solutions in motionshop1.jsys0.cafe24.com/web/upload/design/ko/mpl100.pdf · dx100 controller n...

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THRU-ARM CABLE MANAGEMENT END EFFECTOR UTILITIES TOOL MOUNTING FLANGE PALLET HANDLING BOX PALLETIZING MPL100 MPL100 Payload: 100 kg DX100 Controller n Patented multiple robot control supports up to 8 robots/72 axes. n Windows ® CE programming pendant with color touch screen and USB interface. n Faster processing speeds for smoother interpolation. Quicker I/O response. Accelerated Ethernet communication. n Supports all major fieldbus networks, including EtherNet/IP, DeviceNet, Profibus-DP . n Compliant to ANSI/RIA R15.06 and other relevant ISO and CSA safety standards. Optional Category 3 Functional Safety Unit. PALLETIZING Flexible Palletizing Solution n Four-axis MPL100 “Master Palletizing” robot has fast axial speeds and acceleration which reduces cycle times and increases production output. n Extensive 3,024 mm vertical reach provides for palletizing loads up to 108" high on a 42" pallet, or up to 105" on a 48" pallet. n 100 kg payload; 3,159 mm horizontal reach; ±0.5 mm repeatability. n Features internally routed air lines and wiring between base of robot and end-of- arm tool. n Hollow wrist provides wide range of wrist motion and maximum cable life. SOLUTIONS IN MOTIO N ® TOP REASONS TO BUY n High-performance robot maximizes productivity in layer handling applications n Internally routed air lines and wiring through all robot axes provides maximum system reliability n Palletizes trailer height loads

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Page 1: SOLUTIONS IN MOTIONshop1.jsys0.cafe24.com/web/upload/design/ko/MPL100.pdf · DX100 Controller n Patented multiple robot control supports up to 8 robots/72 axes. n ®Windows CE programming

THRU-ARM CABLE MANAGEMENT

END EFFECTORUTILITIES

TOOL MOUNTING

FLANGE

PALLET HANDLING

BOX PALLETIZING

MPL100MPL100Payload: 100 kg

DX100 Controllern Patented multiple robot control supports

up to 8 robots/72 axes.n Windows® CE programming pendant with

color touch screen and USB interface.n Faster processing speeds for smoother

interpolation. Quicker I/O response. Accelerated Ethernet communication.

nSupportsallmajorfieldbusnetworks,includingEtherNet/IP,DeviceNet,Profibus-DP.

n Compliant to ANSI/RIA R15.06 and other relevantISOandCSAsafetystandards.OptionalCategory3FunctionalSafetyUnit.

• PALLETIZING •

Flexible Palletizing SolutionnFour-axisMPL100“MasterPalletizing”

robot has fast axial speeds and acceleration which reduces cycletimesand increases production output.

nExtensive3,024mmverticalreachprovidesfor palletizing loads up to 108" high on a 42"pallet,orupto105"ona48"pallet.

n100kgpayload;3,159mmhorizontalreach;±0.5mmrepeatability.

nFeaturesinternallyroutedairlinesandwiringbetweenbaseofrobotandend-of-arm tool.

nHollowwristprovideswiderangeofwristmotion and maximum cable life.

SOLUTIONS IN MOTION®

TOP REASONS TO BUYnHigh-performancerobotmaximizesproductivityinlayerhandling applications

nInternallyroutedairlinesandwiring through all robot axes providesmaximumsystemreliability

n Palletizes trailer height loads

Page 2: SOLUTIONS IN MOTIONshop1.jsys0.cafe24.com/web/upload/design/ko/MPL100.pdf · DX100 Controller n Patented multiple robot control supports up to 8 robots/72 axes. n ®Windows CE programming

Alldimensionsaremetric(mm)andforreferenceonly.Please request detail drawings for all design/engineering requirements.MPL100 ROBOT

Structure VerticalarticulatedtypeControlled Axes 4Payload 100 kg (220.5 lbs)Vertical Reach 3,024mm(119.1")Horizontal Reach 3,159mm(124.4")Repeatability ±0.5 mm (0.02") S-Axis(Turning/Sweep) ±180° Maximum L-Axis(LowerArm) +90°/-45° Motion U-Axis(UpperArm) +15.5°/-120° Range T-Axis(WristTwist) ±360° S-Axis 140°/s Maximum L-Axis 140°/s Speed U-Axis 140°/s T-Axis 305°/sApproximate Mass 1,700kg(3,748.5lbs)Brakes All axesPower Rating 9.5kVAT-Axis Allowable Inertia 80kg•m2

Internal User Electrical Cable 23conductors+groundInternal User Air Hose 5–3/8"PTconnectorsFieldbus Cable Tube To Upper Arm Yes

MPL100 SPECIFICATIONS

ALLOWABLE WRIST LOAD

Center of T-axis flange rotation

900 800 700 600 500 400 300 200 100 100 200 300 400 500 600 700 800 900

10020030040050060070080090010001100LB (mm)

LB

1000 1000LT (mm)

LT

W=100 kgW=80 kg

DEA BC

B

18

PCD Ø125

30°

625 616

2529

R1124

R3159R1037

2664

2747

1241

D

640

640

Ø12 THRU

2X Ø20 THRU8X Ø22 THRU

VIEW A

T -POINT

Ø160Ø63

10X M10X1.5 x16mm2XØ10 x8mm

VIEW B

P-POINTT -POINT

12191067

12191067

3159

270 1400 250

220220

540

360320

360300

320540

820

3024

VIEW C

8

VIEW D

TUBE FOR FIELDBUS CABLE (I.D. Ø12)(IN BOX)

INTERNAL USER CABLE CONNECTORJL05-2A24-28SC (WITH CAP)MATING CONNECTOR JL05-6A24-28PWILL NOT BE PROVIDED, BUT CABLES ARE AVAILABLE AS AN OPTION

INTERNAL USER AIR HOSE PT3/8” (A,B,C,D,E)WITH PIPE PLUG

TUBE FORFIELD BUS CABLEI.D. Ø12 (IN BASE)

R697

CA

WILL NOT BE SUPPLIED, BUT CABLES ARE AVAILABLE AS AN OPTION

MATING CONNECTOR JL05-6A24-28S

INTERNAL USER CABLE CONNECTORJL05-2A24-28PC(WITH CAP)

INTERNAL USER AIR HOSE PT3/8” (A,B,C,D,E) WITH PIPE PLUG

TUBE FOR FIELDBUS CABLE (I.D. Ø12) (IN BOX)

D EA B C

TECHNICALSPECIFICATIONSSUBJECTTOCHANGEWITHOUTNOTICEDS-452-E©2013YASKAWAAMERICA,INC.DECEMBER2013

MOTOMANISAREGISTEREDTRADEMARK WINDOWSISAREGISTEREDTRADEMARKOFMICROSOFT

ALLOTHERMARKSARETHETRADEMARKSAND REGISTEREDTRADEMARKSOFYASKAWAAMERICA,INC.

www.motoman.comYASKAWAAMERICA,INC.nMOTOMANROBOTICSDIVISION

100AUTOMATIONWAY,MIAMISBURG,OHIO45342TEL:937.847.6200nFAX:937.847.6277

Dimensions (mm) 800(w)x1,000(h)x650(d)(31.5"x39.4"x25.6")Approximate Mass 250kgmax.(551.3lbs)Cooling System Indirect coolingAmbient Duringoperation:0°to45°C(32°to113°F) Temperature Duringtransitandstorage:-10°to60°C(14°to140°F)Relative Humidity 90%max.non-condensingPrimary Power Requirements 3-phase,240/480/575VACat50/60HzDigital I/O StandardI/O:40inputs/40outputsconsistingof16systeminputs/ NPN-Standard 16systemoutputs,24userinputs/24useroutputs PNP-Optional 32TransistorOutputs;8RelayOutputs Max.I/O(optional):2,048inputsand2,048outputsPosition Feedback ByabsoluteencoderProgram Memory JOB:200,000steps,10,000instructions CIOLadderStandard:15,000stepsExpanded:20,000stepsPendant Dim. (mm) 169(w)x314.5(h)x50(d)(6.7"x12.4"x2")Pendant Weight .998kg(2.2lbs)Interface OneCompactFlashslot;OneUSBport(1.1)Pendant Playback Teach/Play/RemoteKeyswitchselectorServoOn,Start,Hold,and Buttons EmergencyStopButtonsProgramming Language INFORMIII,menu-drivenprogrammingMaintenance Functions Displaystroubleshootingforalarms,predictsreducerwearNumber of Robots/Axes Upto8robots,72axesMulti Tasking Upto16concurrentjobs,4systemjobsFieldbus DeviceNetMaster/Slave,ABRIO,Profibus,Interbus-S,M-Net, CCLink,EtherNetIP/SlaveEthernet 10BaseT/100BaseTXSafety Dual-channelEmergencyStopPushbuttons,3-positionEnableSwitch, ManualBrakeRelease MeetsANSI/RIAR15.06-1999,ANSI/RIA/ISO10218-1-2007andCSAZ434-03**SeeDX100Controllerdatasheet(DS-399)forcompletespecifications

DX100 CONTROLLER SPECIFICATIONS**