution PointsTool / Torque1 2Install GTA-Bd on G Bracket (p/ n:2-593-078-31). Apply3x12mm screws to fix PWB to bracket [2 places] .P/ n: 7-685-648-79.Install AGU Shield (p/ n:2-645-526-02) with reverse locks (p/ n:4-100-521-01) [3 places] on B-Side of AGA PWB.34Install P-Bd on AGA-Bd (inside shield enclosure). Apply 3x8mm screws to fix PWB [2 places].Install Radiation Sheet to IC9500 and IC9521 on B-Side of P-Bd.p/ n: 2-635-627-01 [2 places] .-Phillips Screw Driver-[3x12mm]-7kg-cm +-0.5kg-cm-[3x8mm]- 5kg-cm +-0.5kg-cm 46 KF-E42A10/E50A10KF-E42A10/E50A10CHASSIS ASSEMBLY (2 OF 3)Caution PointsTool / Torque5 6Install Connector Assy 1-910-015-20 between CN8402 and CN9504. Dress cablesin two coated pinsmounted on AGA-Bd.CAUTION: Dress wires above P-Bd shield PARALLEL toPWB. Coated pin and wires must touch P-Bd shield.Install Shield covers (p/ n:2-596-915-01; 2-596-915-11) on AGA-Bd.78Install Conn. Assy. 1-910-015-23 on CN8815 and dress in coated lead pin.Install Conn. Assy. 1-910-015-28 to CN8404 and dressin coated lead pin CL8003.C AUTIO N: Make sure clamp and cables are touching side of shield cases.-Phillips Screw Driver-[3x12mm]-7kg-cm +-0.5kg-cm-[3x8mm]- 5kg-cm +-0.5kg-cmPlease Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI) 47 KF-E42A10/E50A10KF-E42A10/E50A10CHASSIS ASSEMBLY (3 OF 3)Caution PointsTool / Torque9Install AGA-Bd on GTA-Bd.C AUTIO N: Make sure connector is completelyconnected/ locked. Make sure there is no gapbetween mating parts.10Install Conn. Assy. 1-910-015-17 Lighning ground to GTA-BdCN6011 CN6012. Use 20x50mm himelon tape to hold insulation tube against AGU shield (4-079-129-21).CAUTION: Make sure wires are slightly higher than the top of heat sinks adjacent to AGU shield. This is LOWER than on TROY DIGITAL models.-Phillips Screw Driver-[3x12mm]-7kg-cm +-0.5kg-cm-[3x8mm]- 5kg-cm +-0.5kg-cm10aPlease Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI) 48 KF-E42A10/E50A10KF-E42A10/E50A10K BOARD ASSEMBLYCaution PointsTool / Torque1Install K-Bd into K-Bracket (p/ n:2-593-079-11). Fix K-Bd with 3x12mm screw(p/ n:7-685-648-79) [2 places].Install Conn. Assy. 1-910-015-19 in CN3002. Apply 11mm purselock (p/ n:4-049-281-01) andone loop to cable (as shown).Install Wire harness saddle (p/ n:4-071-125-11) to K-Bracket.Install Conn. Assy. 1-910-015-30 to CN3001-Phillips Screw Driver-[3x12mm]- 7kg-cm +-1.0kg-cm 49 KF-E42A10/E50A10KF-E42A10/E50A10LIGHTNING GROUND INSTALLATION (1 OF 4)Caution PointsTool / Torque1 2Position Lightning ground wire (p/ n:1-910-015-17).Use Cable tie on cables to position cable just right ofpurselock on C-Shield case.Apply 20x50mm himelon tape to secure wires on Optical Block.P/ n: 4-079-129-21.C AUTIO N: Make sure to confirm position of wire before applying himelon.In addition make sure no bubbles or gaps are under the tape afterapplying.34Route all lightning ground wires UNDER Fan on Duct Block.Dress Lightning Ground wires inside long purselock on C-Shieldp/ n:4-077-726-10Please Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI) 50 KF-E42A10/E50A10KF-E42A10/E50A10LIGHTNING GROUND INSTALLATION (2 OF 4)Caution PointsTool / Torque5 6Route all lightning ground wires behind supportbrace, and around duct.Install Clamp-On Ferrite core (p/ n:1-543-830-011; TDK ZCAT2032-0930)78CAUTION: Make sure Ferrite Core is COMPLETELY CLOSED.2ndView of installed Clamp-On Ferrite CorePlease Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI) 51 KF-E42A10/E50A10KF-E42A10/E50A10LIGHTNING GROUND INSTALLATION (3 OF 4)Caution PointsTool / Torque9Install Faston Tabs in F-Pin Terminal Bracket. Any oneof the three terminals on the bracket can be used. Main point is to secure BOTH faston terminals on thebracket.10CAUTION: Make sure that excessive force is not used to secure the faston terminals on the bracket. Bending the bracket upwards is NG condition. It will push the plastic bracket out of alignment, making it difficult to install rear cover later.11C AUTIO N: When routing the Lightning ground, makesure the cables do not bend upwards near theOptical Block. Wire MUSTremain routed low nearOptical block.11aPlease Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI) 52 KF-E42A10/E50A10KF-E42A10/E50A10LIGHTNING GROUND INSTALLATION (4 OF 4)Caution PointsTool / Torque9Apply 20x50mm himelon tape to cables above Lamp Door.Application of tape keepswires from moving and potentially pinching between rear cover and ductassembly.Tape p/ n:4-079-129-21 53 KF-E42A10/E50A10KF-E42A10/E50A10LOWER MAIN HARNESS INSTALLATION (1 OF 3)Caution PointsTool / Torque1234Route Lower Harness cable in FRONTof tall purselock. Route LVDSCable (from C-Shield) BEHIND tall purselock.Route ALL cables in M3 Clamp (including Upper Harnescables).Route wires of 1-910-021-62 in purselock (center-bottom) on C-Shield. Purselock p/ n:3-704-444-11C AUTIO N: Note black tape is LEFTof purselock. Use the tape position for alignment reference.-Phillips Screw Driver-[3x12mm]- 7kg-cm +-1.0kg-cmPlease Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI)Lower Main Harness Diagram (p/ n:1-910-021-62) Use split in Lower Harness ( 5-1 on diagram) as a reference toplace cables in purselock on bottom-right side of C-Shieldp/ n:3-704-444-11.C AUTIO N: Note Taping on Cable is LEFTof purselock. Use theTaping as reference for aligning cable placement.5-1 54 KF-E42A10/E50A10KF-E42A10/E50A10LOWER MAIN HARNESS INSTALLATION (2 OF 3)Caution PointsTool / Torque56Install 11mm purselock just below M3 Clamp as shown onpicture. Reason for purslelock is to keep wires together. Wires need to be controlled to prevent pinch points whenB-Block isinstalled.11mm purselock p/ n:4-049-281-01Route all cables through the C cut-out in the duct cover. The 11mm purselock should be BEHIND the C cut-out in black plastic duct cover.78C AUTIO N: Route Upper Harness cables on the SIDEof the duct cover. Keep cables away from FRONTof the duct cover. ALL cables must not be routed in the front of the duct cover because of pinch points created when B-Block is installed.C AUTIO N: Make sure Upper Harness Cable isNOTrouted in FRONTof the Duct Cover. This causesPinch Point when B-Block isinstalled and can damage cables.-Phillips Screw Driver-[3x12mm]- 7kg-cm +-1.0kg-cmPlease Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI) 55 KF-E42A10/E50A10KF-E42A10/E50A10LOWER MAIN HARNESS INSTALLATION (3 OF 3)Caution PointsTool / Torque910Apply one loop around cable above ferrite core withC-shield M3 Clamp. Reason is to hold ferrite coresteady during transportation (prevents excessivemovement).Route wires UNDER AGA Board (on chassis assy).Connect CN8005(10P), CN8003(40P w/ ferrite core).C AUTIO N: Make sure cables to not bind or pinchbetween plastic PWB support peg when insertingchassis assembly.-Phillips Screw Driver-[3x12mm]- 7kg-cm +-1.0kg-cmPlease Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI) 56 KF-E42A10/E50A10KF-E42A10/E50A10OVERALL ASSEMBLY (1 OF 3)Caution PointsTool / Torque1 2Install M3 Clamp and 3x12mm screw on optical block.Dress C to GTA connector (p/ n:1-910-021-69) as shown.C AUTIO N: Keep wires of 1-910-021-69 as low as possible.M3 clamp p/ n:2-594-860-01; 3x12mm p/ n:7-685-648-71 Dress Wires from Speaker, Speaker Grill and Side inputs in purselocks as shown. Speaker harnesswith ferrite cores are dressed in M4 Clamp andpurselock. After all cables are routed through slot in bottom cabinet, apply himelon tape to seal-off cables. Himelon will prevent cables fromcoming out of slot; pinch point for rear cover.p/ n M4 clamp: 2-594-861-01; 4x16mm screw p/ n:2-580-640-01Purselock p/ n: 4-035-160-01 [2 places] ; 40x8mm himelon p/ n:4-098-669-0134Install Special purselock p/n:4-077-726-11 [2 places] on GTA board. Place side input cables (p/n:1-910-015-34) and speaker grill cables (p/n:1-910-015-25) in purselocks. Apply ferrite core in between purselocks to all cables routed in purselocks.Ferrite core: TDK ZCAT2132-1130; p/n:1-500-386-11Wire Routing for S-Master power Cable (p/ n:1-910-015-30).C AUTIO N: Make sure cable/ tubing does not sit on top of heat-sink. Damage can occur to cable if routed on top of heatsink(sharp edges).-Phillips Screw Driver-[3x12mm]-7kg-cm +-0.5kg-cm-[4x16mm]- 13kg-cm +-1.0kg-cmPlease Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI) 57 KF-E42A10/E50A10KF-E42A10/E50A10OVERALL ASSEMBLY (2 OF 3)Caution PointsTool / Torque5 6Connect CN8814(6P), CN8004(40P), and CN8400(6P) on AGA-Bd. Routecables along stacking boss.Dress lighning ground cables (p/ n:1-910-015-17) in tall purselock (p/ n:4-077-726-11). Twist purselock to close it.78CAUTION: Make sure AC cable is dressed to the LEFT of the Lightning Ground Wires (underneath wires). If AC cables are routed OVER the Lightning Ground Wires, the AC cable will push on the Lightning Ground Wires when the ferrite core on the AC cord is dressed in the M3 Clamp (on Terminal Bracket). This pressure on the Lightning Ground Wires can cause the terminals to bend/break and dislocate from GTA-PWB.Dress AC Cord (above the Ferrite core) with M3 clamp installed on Terminal Bracket, and insert AC Grommet in slot on the Terminal Bracket.-Phillips Screw Driver-[3x12mm]-7kg-cm +-0.5kg-cm-[3x8mm]- 5kg-cm +-0.5kg-cmPlease Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI)C AUTIO N: Make sure Clamp-on Ferrite core isclosed/ locked. Make sure wires are not pinched in between halves of the ferrite core (main reason whyferrite will not lock easily). 58 KF-E42A10/E50A10KF-E42A10/E50A10OVERALL ASSEMBLY (3 OF 3)Caution PointsTool / Torque9Connect S-Master Connector (p/ n:1-910-015-30) toAGA-Bd CN8001 (15P).C AUTIO N: Keep ferrite core and 11mm purselock/ bundled wire BEHIND the AGA-Bd.10Connect IRIS connector (from front of Optical Block) in AGA-BdCN8406 (8P).Dress both HDMI Cable (with ferrite core) and IRIS cable in angled purselock on bottom cabinet (p/n:4-355-912-11).CAUTION: Make sure both cable assemblies are dressed in purselock and that purselock is CLOSED after placing wires (twist to close).Please Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI) 59 KF-E42A10/E50A10KF-E42A10/E50A10RF TERMINAL ASSEMBLYCaution PointsTool / Torque1Install F-Pin Cable (p/ n:1-829-088-11) and metal RFBracket(p/ n:2-659-419-02) on plastic Antenna Bracket (p/ n:2-593-082-11).-3/8 (11mm) Hex Driver- 7kg-cm +-1.0kg-cm2Install Hex Nut (p/ n:3-682-691-21) to F-Pin cable to securecable to Antenna Bracket.Do Not Be nd m e ta l RF Bra c ke twhe n insta lling He x nut on F- PinC a b le . Be nd ing RF Bra c ke t willc a use m is- a lignm e nt with re a rc ove r.It will ma ke insta lla tion of re a rc ove r d iffic ult. 60 KF-E42A10/E50A10KF-E42A10/E50A10SPEAKER GRILL ASSEMBLY (1 OF 3)Caution PointsTool / Torque12Install Conn. Assy. 1-910-021-67 on HB-Bd. Route wirein slot on Boss.C AUTIO N: Make sure wires are in slot before applyingLatch. Pinch point.Install Latch (p/ n:4-088-589-11) on slotted boss with 3x12mm screw.p/ n: 7-685-648-79C AUTIO N: Make sure wires do not pinch between boss and latch.3 4Attach connector to HA-Bd and route as shown.C AUTIO N: Make sure there is sufficient slack in the cable connected to HA-Bd, so that control door can open freely. If there is tension on the cable when the door is opened, the connection can be broken.Route wires of 1-910-021-67 in plastic tabs next toHA-Bd. Use UL Tape as alignment guides for correctposition of cables.-Phillips Screw Driver-[3x12mm]- 7kg-cm +-1.0kg-cmPlease Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI) 61 KF-E42A10/E50A10KF-E42A10/E50A10SPEAKER GRILL ASSEMBLY (2 OF 3)Caution PointsTool / Torque56Install 20x50mm Himelon tape (p/ n:4-079-129-21) as shown.Install M3 clamp (p/ n:2-594-860-01) and 3x12mm screw(p/ n:7-685-648-79) [2 places] .C AUTIO N: Make sure himelon is applied with no bubbles in the tape. Reason for tape is for sound vibration prevention.Position Ferrite core with one loop on 1-910-021-67 over himelon tape.Secure ferrite core with M3 clamps on each side of ferrite. Wrap all wiresinside the M3 clamps.78Apply Himelon tape strip over ferrite core to prevent sound vibration or damage from transportation.Make sure ferrite core is secure by eliminating as much slack on the tape as possible.Attach 2 pieces of 20x50mm himelon tape end-to-end to form one long piece. Overlap around 10mm of tape.p/ n: 4-079-129-21-Phillips Screw Driver-[3x12mm]- 7kg-cm +-1.0kg-cmPlease Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI) 62 KF-E42A10/E50A10KF-E42A10/E50A10SPEAKER GRILL ASSEMBLY (3 OF 3)Caution PointsTool / Torque9 10Install Latch (p/ n:4-088-589-11) with 3x12mm screw (p/ n:7-685-648-79).C AUTIO N: Make sure wires do not pinch between latchand slot in boss.Install Latch (p/n:4-088-589-11) with 3x12mm screw (p/n:7-685-648-79) on theopposite side of the ferrite core (next to wire guide).CAUTION: Make sure wires do not pinch between latch and slot in boss.1112Fix position of Cable Holder with 3x12mm screws (p/ n:7-685-648-79) [2 places].C AUTIO N: Make sure no wires pinch in between grill and cable holder.Route wires through the cable holder (p/ n:2-599-956-01).C AUTIO N: Make sure cables are routed under eachclip on the holder. Any cables not routed underclips may pinch on speaker grill when installed.-Phillips Screw Driver-[3x12mm]- 7kg-cm +-1.0kg-cm13Please Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI) 63 KF-E42A10/E50A10KF-E42A10/E50A10TERMINAL ASSEMBLY (1 OF 2)Caution PointsTool / Torque12Install Terminal shield (p/ n:2-596-920-01)Install HPC Assy.Use 4x16mm screw to fix HPC Assy. Use M4 Clamp on one screwScrew p/ n: 2-580-640-01M4 Clamp p/ n: 2-594-861-01Install Conn. Assy. 1-910-015-31 and dress in M4 ClampInstall Faston Wire Assy. 1-910-015-32 on ground tab on terminal shield.C AUTIO N: Make sure Terminal Shield isinstalled under BOTH plasticclips. -Phillips Screw Driver-[4x16mm]-13kg-cm +-1.0kg-cm 64 KF-E42A10/E50A10KF-E42A10/E50A10TERMINAL ASSEMBLY (2 OF 2)Caution PointsTool / Torque3 4Install purselock (p/ n:4-077-726-10); M3 clamp (p/ n:2-594-860-01) and 3x12mm screw(p/ n:7-685-648-79)Install Connector Cap (p/ n:2-593-083-01) and 3x12mm screw(p/ n:7-685-648-79).5Attach Cushion Foot to side of terminal bracket to hold AC Cord Plug in Plug holder.CAUTION: Make sure plug cannot dislocate from plug holder after installing cushion foot.-Phillips Screw Driver-[3x12mm]-7kg-cm +-1.0kg-cm6CAUTION: BEFOREInstalling Terminal Bracket, confirm no cables are in between HDMI and Lower Shield Covers. 65 KF-E42A10/E50A10KF-E42A10/E50A10UPPER MAIN HARNESS INSTALLATION (1 OF 6)Caution PointsTool / Torque1 2Upper Main Harness Diagram (p/ n:1-910-021-65)Dress M4 wire clamp next to split in upper harness. Keep cable tie to theLeft of the clamp. Use short 3P connector ( 4-3 on diagram) as a reference.34Secure opposing side of the upper harness with M4 clamp (right of first M4 clamp Over right side of Optical Block).M4 clamp p/ n:2-594-861-01; 4x16mm screw p/ n:2-580-640-01C AUTIO N: Direction and routing of cable. Cable is seated in front of foam gasket with M4 clamp bent down and inwards.Wrap M4 wire clamp as shown to secure the upper harness to thebottom cabinet (located over left side of Optical block).M4 clamp p/ n:2-594-861-01; 4x16mm screw p/ n:2-580-640-01C AUTIO N: Direction and routing of cables. Cable is seated in frontof black foam gasket with M4 clamp bent down and inwards.Philips screwdriver-[4x16mm screw]- 13kg*cm +-1.0kg*cmPlease Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI) 66 KF-E42A10/E50A10KF-E42A10/E50A10Caution PointsTool / Torque5 6Route Ballast Power Cable (p/ n:1-910-015-27) BEHIND thepurselock (p/ n:4-035-160-01) and along duct block cover.Route Ballast Sensor leads(beige connector) inside purselock, route DuctFan leads (black 3P connector) to the LEFTand into the purselock.7 8Push Ballast power cables BEHIND the black duct block cover. There is a ridge on the corner formed by the cover where the cables can be routed.Route lamp fan (white 3p connector) leads (belowduct block) left and into the purselock on top ofthe duct block.Please Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI)UPPER MAIN HARNESS INSTALLATION (2 OF 6) 67 KF-E42A10/E50A10KF-E42A10/E50A10Caution PointsTool / Torque9 10Connect upper main harness leads to lamp fan, andballast sensor connectors. Connect Lamp door sensor connector (grey/ white wires) left of lamp fan.Completed Duct block connection.Note lamp door sensor cables (grey/ white) are routed OUTSIDEof thepurselock.11 12Dress All duct block/ sensor cables (except ballast power cables) in M4 clamp.M4 clamp p/ n:2-594-861-014x16mm screw p/ n:2-580-640-01Connect duct fan (black 3P connector) to uppermain harness mating connector ( 4-3 on diagram)-Phillips Screw Driver-[4x16mm screw]-13kg*cm +-1.0kg*cmPlease Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI)UPPER MAIN HARNESS INSTALLATION (3 OF 6) 68 KF-E42A10/E50A10KF-E42A10/E50A10Caution PointsTool / Torque1314Dress Ground wire from F-Pin Cable (p/ n:1-829-088-11), fan power leads (red/ white), and lamp door sensor leads(grey/ white) in M4 wire holder with one loop.Install 20x50mm himelon tape on top of duct cover. Use circular molding mark to center tape horizontally. Use edge of duct coverfor vertical alignment.Tape p/ n:4-079-129-2115 16Install Clamp-On ferrite core to all cables (except ballast power cables) on top of duct block.Ferrite core: TDK ZCAT2032-0930; p/ n:1-543-830-11Using 2 pieces of 20x50mm himelon tape, overlaparound 10mm to create one long piece.Please Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI)-Phillips Screw Driver-[4x16mm screw]-13kg*cm +-1.0kg*cmUPPER MAIN HARNESS INSTALLATION (4 OF 6) 69 KF-E42A10/E50A10KF-E42A10/E50A10Caution PointsTool / Torque17C AUTIO N: Please confirm ferrite is closed/ locked.Please Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI)18Secure ferrite core over duct block by using two pieces of himelontape (overlapped). Use circular molding mark as horizontal ref-erence. Apply edge of tape between circular molding mark, and top of molded text (vertical alignment).CAUTION: Make sure ferrite is tightly taped to top of duct block.Any slack will cause the ferrite core to move during transportationwhich can damage/dislocate ferrite core.19Install RF Bracket/Cable on Bottom cabinet4x16mm screw (p/n:2-580-640-01) [2 places]20Another view of completed duct block assembly.Note wire routing (especially around purselock).-Phillips Screw Driver-[4x16mm screw]-13kg*cm +-1.0kg*cmUPPER MAIN HARNESS INSTALLATION (5 OF 6) 70 KF-E42A10/E50A10KF-E42A10/E50A10Caution PointsTool / Torque21Upper main harness installed in bottom cabinet.Please Follow All CAUTION points listed. It is important to control VARIATION of wire routing for minimizing Electro MaagneticInterference (EMI)22After docking chassis, connect CN8002(14P), CN8403(3P), and CN8410(15P)Dress CN8002 cables with mounted black lead pin (CL8002).23Connect Optical block fan connector(black 3P) to upper harness.Bundle slack wire below connector with 5mm purselock (p/n:3-703-981-02).24On lower right side of duct block, connect temperature sensor, lamp switch,lamp temperature connectors.-Phillips Screw Driver-[4x16mm screw]-13kg*cm +-1.0kg*cmUPPER MAIN HARNESS INSTALLATION (6 OF 6)71KF-E42A10/E50A10KF-E42A10/E50A102-1. USING THE REMOTE COMMANDER FOR ELECTRICAL ADJUSTMENTSTo adjust various set features, use the Remote Commander to put the set into service mode to display the service menus and categories.Equipment Needed: Pattern Generator (with component outputs) Oscilloscope Digital multimeter2-2. ACCESSING SERVICE ADJUSTMENT MODE1. TV must be in standby mode. (Power off).2. Press the following buttons on the Remote Commander within a second of each other: DISPLAY Channel 5 Volume + POWER.ENTNRUTERSLOOTTV/VIDEO MUTINGDVD/VCRSAT/CABLEFUNCTIONTV DVRPOWER TV POWERJUMP TV/SAT MTS/SAP FREEZESOUND PICTURESURWIDEW A G EVISUAL SEARCH PAUSEPLAYSTOPREC REC PAUSE REC STOPTOPMENU MENU F1 F2GD IUEDIPSYALREPLAY ADVANCE NEXT PREVE T A GTVCH VOLDisplaysService MenusDISPLAYVOLUME (+)POWERJUMPRM-YA003 The rst service menu (TV) displays.SECTION 2: CIRCUIT ADJUSTMENTS2-3. VIEWING THE SERVICE MENUSUse the Remote Commander to view the 3 service menus options.1. To display the Service Menu that contains the Category you want to adjust, press JUMP on the Remote Commander. (For a complete list of the service Categories refer to Service Menus)STATUS 0 SERVICESHUTDOWN_LOG1 0 TV MICROSAIPH PROGRAM : 0.xxxBOOT : 0.xxxCHIMERA PROGRAM : 1.xxxPACK : 1.xxxOSD : x.xxxNVM A0 : x.xxxNVM AC : x.xxxNVM AE : ----HDMI : 1.xxxPress JUMPCONFIGRATION 00 0 SERVICECP18_COLOR_SYS 00 00A BE MICROG-SAIPHTV MICROBE MICRONVM : 0.xxx-0000SRV_TEST TEST_PICTURE100 G-SAIPH0 SERVICESAIPH PROGRAM : 0.xxxBOOT : 0.xxxNVM : 0.xxx-0000FONT : 0.xxxPress JUMPPress JUMPSample TV Service Menu72KF-E42A10/E50A10KF-E42A10/E50A102-4. USING THE REMOTE COMMANDER TO CHANGE SERVICE DATAUse the buttons on the Remote Commander to access the service menu items and adjust the data values.ServiceMenuCategoryAdjustmentItemItem NumberData ValueSTATUS 0 SERVICESHUTDOWN_LOG1 0 TV MICROSAIPH PROGRAM : 0.xxxBOOT : 0.xxxCHIMERA PROGRAM : 1.xxxPACK : 1.xxxOSD : x.xxxNVM A0 : x.xxxNVM AC : x.xxxNVM AE : ----HDMI : 1.xxxNVM : 0.xxx-00001. Access Service Adjustment Mode and select the Service Menu that contains the Category with the Adjustment Item you want to change.2. To change the Category, press 2 or 5 on the Remote Commander. Note: Pressing 2 or 5 only changes the categories within the Service Menu displayed. To change a Category on one of the other Service Menus, press the JUMP button until the correct Service Menu is displayed.3. To change the Adjustment Item, press 1 or 4 on the Remote Commander.4. To change the Data Value, press 3 or 6 on the Remote Commander. Note: To go back to the last saved Data Value, press 0 then ENTER on the Remote Commander to read the memory.5. To save the changes, press MUTING then ENT to write into memory.6. To exit service mode, turn the power off by pressing POWER . Wait 2 minutes before restarting the set to allow the fans to completely shut down or the Service Menu will appear on the screen.ENTNRUTERSLOOTTV/VIDEO MUTINGDVD/VCRSAT/CABLEFUNCTIONTV DVRPOWER TV POWERJUMP TV/SAT MTS/SAP FREEZESOUND PICTURESURWIDEW A G EVISUAL SEARCH PAUSEPLAYSTOPREC REC PAUSE REC STOPTOPMENU MENU F1 F2GD IUEDIPSYALREPLAY ADVANCE NEXT PREVE T A GTVCH VOL6035124IncreaseData ValueDecreaseData ValueDisplayPrevious CategoryDisplayNext CategoryDisplayPrevious ItemDisplayNext ItemDisplaysService MenusMUTINGJUMPENTReads data from last saved NVMWrites data into memoryRM-YA00373KF-E42A10/E50A10KF-E42A10/E50A10SERVICE MENUS (CATEGORIES ONLY)79790,&52 *6$,3+%(%(0,&5267$786 659B7(67 &21),*85$7,21&21),* /3)7781(5&& &&3B&967)$1 &&3BEP GWEP GWEP GWEP GW