Solutions for Product Obsolescence

PSMC Spring 2017

MIL-STD-883 Certified

IDEA-STD-1010ACCAP101

SAE AS5553AS6081

Class Q

DLAQML

Certified

A Texas Based CompanySince 2004

12908 Trails End Road, Suite E Leander, TX 78641

www.xtremesemi.com

CAGE CODE: 3RNH0

Company Information

Who is XTREME Semiconductor?A “Solutions” company created to provide high value, guaranteed solutions for your Obsolete, Legacy and End-of-Life semiconductor products

Provider of diverse solutions designed to meet your specific system requirementsIndependent Distributor with “Certified EOL Product”

MIL-STD-883 Certified

IDEA-STD-1010ACCAP101

SAE AS5553AS6081

Class Q

DLAQML

Certified

Company Time LineFeb-04: Founded XTREME SemiconductorApr-04: Purchased Cirrus Logic ADC Product line from Maxwell

Technologies, 12, 14, and 16-bit ADCJul-04: Received Transitional DLA QML Certification Apr-06: Received full DLA QML CertificationApr-06: Received DLA MIL-STD-883 Lab Suitability CertificationJul-07: Introduced Certified EOL Product offeringMar-12: Introduced Chip Recovery “ChiPR” Product offeringJul-14: Purchased PowerTech, High Power/Voltage TransistorsApr-17: DLA QTSL/QSLD Certification for EOL Product (pending)

Markets Served

Military/AerospaceSpaceGeophysicalCommercial/IndustrialMedical

XTREME Capabilities & Services

Product Design

& Quality

Management

CustomAssemblyPackaging

Screening

Electrical Testing

Quality Conformance

Inspection (QCI)

Radiation Testing

Certified EOL

Product

Chip Recovery

ChiPR

Quality/ReliabilityHi-Reliability product

MIL-PRF-38535 QML (DLA Certification) MIL-STD-883 (Processes and Procedures, DLA Certified) Strict compliance with industry standard for assembly, test and

qualification.Distribution: Certified EOL Product

XP 290 – XTREME Semiconductor Process Flow AS6081 Compliance Available DLA QTSL/QSLD Certified (Pending April 2017)

Industrial/commercial inspection criteria MIL-STD-883 IDEA-STD-1010A

100% customer acceptance, we have never had a customer return in our 13 yrs of business.

MIL-STD-883 Certified

IDEA-STD-1010ACCAP101

SAE AS5553AS6081

Class Q

DLAQML

Certified

Custom Packaging Service

Packaging Capabilities Monolithic (Ceramic/Metal Cans) Multi-chip Module Hybrids Design custom packages Quick turn assembly/prototype

MIL-STD-883 Certified

IDEA-STD-1010ACCAP101

SAE AS5553AS6081

Class Q

DLAQML

Certified

Plastic Assembly/Test Service

Plastic Product Capabilities Complete assembly/testing Small lot assembly Product validation/re-certification Device characterization Common package configurations

PDIP, PQFP, SOIC, SOJ, TSOP, PLCC

MIL-STD-883 Certified

IDEA-STD-1010ACCAP101

SAE AS5553AS6081

Class Q

DLAQML

Certified

Screening/Electrical Test Service

Commercial/Industrial/Military grade qualified productsFull environmental and screening MIL-STD-883 methods 5004 & 5005

Extended temperature testing -55°C to +200 °CExtensive library of standard software programsSoftware development capabilities

MIL-STD-883 Certified

IDEA-STD-1010ACCAP101

SAE AS5553AS6081

Class Q

DLAQML

Certified

Chip Recovery “ChiPR” Products

“Breathing New Life into Obsolescence”

What is Chip Recovery “ChiPR”?

An innovative, cost effective solution through reliable die extraction processes to solve product obsolescence

”ChiPR” Process Re-assemble the chip/die into the required package

configurationDisassemble package and extract the chip/die

Start with existingOCM component in undesired package

Chip Recovery “ChiPR” Processes

X-RAY Mechanical De-capsulation

Sources of Chip Recovery “ChiPR” Die?

Direct from OCM Preferred choice, highly reliable, full traceability

Franchised Distributor Highly reliable, traceability back to OCM

Excess Inventory Possibility of limited traceability

Open/Aftermarket Material Limited supply/may not have traceability

Conf

iden

ce in

Sou

rces

Uses for Chip Recovery “ChiPR” Die

Hermetic Packages

Hybrids & MCM’s

Plastic Packages

Benefits of Chip Recovery “ChiPR”?Life Extension for Obsolete Components Postpone costly board/system redesigns Guaranteed to meet original OCM data sheet/specifications Can be performed on any package type End result is “known-good” electrically tested die

Leading Edge Devices Use when bare DIE or desired package not yet available in

marketplace Prototypes, initial manufacturing runs

Using Chip Recovery “ChiPR” Product All Chip Recovery product is clearly marked with our “ChiPR” identifier

20-pin Dual Precision 68-pin 16x16-bit 176-pin PCI Ethernet 52-pin DSP System Op Amp Multiplier Controller Memory

All correspondence and written quotations clearly identify the product being offered contains extracted die

XTREME Semiconductor works closely with our customer to develop qualification plans based on specific end customer applications, environments and requirements

Relative Cost of Chip Recovery Solution

Cost

Time to Implement

Chip Recovery Product “ChiPR”

Fabricate New Original OCM Chips

Board Level Redesign

Emulation/Reverse EngineerSystem Redesign

$

$$

$$$$$$$

$$$$

Original Component Manufacturer (OCM) Product Still Available

Future of Chip Recovery “ChiPR”

Industry is embracing Chip Recovery “ChiPR” as a viable solution over the high cost differential of a system re-designDLA along with the Air Force are actively working to create a sanctioned processes for qualifying die extraction for use in military applicationsAnticipate DLA sanctioned process in 2017

Certified EOL Product

“When Obsolete is Absolutely Unacceptable”

Counterfeit ComponentsDefinition: Counterfeit Semiconductor“The intentional misrepresentation or alteration of a product with the intent to defraud or deceive the purchaser.”

Common Examples: Re-marking, re-branding, or refurbishing Substituting substandard or inferior product as original Passing one manufactures product off as another Previously used or salvaged product sold as new

Avoiding Counterfeit ComponentsOption 1: Buy from an authorized or franchised distributor

when inventory exists Lowest Risk Traceability (C of C) back to the OCM

Option 2: Buy “RE-MANUFACTURED OR VALIDATED” product

from a trusted aftermarket source Lower risk solution Some offer a product warranty

Option 3: Purchase from brokerage or non-franchised suppliers: Highest overall risk and cost No traceability (C of C) and no product warranty

Avoiding Counterfeit Components

Broker Market Overview Not all Brokers & Independent Distributors are the same

Many have minimal Quality Systems and no ESDcontrols

Some have no experience in the semiconductor market The internet has created virtual companies Product quality is compromised

Traceability back to the original OCM is unavailable Limited or no product warranty No product support

Buying obsolete products requires more support, not less

Independent Distribution/Product Validation

XTREME “Certified EOL Product” Visual & Mark Permanency: Anomaly Inspection

100% Visual, Resistance to Solvents, three (3) piece sample per lot Die & Mask ID Verification

Die ID One (1) piece per lot Date Code minimum Electrical Test:

100%: “Product Specific” Test plan created per data sheet X-Ray Inspection

100%: Verifies lot for consistency Customized Test Solutions

XTREME can provide customized “Lot Validation Plans”

How XTREME Protects You

Product verification results 30-35% of lots inspected by XTREME are rejected

Bent leads, damaged, or incorrect material

Two hundred ten (210) lots/device types rejected as Counterfeit or Suspect Counterfeit material

15-20% of lots presented by brokers rejected prior to purchase. Visual anomalies, Lot Date Code issues, Refurbished material Demonstrates the importance of doing research prior to purchase

How XTREME Protects YouLot Confiscation Procedure Suspect and Counterfeit material is held and turned over to

Department of Homeland Security Since 2011, XTREME has confiscated 38,253 pieces of suspect

counterfeit material. Nineteen (19) unique part types Thirty-two (32) different lots of material Eight (8) part types were MILITARTY GRADE components

Since our initial offering in 2007, we have never had a return or failure of a one of our Certified EOL Products

Our Certified EOL Product solution

Original OCM material, no counterfeitsCertificate of Authenticity (C of A)Comprehensive Test Report and Data Visual & Die photos, X-Ray photos, Electrical test summary

Warranty: One-year from date of shipment Mirrors original OCM warranty

XTREME Offers You..

Proven, cost effective obsolescence solutionsMultiple solution options to meet your specific needsDecades of electronics parts knowledgeEnd to end solution managementCertified functional, certified authentic parts

PowerTech“Big Ideas in Big Power”

Purchased by XTREME Semiconductor in 2013

Proudly Made in the USA for More

Than 45 Years

PowerTech“Big Ideas in Big Power”

Our History….

Incorporated in 1968 Manufacturer of proprietary Silicon High

Current, High Power Transistors Focused on satisfying the increasing demand

high power silicon transistors for the military and aerospace power supply market.

PowerTech“Big Ideas in Big Power”

PowerTech today….

47 Years later……PowerTech still provides the same high current, high power silicon NPN Power Transistors

High grade Industrial and Military type devices Current ratings from 10A to 2400A, Voltage rating from 60V to 250V Ultra-low Forward Voltage drop

Made in the USA 0-02 Fair Lawn Ave

New Jersey 07410201-791-5050

Focus today is sustainment of the more than 50 critical military systems that need to be supported and maintained.Maintaining technology and manufacturing capabilities to ensure our customers with critical product support for aging weapons systems.

PowerTech“Big Ideas in Big Power”

PowerTech“Big Ideas in Big Power”

Sustainment of critical weapon systemsA few of the current systems being supported:

B-52, AN/AQS 13 and 18, F-16, Bradley Fighting Vehicle, Cruise Missile, Apache Helicopter, Munition Systems, ASPJ and ALQ/131

PowerTech“Big Ideas in Big Power”

Proprietary Single Diffused Wafer Technology Produces the lowest VCE(SAT) rating of any competing product in the

market today, Lowest VCE(SAT) means the highest efficiency Competition’s product have a VCE(SAT) in excess of 1.5V, while

PowerTech transistors have a VCE(SAT) rating less than 0.75V at anywhere between 50 to 300 Amps

Built in reliability. Unless you know the SOA and ES/B specifications of the transistor, there is no way of knowing whether a high current device has the guts to withstand a surge, and not blow out.

PowerTech “Big Ideas in Big Power”

Our extra heavy copper metalizing assures maximum thermal and electrical conductivity and yields the highest resistance to second breakdown with the lowest VCE(SAT)

All die are mounted onto an integral moly-copper heat sink

PowerTech“Big Ideas in Big Power”

Hermetically sealed, designed for high reliability applications

Large copper mounting base for efficient heat sinking to keep temperatures low and reliability high

Designed to exceed the stringent reliability requirements of MIL-PRF-19500

PowerTech“Big Ideas in Big Power”

Typical devices with current ratings from 10A to 2400A and voltage rating from 60V to 250V

All PowerTech transistors are designed to handle high currents with low losses

Heavy copper emitter/base metallization and large emitter periphery combine to keep VCE(SAT) low and maximize Safe Operating Area (SOA)

A single PowerTech transistor or Darlington circuit can often replace several paralleled transistors, lowering lead inductance and eliminating the need for power robbing matching resistors.

PowerTech“Big Ideas in Big Power”

PowerTech has over 2,500,000 die in our inventory of older Solitron Devices “Single Diffused” Power Transistor product

More than 1,000,000 finished products in stock available for immediate delivery

Available in industry standard TO-3 and TO-66 packages PowerTech is also a source for many older power transistors

previously manufactured by Westinghouse, Powerex, Microsemi, Raytheon, Solitron, and Hughes

Find Your XTREME Solution Today?

MIL-STD-883 Certified

IDEA-STD-1010ACCAP101

SAE AS5553AS6081

Class Q

DLAQML

Certified

XTREME Semiconductor

Managing Partner Managing PartnerAustin Office: +1-512-255-5401 San Diego Office: +1-858-230-6961

Sales Engineer VP Business DevelopmentColorado Office: +1-602-770-6199 Florida Office: +1-850-543-7969

PowerTechFactory: 1-201-791-5050

Websiteswww.xtremesemi.com • www.power-tech.com