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SonneWarmixAddtives A Warm Mix Asphalt Technology by Sonneborn Global WMA Workshop Iowa Cty, IA October, 30-31st, 2013

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SonneWarmix™AddtivesA Warm Mix Asphalt Technology

by

Sonneborn

Global WMA Workshop

Iowa Cty, IA

October, 30-31st, 2013

Company Overview – Who isSonneborn?

Business Overview

World’s largest supplier of white oils, petrolatum's, waxes and other high purity and pharmacopeia specialty hydrocarbon products –established in 1903 -

Used as raw materials and additives in the production of numerous end products: plastics resins, elastomers, vulcanized, catalysts, moisturizers, cosmetics, pharmaceuticals, food lubricants, food coatings, consumer household products, specialty compressor lubricants

Headquartered in Mahwah, New Jersey; production facilities in Pennsylvania and The Netherlands; privately owned

2011 sales of ~$350 million

Sonneborn Commitment to Growth

Emphasis on new products and innovation

Full capability small scale pilot plant

Investing €15 million in the expansion and consolidation of European petrolatum production facilities

Development of “non-traditional” wax components as a Warm Mix Asphalt Technology.

SonneWarmix™

On-Going Research

Mixture Testing

Workability

UMass Dartmouth AWD

Moisture Damage

HWTD

AASHTO T-283

E* ratio

Surface Energy

Stiffness

AMPT

Rutting

HWTD

Flow number

Note: Mixtures with RAP, RAS, and Rubber are included 7

Binder Testing

PG Grading with different dosages

MSCR test

LAS Linear Amplitude Sweep Test

8

11/12/2013 9

What does the SonneWarmix additives do for you ?

Lower temperatures at the plant and job site—by 50+ F

degrees

Allow high %’s of RAP and RAS which is an additional cost

savings

Increase your haul times

Start up your season early or extend your season

Use as a compaction aid with GTR or PMA mix-designs

Easy to use—it is already pre mixed in the liquid binder—

which mean no additional equipment required

Easier hand work as the mix design is much more

workable with our additives

Lower emissions and an environmentally safer workplace

Typical Properties:

■ Liquid at 200ºF.

■ Melt Point: 170-180ºF.

■ Color: Dark brown.

SonneWarmix™

Warm Mix Asphalt Additive

ADVANTAGESNo changes to current mix design procedure.

Compatible with all Performance Grade (PG) binders.

Increases mixture workability at lower temperatures.

Liquid in-line blending into binder at the plant or at the

terminal.

All raw materials are produced in the United States.

SonneWarmixTM is manufactured in the United States.

BENEFITSImproves compaction at 50ºF+ lower temperature.

Improved worker safety through greatly reduced

emission inhalation

Compatible with up to 40% RAP content

Greener environment: Lower emissions

Allows for extended haul distances and extends the paving season

APPLICATIONS

Can be used in all mix-designs

RAP mix designs

Polymer modified mixes

Asphalt Rubber

Thin overlay

SonneWarmixTM is a proprietary blend of

waxes and hydrocarbons.

Mixtures Produced with SonneWarmixTM

Exhibit Lower Emissions

SonneWarmix additives

SonneWarmix – WMA additive can be used in up to 25% RAP or 5% RAS, GTR, PMA mix designs

SonneWarmix RJ – Rejuvenator - can be used with 30-60% RAP and/or 5+% RAS

SonneWarmix AS – a compound WMA additive and an anti-strip

SonneWarmix CA – a chip seal additve for rubber chip seal work

Cold patch and cutting fluid additive products

Summary of Other WMA Trials

using SonneWarmix™Saratoga Springs, NY: 6/28/2009

Bourne dale, MA: Route 3 10/15/2009

Petrolia, PA: 10/15/2009

Montreal, Quebec: 11/18/2009

Baltimore, MD: 6/15/2010

Chicago, IL 7/20/2011

Chantilly , VA 8/15/2012

Stockton, CA 9/24/2012

Benefits of the SonneWarmix

Does not alter PG grade of the liquid binder

Works very well to start the season early or prolong the season as it is an excellent compaction aid in colder weather

Works with multiple mix designs- RAP, RAS, PMA, GTR etc.

Goes right into the liquid binder so contractors do not require any additional steps

Discussion & Questions

SonneWarmix™

SonneWarmix™

HMA vs. WMA