solutions for overhead contact line - intertech...

EDITION 2014

Railway Catenary Systems Solutions for Overhead Contact Line

CANTILEVER CANT_ST.55.70.55 A5 B0 C0 D5 E0 Aluminum Tubes: ■ Top tube: Ø55 mm ■ Cantilever tube: Ø70 mm ■ Registration tube: Ø55 mm ■ Support tube: Ø42 mm

No. Description Material Qty

ASM.SSP-02 Swivel with clevis for cantilever bracket C-45 (EN-10083)

2 1 Hardware: St. Steel A2 (UNE-EN ISO 3506)

ASM.SUG-55 Eye clamp AlSi7Mg0,6 T6 (UNE-EN 1706)


ASM.SUT-55.70 Double tube holder AlSi7Mg0,6 T6 (UNE-EN 1706)


BIMET 10,5 Bimetallic sleeve for 65 mm2 MW Cupal

1 4

ASM.SUS-55 Catenary Wire support with hook for Ø55 AlSi7Mg0,6 T6 (UNE-EN 1706)


TP-55 Tube cap Ø55 Black PVC

2 6


1 7



ASM.UTA-42 End fitting for tube AlSi7Mg0,6 T6 (UNE-EN 1706)


BUCLE.25.12 INOX Registration arm dropper St. Steel 14301 (UNE-EN-10088)

1 10

ASM.SGD-55 Stay yoke clamping hook AlSi7Mg0,6 T6 (UNE-EN 1706)


ASM.STG-01 Swivel with clevis AlSi7Mg0,6 T6 (UNE-EN 1706)




CONJUNTO TC 16.10 Earthing connection wire Cu-ETP

1 14

ASM.SFB-55 Steady arm support AlSi7Mg0,6 T6 (UNE-EN 1706)


ABATC-1050 Steady arm L=1050mm AlSi7Mg0,6 T6 (UNE-EN 1706)


G1TA CH Contact wire clip CuNi2Si (S/UNE-EN 12165)


Cantilevers

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ALUMINIUM CANTILEVER IN OVERLAP FOR HIGH SPEED LINES CANT_ST.55.70.55 A3 B0 C1 D5 E0 Application: ■ 15/25 kV AC ■ Contact wire: AC/BC 80/150 ■ Messenger wire: 65 mm2 ■ Overlap

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ASM.SSP-02 Swivel with clevis for cantilever bracket AlSi7Mg0,6 T6 (UNE-EN 1706)







1 4




2 6


1 7









ASM.SGH-55 Contact wire holder clamp AlSi7Mg0,6 T6 (UNE-EN 1706)




Cantilevers

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ALUMINIUM CANTILEVER IN OVERLAP FOR HIGH SPEED LINES CANT_ST.55.70.55 A4 B0 C0 D5 E0 Application: ■ 15/25 kV AC ■ Contact wire: AC/BC 80/150 ■ Messenger wire: 65 mm2 ■ Overlap








BIMET 10,5 Bimetallic sleeve for 65mm2 MW Cupal

1 4




2 6


1 7






1 10








1 14

ASM.SFB-55 Steady arm support AlSi7Mg0,6 T6 (UNE-EN 1706)


ABAT-1000 C Steady arm L=1000 mm AlSi7Mg0,6 T6 (UNE-EN 1706)




Cantilevers

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ALUMINIUM CANTILEVER LINE OVERLAP FOR HIGH SPEED LINES CANT_ST.55.70.55 A4 B0 C1 D5 E0 Application: ■ 15/25 kV AC ■ Contact wire: AC/BC 80/150 ■ Messenger wire: 65 mm2 ■ Overlap








BIMET 10,5 Bimetallic sleeve for 65mm2 MW Cupal

1 4




2 6


1 7









ASM.SFB-55 Adjustable steady arm support AlSi7Mg0,6 T6 (UNE-EN 1706)



1 13

ABAT-1000 C Steady arm L=1000mm AlSi7Mg0,6 T6 (UNE-EN 1706)




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Cantilevers

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ALUMINIUM CANTILEVER LINE OVERLAP FOR HIGH SPEED LINES CANT_ST.55.70.55 A9 B0 C0 D5 E0 Application: ■ 15/25 kV AC ■ Contact wire: AC/BC 80/150 ■ Messenger wire: 65 mm2 ■ Overlap









1 4




2 6


1 7





BUCLE 25.12 INOX Registration arm dropper St. Steel 14301 (UNE-EN-10088)

1 10








1 14

ASM.SCB-55 Steady arm support AlSi7Mg0,6 T6 (UNE-EN 1706)


ABAT-1000 C Steady arm L=1000 mm AlSi7Mg0,6 T6 (UNE-EN 1706)




Cantilevers

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ALUMINIUM CANTILEVER IN MAIN LINE FOR CONVENTIONAL RAILWAYS LINES CANT_ST.55.70.55 A5 B0 C0 D2 E1 Application: ■ 15/25 kV AC ■ Contact wire: AC/BC 80/150 ■ Messenger wire: 65 mm2 ■ Straight tracks ■ Curves





1 2 Hardware: St. Steel A2/A4 (UNE-EN ISO 3506)



BIMET 10,5 Bimetallic sleeves for 65mm2 MW Cupal

1 4

TP-55 Tube cap Ø55 PVC

2 5


1 6

BUCLE.25.12.INOX Registration arm dropper St. Steel 14301 (UNE-EN-10088)

1 7



ASM.SAG-55 Eye clamp for windstay AlSi7Mg0,6 T6 (UNE-EN 1706)


ASM.SUA-70 Eye clamp for turn for Ø70 tube AlSi7Mg0,6 T6 (UNE-EN 1706)


ASM.UGG-55 End fitting with hook for turn for Ø55 AlSi7Mg0,6 T6 (UNE-EN 1706)



1 12 Tinned

ASM.SFB-55 Steady arm drop bracket AlSi7Mg0,6 T6 (UNE-EN 1706)


ABATC-1050 Steady arm straight L=1050 mm EN AW 6082 T6




AV-950 Windstay rod L=950 mm St. Steel

1 16

Cantilevers

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ALUMINIUM CANTILEVER IN OVERLAP FOR CONVENTIONAL RAILWAYS LINES CANT_ST.55.70.55 A3 B0 C0 D3 E1 Application: ■ 15/25 kV AC ■ Contact wire: AC/BC 80/150 ■ Messenger wire: 65 mm2 ■ Overlap






ASM.SUS-55 Catenary Wires support with hook for Ø55 AlSi7Mg0,6 T6 (UNE-EN 1706)



1 4


2 5


1 6








1 10



ASM.SUA-70 Eye clamp for turn for Ø70 AlSi7Mg0,6 T6 (UNE-EN 1706)


ASM.UGG-55 End fitting with hook for turn for Ø55 AlSi7Mg0,6 T6 (UNE-EN 1706)


ASM.SGH-55 Contact Wire holder clamp AlSi7Mg0,6 T6 (UNE-EN 1706)




Cantilevers

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ALUMINIUM CANTILEVER IN MAIN LINE FOR CONVENTIONAL RAILWAYS LINES CANT_ST.55.70.55 A2 B0 C0 D3 E0 Application: ■ 15/25 kV AC ■ Contact wire: AC/BC 80/150 ■ Messenger wire: 65 mm2 ■ Straight tracks ■ Simple curves









1 4




2 6


1 7

BUCLE.25.12 INOX Cantilever dropper St. Steel 14301 (UNE-EN-10088)

1 8











ASM.SRB-55 Adjustable steady arm support AlSi7Mg0,6 T6 (UNE-EN 1706)



1 15





Cantilevers

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ALUMINIUM CANTILVER IN MAIN LINE FOR CONVENTIONAL RAILWAYS LINES CANT_ST.55.70.55 A2 B0 C1 D3 E0 Application: ■ 15/25 kV AC ■ Contact wire: AC/BC 80/150 ■ Messenger wire: 65 mm2 ■ Curves









1 4




2 6


1 7









ASM.SRB-55 Adjustable steady arm support AlSi7Mg0,6 T6 (UNE-EN 1706)



1 13





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Cantilevers

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ALUMINIUM CANTILEVER IN OVERLAP FOR CONVENTIONAL RAILWAYS LINES CANT_ST.55.70.55 A3 B0 C0 D6 E0 Application: ■ 15/25 kV AC ■ Contact wire: AC/BC 80/150 ■ Messenger wire: 65 mm2 ■ Overlap




ASM.UTA-55 RT Threaded large round end T-fitting AlSi7Mg0,6 T6 (UNE-EN 1706)





1 4




2 6


1 7

BUCLE.25.12 INOX Cantilever dropper St. Steel 14301 (UNE-EN-10088)

1 8











ASM.SGH-55 Contact wire holder clamp AlSi7Mg0,6 T6 (UNE-EN 1706)




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Cantilevers



ALUMINIUM CANTILEVER IN MAIN LINE IN CONVENTIONAL RAILWAYS LINES CANT_ST.55.70.55 A7 B3 C0 D0 E0

Application: ■ 3 kV DC ■ Double Contact wire: AC/BC 80/150 ■ Messenger wire: 153 mm2 ■ Straight tracks ■ Curves

No. Description Material

Qty



ASM.SIG-01 Swivel with clevis for cantilever bracket AlSi7Mg0,6 T6 (UNE-EN 1706)


ASM.UTA-55R Threaded large round end fitting AlSi7Mg0,6 T6 (UNE-EN 1706)




BIMET 153 Bimetallic sleeve for 150 mm2 MW Cupal

1 5

ASM.SUS-55-1 Catenary Wire support with hook for Ø55 AlSi7Mg0,6 T6 (UNE-EN 1706)



2 7


1 8


1 9






1 12




1 14 Tinned

ASM.SRD-55 Adjustable steady arm support AlSi7Mg0,6 T6 (UNE-EN 1706)






Cantilevers

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ALUMINIUM CANTILEVER IN OVERLAP FOR CONVENTIONAL RAILWAYS LINES CANT_ST.55.70.55 A8 B3 C0 D1 E0 Application: ■ 3 kV DC ■ Double Contact wire: AC/BC 80/150 ■ Messenger wire: 150 mm2 ■ Straight tracks ■ Curves ■ Overlap

No. Description Material

Qty



ASM.SIG-01 Swivel with clevis for cantilever bracket AlSi7Mg0,6 T6 (UNE-EN 1706)


ASM.UTA-55RT Threaded large round end T-fitting AlSi7Mg0,6 T6 (UNE-EN 1706)




BIMET 153 Bimetallic sleeve for 150mm2 MW Cupal

1 5

ASM.SUS-55-1 Catenary Wire support with hook for Ø55 AlSi7Mg0,6 T6 (UNE-EN 1706)



2 7


1 8


1 9











ASM.SDH-55 Dual contact wire holder clamp AlSi7Mg0,6 T6 (UNE-EN 1706)




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Cantilevers



SWIVEL BRACKET This part is used to hinge cantilevers. Application: ■ Hinge cantilevers

Material: ■ Casting part: AlSi7Mg 0,6 T6 (UNE-EN 1706)

No ID-code Dimension A Weight

(mm)

(kg)

- SGM-01 17 0,496

- SGM-05 21 0,496

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Cantilevers

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CANTILEVER SUPPORT This part is a swivel with clevis for cantilever bracket. Application: ■ Support of turn of cantilever to mount on pole

Material: ■ Part: See table below ■ Clevis pin: St. Steel (A2) (EN ISO 3506) ■ Split pin: St. Steel (1.4301 UNE-EN 10088) ■ Washers: St. Steel (A2) ( EN ISO 3506)

No ID-code Material Bolt Diameter A (mm)

B (mm)

Weight (Kg)

- ASM.SSP-01 AlSi7Mg0,6 T6 (UNE-EN 1706) 20 16 -

- ASM.SSP-02 C-45 (EN-10083) 20 20 0,78

- ASM.SSP-03 AlSi7Mg0,6 T6 (UNE-EN 1706) 20 20 0,51

- ASM.SSP-04 C-45 (EN-10083) 17 20 -

- ASM.SSP-05 AlSi7Mg0,6 T6 (UNE-EN 1706) 17 20 -

Cantilevers


CANTILEVER SUPPORT This part is a swivel with tongue for cantilever bracket. Application: ■ Support of turn of cantilever to mount on pole

Material: ■ Casting part: See table below ■ Clevis pin: St. Steel (A2) (EN ISO 3506) ■ Split pin: St. Steel (1.4301 UNE-EN 10088) ■ Washers: St. Steel (A2) ( EN ISO 3506)


B (mm)

Weight (Kg)

- ASM.SIP-01 AlSi7Mg0,6 T6 (UNE-EN 1706) 16 16 0,687

Cantilevers

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CANTILEVER SUPPORT This part is a swivel with tongue for cantilever bracket. Application: ■ Support of turn of cantilever to mount on pole

Material: ■ Casting part: See table below ■ Clevis pin: St. Steel (A2) (EN ISO 3506) ■ Split pin: St. Steel (1.4301 UNE-EN 10088) ■ Washers: St. Steel (A2) ( EN ISO 3506)


B (mm)

Weight (Kg)



Cantilevers


THREADED TONGUE END FITTING This part is used to connect the traction insulator with the top cantilever tube. Application: ■ Threaded end fitting

Material: ■ Casting part: AlSi7Mg 0,6 T6 (UNE-EN 1706) ■ Screws: St. Steel (A2-70) (UNE-EN ISO 3506) ■ Nuts: St. Steel (A2-70) (UNE- EN ISO 3506) ■ Washers: St. Steel (A2) (UNE- EN ISO 3506)

No ID-code Diameter tube Tightening torque M20

Weight

(mm) (Nm) (kg)

- ASM.UTA-55R 55 135 0,877

Cantilevers

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THREADED CLEVIS END FITTING This part is used to connect the traction insulator with the top cantilever tube. Application: ■ Threaded end T-fitting

Material: ■ Casting part: AlSi7Mg 0,6 T6 (UNE-EN 1706) ■ Screws: St. Steel (A2-70) (UNE-EN ISO 3506) ■ Nuts: St. Steel (A2-70) (UNE- EN ISO 3506) ■ Washers: St. Steel (A2) (UNE- EN ISO 3506)


Weight

(mm) (Nm) (kg)

- ASM.UTA-55RT 55 135 1,020

Cantilevers



DOUBLE TUBE HOLDER CLAMP This clamp is used to connect the cantilever tube with the top tube. Application: ■ Double tube holder

Material: ■ Casting part: AlSi7Mg 0,6 T6 (UNE-EN 1706) ■ Screw:

-M20: St. Steel (A2-70) (UNE-EN ISO 3506) -M12: St. Steel (A2-80) (UNE-EN ISO 3506)

■ Nuts: - M20: St. Steel (A2-70) (UNE- EN ISO 3506) - M12: St. Steel (A2-35) (UNE- EN ISO 3506)

■ Washers: St. Steel (A2) (UNE-EN ISO 3506) ■ Pin: St. Steel A2 (UNE-EN ISO 3506)

No ID-code Diameter tube Dimensions Tightening torque Weight

Tube E Tube F A B C D M12 M20

(mm) (mm) (mm) (mm) (mm) (mm) (Nm) (Nm) (kg)

- ASM.SUT-55.55 55 55 76 76 80 80 58 135 1,80

- ASM.SUT-55.70 55 70 85 76 90 80 58 135 2,02

- ASM.SUT-70.70 70 70 85 85 90 90 58 135 2,26

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Cantilevers

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CATENARY WIRE SUPPORT CLAMP This clamp is used to connect the messenger wire with the top tube. Application: ■ Messenger wire support

Material: ■ Casting part: AlSi7Mg 0,6 T6 (UNE-EN 1706) ■ Screw: St. Steel (A2-70) (UNE-EN ISO 3506) ■ Screw St. Steel (A2-80) (UNE-EN ISO 3506) ■ Nuts: St. Steel (A2-35) (UNE- EN ISO 3506) ■ Washers: St. Steel (A2) (UNE-EN ISO 3506)

No ID-code Diameter tube Messenger wire cross section

Dimensions Tightening torque Weight

(mm) (mm2) A (mm)

B (mm)

M12 (Nm) (kg)

- ASM.SUS-55 55 50-95 11-15 114 58 1,13

ASM.SUS-55-1 55 95-150 15-18 114 58 -

- ASM.SUS-70 70 50-95 11-15 121 58 1,53

ASM.SUS-70-1 70 95-150 15-18 121 58 -

Suitable Bimetallic sleeves: BIMETXX

Cantilevers


BIMETALLIC SLEEVE This sleeve provides bimetallic connection between the messenger wire and the catenary wire support clamp. Application: ■ Bimetallic connection

Material: ■ CUPAL 1mm

No ID-code Diameter Cable

Dimension Compression tool Weight

B (mm)

A (mm)

(kg)

- BIMET 9 9 30,5 HG BIMET 0,016

- BIMET 10,5 10,5 35 HG BIMET 12 0,018

- 000.025.023.V4 13 43 HG BIMET 15 0,025

- BIMET 120 14,5 47,5 HG BIMET 17 0,026

- BIMET 153 16,5 52 HG BIMET 18,5 0,028

Suitable compression head: UKH.300.C / UKH.305.C Suitable electrical hydraulic compression pump: BE.12.2 / GHA702 Suitable foot operated hydraulic compression pump: BP.12 Suitable manual compression pump: UKH.300.2 / UKH.305.2

Cantilevers

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HOOK CLIP This part is used to connect the cantilever dropper with the registration tube. Application: ■ Cantilever dropper

Material: ■ Casting part: AlSi7Mg 0,6 T6 (UNE-EN 1706) ■ Screws: St. Steel (A2-70) (UNE-EN ISO 3506) ■ Nuts: St. Steel (A2-70) (UNE-EN ISO 3506) ■ Washers: St. Steel (A2) (UNE-EN ISO 3506) ■ U-bolt: St. Steel (A2-70) (UNE-EN ISO 3506)

No ID-code Diameter tube (mm)

Dimension A (mm)

Tightening torque M12 (Nm)

Weight

(Kg) - ASM.SGD-42 42 70 45 0,42

- ASM.SGD-55 55 79 58 0,42

Cantilevers


CANTILEVER DROPPER BUCLE 25.12 INOX This dropper is used to connect the top tube with the registration tube. Application: ■ Cantilever dropper ■ Registration arm dropper

Material: ■ Compression sleeve: St. Steel (A2) (UNE- EN ISO 3506) ■ Cable lug: AlSI 316 (UNE-EN 10088) ■ Thimble: St. Steel (A2) (UNE-EN ISO 3506) ■ Cable: St. Steel 1.4401 (UNE-EN 10088)

No ID-code Description Diameter Application

Compression die Qty

(mm)

- 625.012.81 Thimble 6 - 2 1

- TPA 06 INOX 12 Cable lug 6 HG 16 PO 11 V 2 2

- OVAL 16 INOX Compression sleeve 6 HG 16 PO 11 V 2 3

- CABLE INOX.6 7T* Cable 6 - 2.000 mm 4

*BUCLE 25.12 INOX S/C: cable not included Dropper supplied without mounting Suitable manual compression tools: UKH.300.2 / UKH.305.2 Suitable compression head: UKH.300C / UKH.305C Suitable electrical hydraulic compression pump: BE.12.2 / GHA702 Suitable foot operated hydraulic compression pump: BP.12

Cantilevers

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CANTILEVER DROPPER BUCLE 5.12 INOX This dropper is used to connect the top tube with the registration tube. Application: ■ Cantilever dropper ■ Registration arm dropper

Material: ■ Compression sleeve: St. Steel (A2) (UNE- EN ISO 3506) ■ Cable lug: AlSI 316 (UNE-EN 10088) ■ Thimble: St. Steel (A2) (UNE-EN ISO 3506) ■ Cable: St. Steel 1.4401 (UNE-EN 10088)

No ID-code Description Diameter Application

Compression die Qty

(mm)

- 625.012.81 Thimble 5 - 2 1

- TPA 05 INOX 12 Cable lug 5 HG 16 PO 11 2 2

- OVAL 5 INOX Compression sleeve 5 HG 16 PO 11 2 3

- CABLE INOX.5* Cable 5 - 2.000 mm 4

*BUCLE 5.12 INOX S/C: cable not included Dropper supplied without mounting Suitable manual compression tools: UKH.300.2 / UKH.305.2 Suitable compression head: UKH.300C / UKH.305C Suitable electrical hydraulic compression pump: BE.12.2 / GHA702 Suitable foot operated hydraulic compression pump: BP.12

Cantilevers


EYE CLAMP This clamp is used for hinged cantilevers. Application: ■ Single eye clamp

Material: ■ Casting part: AlSi7Mg 0,6 T6 (UNE-EN 1706) ■ Nuts: St. Steel (A2-70) ( EN ISO 3506) ■ Washers: St. Steel (A2) (EN ISO 3506) ■ U-bolt: St. Steel (A2-70) (EN ISO 3506)

No ID-code Diameter tube Dimension U-bolt Tightening torque

Weight

A B C

(mm) (mm) (mm) (mm) (Nm) (kg) - ASM.SUG-55 55 78 25 50 M12 58 0,49

- ASM.SUG-70 70 94 30 62,5 M16 85 0,64

Cantilevers

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CLEVIS END FITTING This part is used to connect the support tube with the cantilever tube or the top tube. Application: ■ End fitting

Material: ■ Casting part: AlSi7Mg 0,6 T6 (UNE-EN 1706) ■ Screws: St. Steel (A2-80) (UNE-EN ISO 3506) ■ Nuts: St. Steel (A2-35) (UNE- EN ISO 3506) ■ Clevis pin: Aluminum ■ Split pin: St. Steel 1.4301 (UNE-EN 10088)



Weight (kg)

- ASM.UTA-42 42 45 0,58

Cantilevers


BALL AND SOCKET This part is used to connect cantilever tube with the registration tube Application: ■ Ball and socket

Material: ■ Casting part: AlSi7Mg 0,6 T6 (UNE-EN 1706) ■ Clevis pin: Aluminum ■ Split pin: St. Steel 1.4301 (UNE-EN 10088)

No ID-code Clevis pin Weight

(mm) (kg)

- ASM.STG-01 19 0,425

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Cantilevers

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CLEVIS END FITTING This clevis is used to connect the registration tube with the cantilever tube. Application: ■ End fitting



Weight

(mm) (Nm) (kg)

- ASM.UTA-55 55 58 0,58

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Cantilevers



CLEVIS END FITTING This clevis is used to connect the registration tube with the cantilever tube. Application: ■ End fitting



Weight

(mm) (Nm) (kg)

- ASM.UTA-42A 42 45 0,86

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Cantilevers

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EYE CLAMP This clevis is used to connect the registration tube with the cantilever tube. Application: ■ Eye clamp

Material: ■ Casting part: AlSi7Mg 0,6 T6 (UNE-EN 1706) ■ Nuts: St. Steel (A2-70) (UNE- EN ISO 3506) ■ Washers: St. Steel (A2) (UNE-EN ISO 3506) ■ U-bolt: St. Steel (A2-70) (UNE-EN ISO 3506)


Dimension A (mm)


Weight

(kg) - ASM.SUA-55 55 80 58 0,91

- ASM.SUA-70 70 90 85 0,91

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Cantilevers



HOOK END FITTING This fitting is used to connect the cantilever tube with the registration tube. Application: ■ End fitting

Material: ■ Casting part: AlSi7Mg 0,6 T6 (UNE-EN 1706) ■ Screws: St. Steel (A2-80) (UNE-EN ISO 3506) ■ Nuts: St. Steel (A2-35)(UNE- EN ISO 3506)



Weight

(kg)

- ASM.UGG-42 42 45 0,70

- ASM.UGG-55 55 58 0,77

Cantilevers

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EYE CLAMP FOR WINDSTAY This clamp is used to connect the anti-wind hanger with the registration tube. Application: ■ Windstay

Material: ■ Casting part: AlSi7Mg 0,6 T6 (UNE-EN 1706) ■ Nuts: St. Steel (A2-70) (UNE- EN ISO 3506) ■ Washers: St. Steel (A2) (UNE-EN ISO 3506) ■ U-bolt: St. Steel (A2-70) (UNE-EN ISO 3506)


Dimension A (mm)


Weight

(Kg)

- ASM.SAG-42 42 47 45 0,35

- ASM.SAG-55 55 56 58 0,35

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Cantilevers



WINDSTAY This part is used to connect the registration tube with the steady arm as a windstay. Application: ■ Windstay

Material: ■ Part: St. Steel ■ Washer: St. Steel

No ID-code Length (mm)

Weight

(Kg)

- AV-650 650 0,046

- AV-950 950 0,070

- AV-1000 1000 0,074

- AV-1050 1050 0,078

- AV-1100 1100 0,082

Cantilevers

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STEADY ARM BRACKET This clamp is used to connect the steady arm with the registration tube. Application: ■ Steady arm support

Material: ■ Casting part: AlSi7Mg 0,6 T6 (UNE-EN 1706) ■ Screw: St. Steel (A2-70) (EN ISO 3506) ■ Nuts: St. Steel (A2-70) (UNE-EN ISO 3506) ■ Washers: St. Steel (A2) (UNE-EN ISO 3506) ■ U-bolt: St. Steel (A2-70) (EN ISO 3506)


Dimension A (mm)

Tightening torque M16 M10 (Nm) (Nm)

Weight (Kg)

- ASM.SCB-42 42 240 58 38 1,68

- ASM.SCB-55 55 250 85 38 1,68

Cantilevers



STEADY ARM BRACKET This clamp is used to connect the steady arm with the registration tube. Application: ■ Steady arm support


No ID-code Diameter tube

(mm)

Dimension A (mm)


Weight (Kg)

- ASM.SFB-42 42 180 58 38 0,77

- ASM.SFB-55 55 189 85 38 0,77

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Cantilevers

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ADJUSTABLE STEADY ARM BRACKET This clamp is used to connect the steady arms with the registration tube. Application: ■ Steady arm support



Dimension A (mm)


Weight (Kg)

- ASM.SRB-42 42 348 58 38 2,87

- ASM.SRB-55 55 357 85 38 2,87

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Cantilevers



ADJUSTABLE DOUBLE STEADY ARM BRACKET This clamp is used to connect two steady arms with the registration tube. Application: ■ Double steady arm support

Material: ■ Casting part: AlSi7Mg 0,6 T6 (UNE-EN 1706) ■ Screws: St. Steel (A2-70) (EN ISO 3506) ■ Nuts: St. Steel (A2-70) (UNE-EN ISO 3506) ■ Washers: St. Steel (A2) (UNE-EN ISO 3506) ■ U-bolt: St. Steel (A2-70) (EN ISO 3506)


Dimension A (mm)


Weight (Kg)

- ASM.SRD-42 42 348 58 38 3,023

- ASM.SRD-55 55 357 85 38 3,023

Cantilevers

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STEADY ARM This part is used to connect the cantilever with the contact wire clip. Application: ■ Steady arm in overlap

Material: ■ Casting parts: AlSi7Mg 0,6 T6 (UNE-EN 1706) ■ Tubular tube: EN AW-6082 (UNE-EN 573) ■ Screws: St. Steel (A2-70) (UNE-EN ISO 3506) ■ Nuts: St. Steel (A2-70) (UNE-EN ISO 3506) ■ Washers: St. Steel (A2) (UNE-EN ISO 3506) ■ Pivot: St. Steel (A2) (UNE-EN ISO 3506)

No ID-code Length L A

Weight

(mm) (mm) (Kg)

- ABAT-1000C 1000 568 1,99

- ABAT-1000C V1 968 468 1,95

Contact wire clip supplied separatly Screw, nut and washer for earthing connection included (M10)

Cantilevers



BENT STEADY ARM This part is used to connect the cantilever with the contact wire clip. Application: Steady arm Material: ■ Casting parts: AlSi7Mg 0,6 T6 (UNE-EN 1706) ■ Rectangular tube: EN AW-6082 T6 S/UNE-EN 573 ■ Rivet: EN AW-Al 99,5 S/UNE-EN 573 ■ Screws: St. Steel (A2-70) (UNE-EN ISO 3506) ■ Nuts: St. Steel (A2-70) (UNE-EN ISO 3506) ■ Washers: St. Steel (A2) (UNE-EN ISO 3506) ■ Pivot: St. Steel (A2) (UNE-EN ISO 3506)

No ID-code Length L (mm)

Weight

(Kg)

- ABATC-1150 V5 1150 -


Cantilevers

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STEADY ARM This part is used to connect the cantilever with the contact wire clip. Application: ■ Steady arm

Material: ■ Casting parts: AlSi7Mg 0,6 T6 (UNE-EN 1706) ■ Rectangular tube: EN AW-6082 T6 S/UNE-EN 573 ■ Rivet: EN AW-Al 99,5 S/UNE-EN 573 ■ Screws: St. Steel (A2-70) (UNE-EN ISO 3506) ■ Nuts: St. Steel (A2-70) (UNE-EN ISO 3506) ■ Washers: St. Steel (A2) (UNE-EN ISO 3506) ■ Pivot: St. Steel (A2) (UNE-EN ISO 3506)

No ID-code Length (mm)

Weight

(Kg)

- ABATC-850 850 1,18

- ABATC-900 900 1,20

- ABATC-950 950 1,22

- ABATC-1000 1000 1,25

- ABATC-1050 1050 1,28

- ABATC-1100 1100 1,30

- ABATC-1150V 1150 1,33

- ABATC-1250 1250 1,38

- ABATC-1385 1385 1,45


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Cantilevers



EARTHING CONNECTION This connection provides an earthing connection. Application: ■ Steady arm earthing connection

Material: ■ Cable lug: Cu-ETP (Tinned) (UNE-EN 12165) ■ Cable: Cu-ETP (Tinned) (UNE-EN 12165)

No ID-code Dimensions A L

(mm) (mm)

- CONJUNTO TC 16.10 10,5 350

Cantilevers

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CONTACT WIRE HOLDER CLAMP This clamp is used for out of running of the contact wire clip. Application: ■ Clamp Wire holder ■ Overlap

Material: ■ Casting part: AlSi7Mg 0,6 T6 (UNE-EN 1706) ■ Nuts: St. steel (A2-70) (EN ISO 3506) ■ Washers: St. Steel (A2) (EN ISO 3506) ■ U-bolt: St. Steel (A2-70) (EN ISO 3506) ■ Pivot: St. Steel (A2) (UNE-EN ISO 3506

No ID-code Diameter Al tube (mm)

Dimension A


Weight

(Kg) (mm) - ASM.SGH-42 42 67 58 0,83

- ASM.SGH-55 55 58 85 0,83

Cantilevers


DUAL CONTACT WIRE HOLDER CLAMP This clamp is used for out of running of the contact wire clip. Application: ■ Dual Clamp Wire holder

Material: ■ Clamp holder: AlSi7Mg 0,6 T6 (UNE-EN 1706) ■ Nuts: St. Steel (A2-70) (EN ISO 3506) ■ Washers: St. Steel (A2) (EN ISO 3506) ■ U-bolt: St. Steel (A2-70) (EN ISO 3506) ■ Pivots: St. Steel (A2) (UNE-EN ISO 3506)

No ID-code Diameter Al tube (mm)


Weight

(Kg)

- ASM.SDH-55 55 58 -

Cantilevers

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CONTACT WIRE CLIP This clip is used to connect the steady arm or clamp holder with the contact wire. Application: ■ Contact wire ■ Steady Arm ■ Clamp holder Material: ■ Forged parts: CuNi2Si (UNE-EN 12165) ■ Washer: St. Steel (A2) (UNE- EN ISO 3506) ■ Screw: St. Steel (A2-80) (UNE-EN ISO 3506-1)

No ID-code Screw Contact wire Dimensions Pivot Dimensions Tightening Torque M10 M10

Weight

A B C D E

(mm) (mm) (mm) (mm) (mm) (Nm) (kg)

304 741 001 G1T Allen AC/BC 80/150 23.5 75 53 23.7 15.7 38 0,21

304 742 001 G1TA Allen AC/BC 80/150 23 70 50 16 10.5 38 0,18

- G1T CH Hexagonal AC/BC 80/150 23.5 75 53 23.7 15.7 38 0,22

- G1TA CH Hexagonal AC/BC 80/150 23 70 50 16 10.5 38 0,19

Cantilevers


CANTILEVER TUBES These tubes are used for aluminium cantilever.

Application: ■ Top tube ■ Cantilever tube ■ Registration tube ■ Support tube

Material: ■ Tube: EN AW-6082 T6 or EN AW-6063 T6

No ID-code Exterior diameter A

(mm)

Internal diameter B (mm)

- TA-42-4-L 42 34

- TA-55-6-L 55 43

- TA-70-6-L 70 58

*L in metres

Cantilevers

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TUBE CAP This cap is used for cantilever tubes. Application: ■ End cap for aluminium tubes

Material: ■ Black PVC

No ID-code Diameter tube

Dimensions

A B C

(mm) (mm) (mm) (mm)

- TP-42 42 42 41,8 46

TP-55 55 55 51,6 57

- TP-70 70 70 67,8 57

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Cantilevers



C

lam

ps

BIMETALLIC CONNECTION CLAMP This clamp is used for fixed point and to connect aluminium cables with copper cables. Application: ■ Electrical connection ■ Bimetallic connection

Material: ■ Casting parts: EN AW-6351 (UNE-EN 573) ■ Nuts: St. Steel (A2) (EN ISO 3506) ■ Washer: St. Steel (A2) (EN ISO 3506) ■ U-bolt: (A2) (EN ISO 3506) ■ Bimetallic sheet: Cupal

No. ID-code Al cable section Cu cable section Cables diameter Tightening torque

A B M12

(mm2) (mm2) (mm) (mm) (Nm)

332 235 235 - 95-280 70-185 12,5 – 21,8 10,5-17,5 75

Electrical connections

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BIMETALLIC COMPRESSION CLAMP This clamp is used to connect aluminium cables with copper cables. Application: ■ Electrical connections ■ Bimetallic connections

Material: ■ Profile: Aluminium alloy (EN-AW-Al 99,55) (UNE-EN 573) ■ Bimetallic sleeve: CUPAL

No. ID-code Copper cable cross section

Aluminium cable cross section

Dimensions Compression die

(mm2) (mm2) A (mm)

B (mm)

C (mm)

D (mm)

E (mm)

- PB-50.110 50 LA-110 14,2 10 21 40 31 302.131.131 (DB3)

- PB-50.180 50 LA-180 19,8 10 24 40 31 MA-101 (611.042.231 + 611.230.230)

- PB-50.280 50 LA-280 22,5 10 25,7 40 34 M PB-95F.280

- PB-70.110 65/70 LA-110 14,2 12 21 40 31 302.131.131 DB3

- PB-95F.180 95F LA-180 19,8 16 24 40 31 MA-101 (611.042.231 + 611.230.230)

- PB-95F.280 95F LA-280 22,5 16 25,7 40 34 M PB-95F.280

Suitable compression head: 305.678.009 Suitable electrical hydraulic compression pump: BE.12.2 / GHA702 Suitable foot operated hydraulic compression pump: BP.12



COMPRESSION TERMINALS (C-Clamps) The compression dead-end clamps are used to connect Cu or Bz cables with the same or different cross sections carrying full current. They are installed hydraulically with compression tools. Application: ■ Jumper ■ Electrical connection

Material: ■ Clamp parts: Cu-ETP (EN 12165)

No. ID-code Main cable cross section

Derived cable cross section

Appropriate die for compressing Appropriate die for removing

(mm2) (mm2)

- GC-95F-65 65 95F MA-101 (611.042.231 + 611.230.230) MA-102 (611.044.245 + 610.937.247)

- GC-95F-95 95 95F MA-101 (611.042.231 + 611.230.230) MA-102 (611.044.245 + 610.937.247)

GC-95F-120 120 95F MA-101 (611.042.231 + 611.230.230) MA-102 (611.044.245 + 610.937.247)

- GC-95F-150 150 95F MA-101 (611.042.231 + 611.230.230) MA-102 (611.044.245 + 610.937.247)

- GC-95F-225 225 95F MA-101 (611.042.231 + 611.230.230) MA-102 (611.044.245 + 610.937.247)

- GC-120F-65 65 120F MA-101 (611.042.231 + 611.230.230) MA-102 (611.044.245 + 610.937.247)

- GC-120F-95 95 120F MA-101 (611.042.231 + 611.230.230) MA-102 (611.044.245 + 610.937.247)

- GC-125F-95 95 125F MA-101 (611.042.231 + 611.230.230) MA-102 (611.044.245 + 610.937.247)

- GC-125F-153 153 125F MA-101 (611.042.231 + 611.230.230) MA-102 (611.044.245 + 610.937.247)

- GC-125F-225 225 125F MA-101 (611.042.231 + 611.230.230) MA-102 (611.044.245 + 610.937.247)

- GC-150F-65 65 150F MA-101 (611.042.231 + 611.230.230) MA-102 (611.044.245 + 610.937.247)

- GC-150F-95 95 150F MA-101 (611.042.231 + 611.230.230) MA-102 (611.044.245 + 610.937.247)

- GC-100-225 225 100 MA-101 (611.042.231 + 611.230.230) MA-102 (611.044.245 + 610.937.247)

- GC-150-225 225 150 MA-101 (611.042.231 + 611.230.230) MA-102 (611.044.245 + 610.937.247)


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COMPRESSION TERMINALS (E-Clamps) The compression terminals are used to feed power to the contact wire. Application: ■ Jumper ■ Electrical connection

Material: ■ Clamp part: Cu- ETP (EN 12165) ■ Clip: Bz

No. ID-code Contact Wire Derived cable cross section

Dimensions A

Appropriate die for compressing Appropriate die for removing

(mm2) (mm2) (mm)

- GC-95F-HC BC-107 95F 15 MA-103 (611.042.231 + 612.045.045) MA-104 (611.044.245 + 610.501.248)

- GC-120F-HC BC-107 120F 16,4 MA-103 (611.042.231 + 612.045.045) MA-104 (611.044.245 + 610.501.248)

- GC-150F-HC BC-107 150F 18 MA-103 (611.042.231 + 612.045.045) MA-104 (611.044.245 + 610.501.248)




BOLT ELECTRICAL CONNECTION CLAMP This clamp is used to provide a full current connection. Application: ■ Jumpers ■ Electrical connections

Material: ■ Forged parts: See table below ■ Screws: St. Steel (A2-70) (EN ISO 3506) ■ Washer: St. Steel (A2) (EN ISO 3506) ■ Nuts: St. Steel (A2-70) (EN ISO 3506)

ID-code Material Conductor Derived cable

cross section Tightening Torque

Dimensions

M10 M12 A B C D E F

(mm2) (mm2) (Nm) (Nm) (mm) (mm) (mm) (mm) (mm) (mm)

HC.106.VM Brass 65/120 or AC/BC 80/150 50F/95F 38 48 40 32 47 66 -

HC.106.VM.M Brass 65/120 or AC/BC 80/150 50F/95F 38 48 40 32 47 - 32

HC.106VM.C CuNi2Si 65/120 or AC/BC 80/150 50F/95F 38 48 40 32 47 66 -

HC.106.VM.M.C CuNi2Si 65/120 or AC/BC 80/150 50F/95F 38 48 40 32 47 - 32

HC.107.1.VM Brass 95/150 or AC/BC 80/150 150/95F 65 52 42 33 51 - 37

HC.107.VM Brass 95/150 or AC/BC 80/150 150/95F 65 52 42 33 53 75 -

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CONNECTION CLAMP This clamp is used to connect two copper cables. Application: ■ Electrical connections

Material: ■ Forged parts: Brass (CW617N) (UNE-EN 12165) ■ Screws: St. Steel (A2-70) (EN ISO 3506) ■ Washer: St. Steel (A2) (EN ISO 3506) ■ Nuts: St. Steel (A2-70) (EN ISO 3506)

No. ID-code Main cable cross section Derived cable cross section Tightening torque

(mm2) (mm2) (Nm)

- HLT 10-22 V 35/300 35/300 65

- HLT 10-22 VM 35/150 35/150 65

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CONNECTION CLAMP This clamp is used to connect two aluminium cables. Application: ■ Electrical connections

Material: ■ Casting parts: AC 47100 UNE-EN 1706) ■ Screw: St. Steel (A2-70) (EN ISO 3506) ■ Washer: St. Steel (A2) (EN ISO 3506) ■ Nut: St. Steel (A2-70) (EN ISO 3506)



Dimensions Bolts Tightening torque

A B C

(mm2) (mm2) (mm) (mm) (mm) (Nm)

- EGT 20 25/70 25/56 31 20,5 30 M8 20

- EGT 21 25/95 95/150 40 31,5 38 M10 30

- EGT 22 70/150 70/150 48 31,5 38 M10 30

- EGT 24 95/240 50/240 58 36 45 M12 60


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CONNECTION CLAMP This clamp is used to connect two alumminium cables. Application: ■ Electrical connections

Material: ■ Casting parts: Aluminium alloy (UNE-EN 1706) ■ Screws: St. Steel (A2-70) (EN ISO 3506) ■ Washer: St. Steel (A2) (EN ISO 3506) ■ Nuts: St. Steel (A2-70) (EN ISO 3506)

No. ID-code Material Nº Bolts Main cable cross section


Dimensions Tightening torque

A B C M12

(mm2) (mm2) (mm) (mm) (mm) (Nm)

- PTA 25.56 AC 47100 2 25/56 25/56 37,5 80 25 38*

- PTA 35.200 AC 47100 3 35/200 35/200 72 110 35 65

- PTA.35.300 AC 42200 3 35/300 35/300 72 110 40 65

- PTA 50.150 AC 47100 2 50/150 50/150 47 80 34 65

- PTA 193.377 AC 42200 3 193/377 193/377 85 150 46 65

*M10 instead of M12




WEDGE CLAMP FOR CONTACT WIRE This clamp is used for contact wire anchorage in Z-cable for midpoint. Application: ■ Z-Cable ■ Midpoint

Material: ■ Contact wire splice: CuNi2Si (EN12165) ■ Plates: X5CrNi18-10 (EN 10088) ■ Screws: St. Steel (A2-80) (EN 3506) ■ Washers: St. Steel (A2) ■ Nuts: St. Steel (A2-80) (EN 3506) ■ Clevis pin: St. Steel (A2) (EN 3506) ■ Split pin: St. Steel (A2) (EN 3506) ■ 3-Hole washer: X5CrNi18-10 (EN 10088)

No ID-code Clevis pin Contact wire section

Tightening torque M12

Cable section

(mm) (Nm) (mm2)

- 75.05.02A 12 AC/BC 80/150 75 65/70

Clamps

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WEDGE CLAMP FOR CONTACT WIRE This clamp is used for contact wire anchorage. Application: ■ Contact wire anchor

Material: ■ Forged parts: CuNi2Si (EN12165) ■ Plates: X5CrNi18-10 (EN 10088) ■ Screws: St. Steel (A2-80) (EN 3506) ■ Washers: St. Steel (A2) ■ Nuts: St. Steel (A2-80) (EN 3506) ■ Clevis pin: St. Steel (A2) (EN 3506) ■ Split pin: St. Steel (A2) (EN 3506) ■ 3-Hole washer: X5CrNi18-10 (EN 10088)

No ID-code Clevis pin Contact wire section

Tightening Torque M12

(mm) (Nm)

- 75.05.03A 16 AC/BC 80/150 75

Clamps


FORKED COLLAR SOCKET This clamp is used to anchor the contact wire and the messenger wire. Application: ■ Anchorage

Material: ■ Forged parts: St. Steel ■ Cone: Al Bz 10 ■ Pin: St. Steel ■ Split pin: St. Steel ■ Elastic pin: St. Steel ■ Contact grease: Wolfracoat-C

No. ID-code Contact wire Cable cross section Diameter Breaking load Weight

ØD

(mm2) (mm) (KN) (Kg)

610.001.151 - AC/BC 107 - 12,4 60 0,82

610.002.160 - AC/BC 80 65 10,75 60 0,82

610.011.004 - - 95 12,85 60 0,82

610.016.105 - - 120 14,00 60 0,82

610.017.105 - AC/BC 120 - 13,75 60 0,82

610.018.106 - AC/BC 150 130 15,00 60 0,82

610.027.102 - - 50 9 60 0,82

Clamps

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CONNECTION CLAMP This clamp is used for high mechanical load applications providing a full current connection.

Application: ■ Messenger wire anchor cable (Z-cable) ■ Fixed point ■ Stitch wire

Material: ■ Forged parts: CuNi2Si (CW111C) (EN 12165) ■ Screws: St. Steel (A2-70) (EN ISO 3506) ■ Nuts: St. Steel (A2-70) (EN ISO 3506) ■ Washers: St. Steel (A2) (EN ISO 3506)




Weight

A B

B C D

(mm2) (mm2) (mm) (mm) (mm) (mm) (Nm) (kg)

332 321 003 KP 25/70 25/70 25/70 40 50 45 55 20 0.362

332 321 005 KP 35/120 25/95 25/95 42 50 45 55 20 0.380

- KP 35/120X 70/120 70/120 42 55 50 55 20 0.420

332 321 006 KP 70/150 70/150 70/150 50 77 67 80 35 0,770

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Clamps



WEDGE-SHAPED END TERMINAL This part is used to anchor the messenger wire and contact wire. Application: ■ Contact wire anchoring clamp ■ Messenger wire anchoring clamp

Material: ■ Casting part: EN AC-43000 (Al2560-T6) (UNE-EN 1706 CC491 K-GS S/UNE-EN 1982) ■ Wedge: Bronze ■ Bimetallic sleeve

No ID-code Wedge Cable Diameter ØA (mm)

Application Weight (Kg)

- GA 10 CH 1 1 14 Messenger Wire Cu 120 mm2 0,60

- GA 10 CH 2 2 12,5 Messenger Wire Cu 95 mm2/ Contact Wire Cu 107 mm2 0,63

- GA 10 CH 3 3 10,5/10,8 Messenger Wire Cu 70 mm2/ Contact Wire Cu 85 mm2 0,70

- GA 10 CH 4 4 12,9 Contact Wire Cu 120 mm2 0,68

Clamps

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WEDGE-SHAPED END TERMINAL This part is used for the tension-proof tensioning of steel cables. Application: ■ Tensioning of steel cables

Material: ■ Casting part: EN AC-43000 (Al2560-T6) S/UNE-EN 1706 CC491 K-GS S/UNE-EN 1982 ■ Wedge: EN AC-43000 (Al2560-T6) S/UNE-EN 1706 CC491 K-GS S/UNE-EN 1982

No ID-code Cable Diameter ØA

Weight

(mm) (kg)

- GA 10.8 8/12 0,47

- GA 10.12 12 0,47

- GA 10.13 13/15,5 0,47

Clamps


C

lam

ps

CONNECTION CLAMP This clamp is used to anchor wire to the Z-cable. Application: ■ Contact wire anchor cable (Z-cable)

Material: ■ Forged parts: CuNi2Si (CW111C) (EN 12165) ■ Screws: St. Steel (A2) (EN ISO 3506) ■ Nuts: St. Steel (A2) (EN ISO 3506) ■ Washer: St. Steel (A2) (EN ISO 3506)

No. ID-code Contact wire Derived cable cross section


A B C D M12

(mm2) (mm) (mm) (mm) (mm) (Nm)

332 330 001 GPF-50/95 M AC/BC 80/150 Cu 50/95F - - 27,3 30 38 *

- GPF-70/120 AC/BC 80/150 Cu 70/120 70 36 33,4 - 65

- GPF-70/120 M AC/BC 80/150 Cu 70/120 - - 33,4 34 65

325 102 002 GPF-70/150 AC/BC 80/150 Cu 70/150F 70 36 31,5 - 65

- GPF-70/150 M AC/BC 80/150 Cu 70/150F - - 31,5 34 65

*M10 instead of M12

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Clamps

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C

lam

ps

CONNECTION CLAMP This clamp is used to anchor the messenger wire in the Z-cable for midpoint. Application: ■ Cables connection ■ Z-cable ■ Midpoint

Material: ■ Forged parts: CuNi2Si (CW111C) (EN 12165) ■ Screws: St. Steel (A2) (EN ISO 3506) ■ Nuts: St. Steel (A2) (EN ISO 3506) ■ Washer: St. Steel (A2) (EN ISO 3506)




A B C D M12

(mm2) (mm2) (mm) (mm) (mm) (mm) (Nm)

325 102 001 GPF2-70/150 65/150F 65/150F 70 36 33 - 65

- GPF2-70/150 M 65/150F 65/150F - - 33 30 65

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Clamps



SUSPENSION CLAMP This clamp is used to hang the aluminium earthing cable. Application: ■ Suspension earthing cable

Material: ■ Casting part: Aluminium alloy EN-AC 43000 (UNE-EN 1706) ■ Screws: St. Steel (A2-70) (EN ISO 3506) ■ Nuts: St. Steel (A2-70) (EN ISO 3506) ■ Washer: St. Steel (A2) (EN ISO 3506)

No. ID-code Screw/Nut for pole Earthing Cable Cable diameter Tightening torque Weight M10 M16

(mm) (Nm) (Nm) (kg)

- GSLA 11-21 C V1 Included LA-110/180/280/380 14/25,5 38 130 1,350

- GSLA 11-21 C V1 ST Not Included LA-110/180/280/380 14/25,5 38 130 1,350

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Clamps

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SUSPENSION CLAMP This clamp is used to hang the aluminium earthing cable. Application: ■ Suspension earthing cable

Material: ■ Clamp: Aluminum alloy EN-AC 42200(UNE-EN 1706) ■ Screws: St. Steel (A2-70) (EN ISO 3506) ■ Nuts: St. Steel (A2-70) (EN ISO 3506) ■ Washers: St. Steel (A2) (EN ISO 3506)

No. ID-code Screw/Nut for pole Earthing Cable Cable diameter

Tightening torque M12 M16

Weight

(mm) (Nm) (Nm) (kg)

- GSLA 11-21 C Included LA-110/180/230 14/19,6 65 130 0,860

- GSLA 11-21 C ST Not Included LA-110/180/230 14/19,6 65 130 0,860

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Clamps



DUO WEDGE TERMINAL CLAMP These clamps are used to strain all types of feeder and lines feeders in all overhead line constructions. Application: ■ Anchorage clamp

Material: ■ Clamp parts: AlMgSi1 ■ Screws: St. Steel (A2) (UNE- EN ISO 3506) ■ Nuts: St. Steel (A2) (UNE- EN ISO 3506) ■ Washers: St. Steel (A2) (UNE- EN ISO 3506) ■ Split pin: Cu-ETP

No ID-code Conductor range (mm)

Cable cross section (mm2)

Weight (kg)

439 171 004 - 20,1 – 22,5 240 Al -

439 171 006 - 20,1 – 22,5 LA-280 2.500

437 582 001 - 16,0 – 18,0 LA-180 -

437 582 002 - 14,0 – 15,9 LA-110 / LA-145 -

Clamps

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SUSPENSION CLAMP FOR CU CABLES This clamp is used to hang the copper cable on pole. Application: ■ Suspension feeder cable

Material: ■ Forged part: CuNi2Si (UNE-EN 12165) ■ Screw: St. Steel (A2-70) (EN ISO 3506) ■ Nut: St. Steel (A2-70) (EN ISO 3506) ■ Washers: St. Steel (A2) (EN ISO 3506)

No. ID-code Cable cross section Cable diameter Tightening torque Weight M12

(mm2) (mm) (Nm) (kg)

- HLT 119 V1 C 35/300 7,5/22,5 65 -

Clamps



SUSPENSION CLAMP This clamp is used to hang the aluminium earthing cable on pole. Application: ■ Suspension earthing cable

Material: ■ Casting part: Aluminium alloy EN-AC 43000 (UNE-EN 1706) ■ Screw: St. Steel (A2-70) (EN ISO 3506) ■ Nut: St. Steel (A2-70) (EN ISO 3506) ■ Washers: St. Steel (A2) (EN ISO 3506)

No. ID-code Earthing Cable Cable diameter Tightening torque Weight M12

(mm) (Nm) (kg)

- GTLA.11.21 LA-110/280 14/21 65 0,250

Clamps

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CONNECTION CLAMP This clamp is used to connect Aluminum / St. steel cables with copper cables or the horn gap discharger with the messenger wire. Application: ■ Electrical connections ■ Earthing connections

Material: ■ Casting parts: Aluminium AlSiMg0,5Mn (UNE-EN 573) ■ Sheet: Cu-ETP ■ Screws: St. Steel (A2) (EN ISO 3506) ■ Washers: St. Steel (A2) (EN ISO 3506)

No. ID-code Al Cable cross section Cu cable cross section Tightening torque M10

(mm2) (Nm)

330.712.001 - 6,3/15,7 3,5/12,5 38

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Clamps



CONNECTION CLAMP This clamp is used to connect two aluminium cables or the horn gap discharger with earthing cable. Application: ■ Electrical connections ■ Earthing connections

Material: ■ Casting parts: Aluminium AlSiMg0,5Mn (UNE-EN 573) ■ Screws: St. Steel (A2) (EN ISO 3506) ■ Washers: St. Steel (A2) (EN ISO 3506)

No. ID-code Cables cross section Cables Diameters Tightening torque M10

(mm2) (Nm)

330.869.869 - 25/150 6,3/15,7 38

Clamps

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CROSS CLAMP This clamp is used to hang the aluminium earthing cable. Application: ■ Suspension earthing cable

Material: ■ Clamp: Aluminum alloy EN-AC 42200(UNE-EN 1706) ■ Screws: St. Steel (A2-70) (EN ISO 3506) ■ Nuts: St. Steel (A2-70) (EN ISO 3506) ■ Washer: St. Steel (A2) (EN ISO 3506)

No. ID-code Earthing Cable Cable diameter


Weight

(mm) (Nm) (Nm) (kg)

- SXHAT.149 LA-110 14 38 130 1,300

Clamps



EARTHING CLAMP TO MAIN ELECTRODE This clamp is used to connect the main electrode with the other earthing electrodes. Application: ■ Earthing connections

Material: ■ Casting parts: Cu alloy CC491 K-GS (UNE-EN 1982) ■ Screws: St. Steel (A2) (EN ISO 3506) ■ Nuts: St. Steel (A2) (EN ISO 3506) ■ Washers: St. Steel (A2) (EN ISO 3506)

No. ID-code Derivate cable cross section

Diameter ØA


(mm2) (mm) (Nm) (Nm)

- TCT5.120x2.18 95/185 18 38 65

- TCT5.120x2.24 95/185 24 38 65

Clamps

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VERTICAL / HORIZONTAL EARTHING CLAMP TO ELECTRODE This clamp is used to connect the earthing electrodes with the copper cables in horizontal or vertical position. Application: ■ Earthing connections

Material: ■ Forged parts: Brass CW617N (UNE-EN 12165) ■ U-bolt: St. Steel (A2) (EN ISO 3506) ■ Nuts: St. Steel (A2) (EN ISO 3506) ■ Washers: St. Steel (A2) (EN ISO 3506)

No. ID-code Description Derivate cable cross section

Diameter ØA

Tightening torque M10

(mm2) (mm) (Nm)

- GPP.2014 Horizontal connection clamp 35/120 16/20 38

- GPX.2014 Vertical connection clamp 35/120 16/20 38

Clamps


OVERHEAD LINE CROSSING This part is used for crossing of contact wires. Application: ■ Contact wire crossings Material: ■ Forged clamps: CuNi2Si ■ Crossing profile: Cu-ETP ■ Screws: St. Steel (A2-70) (EN ISO 3506) ■ Washers: St. Steel (A2-70) (EN ISO 3506)

No. ID-code Contact wire


(Nm)

- ASM.AGU-01 AC/BC 80/150 25

Hexagonal bolts available

Clamps

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CONTACT WIRE SEPARATOR The contact wire separator is used to separate two contact wires. Application: ■ Contact wire separator Material: ■ Forged parts: CuNi2Si ■ Separator: St. Steel (A2) (EN ISO 3506) ■ Screws: St. Steel (A2) (EN ISO 3506) ■ Washers: St. Steel (A2) (EN ISO 3506)


Dimensions A


(mm) (Nm)

- GS 35 AC/BC 80/150 35 25

GS 40 AC/BC 80/150 40 25

GS 50 AC/BC 80/150 50 25

GS 170 AC/BC 80/150 170 25

GS 200 AC/BC 80/150 200 25

Clamps


CONTACT WIRE SPLICE SCREW-IN This clamp is used to connect grooved overhead traction wire with full tension. Application: ■ Electrical connection ■ Traction wire splice

Material: ■ Forged parts: CuNi2Si (UNE-EN 12165) ■ Screw: St. Steel (A2) (EN ISO 3506)

No. ID-code Contact wire Tightening torque Weight

M10

(Nm) (Kg)

302.537.537 - AC/BC 80/120 44 0,5

Wire joints

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CONTACT WIRE SPLICE RIVETED This clamp is used to connect grooved overhead traction wire with full tension. Application: ■ Electrical connection ■ Traction wire splice

Material: ■ Forged parts: CuNi2Si (UNE-EN 12165) ■ Screw: St. Steel (A2) (EN ISO 3506) ■ Rivet: Cu-ETP (UNE-EN 12165)

No. ID-code Contact wire Appropiate die for compressing Appropiate die for removing Weight

(Kg)

302.391.391 - AC/BC 80/120 303.797.876P1 + 303.797.876P2 302.345.345P1 + 302.345.345P2 0,37

Suitable compression head: 305.678.009 Suitable electrical hydraulic compression pump: BE.12.2 Suitable foot operated hydraulic compression pump: BP.12

Wire joints



COMPRESSION JOINTS, Al/St Theses compression joints are used to form a full-tension connection of Al/St cables. Application: ■ Compression joint

Material: ■ Aluminium (UNE-EN-573)

No. ID-code Conductor cross section

Dimensions Nº compression hydraulic

Compression die

A B C L Al St Al St

(mm2) (mm) (mm) (mm) (mm)

305.231.004 - LA-56 16 10 95 280 9-9 6-6 16H.KP.MA 7H.KP.MC

305.509.016 - LA-110 25 15,5 128 410 9-9 6-6 25H.KP.MA 13H.KP.MC

305.509.018 - LA-180 28 19 140 410 6-6 4-4 28H.KP.MA 15H.KP.MC

305.522.025 - LA-280 34 23 140 480 7-7 4-4 34H.KP.MA 15H.KP.MC

305.525.004 - LA-380 42 25 75 500 8-8 2-2 42H.KP.MA 17H.KP.MC


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Wire joints

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COMPRESSION JOINTS FOR MESSENGER WIRE These compression joints are used to form a full-tension connection between Cu cables for messenger wire. Application: ■ Compression joint

Material: ■ Cu-ETP

No. ID-code Conductor cross section

Dimensions Nº compression Compression die

A B C Mechanical Hydraulic

(mm2) (mm) (mm) (mm)

300.950.950 - 50 14,5 10 95 6-6 - 14H.KP.MC

300.951.001 70 16,5 11,5 111 6-6 - 16H.KP.MC

300.953.953 120 22 15 160 8-8 4-4 22H.KP.MC

300.954.954 150 25 17 182 12-12 5-5 25H.KP.MC

300.955.955 182/185 30 18,5 260 - 5-5 30H.KP.MC

300.956.956 210/228/240 34,5 21,5 310 - 6-6 34H.KP.MC

300.957.957 299/300 38 24 360 - 7-7 38H.KP.MC

305.513.002 95 21 14 145 - 4-4 20H.KP.MC

305.573.002 25 10,2 7 80 4-4 - 10H.KP.MC


Wire joints



RAILWAY SILICONE COMPOSITE INSULATOR This insulator with tongue/tongue connection is used for mechanical loads. Application: ■ 3 kV DC ■ Traction insulator ■ Top tube cantilever insulator

Material: ■ Insulator rod: E-CR glassfibre ■ Insulator rubber housing: HTV-silicone ■ Fittings: Steel / hot dip galvanized (EN ISO 1461)

No. Insulation Power frequency withstand (wet)

Minimum creepage distance

Max. tensile load (STL)

Specified mechanical load (SML)

Specified cantilever load (SCL)

Approx. Weight

(kV) 1 min (kV) (mm) (kn) (kn) (kn) (kg)

80.0017 3 65 300 N/A 135 N/A 1,5

Railway insulators for other applications are available in complete insulator catalogue.

Insulators & Section insulators

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RAILWAY SILICONE COMPOSITE INSULATOR This insulator with tongue/tongue connection is used for mechanical loads. Application: ■ 15/25 kV AC ■ Traction insulator ■ Top tube cantilever insulator

Material: ■ Insulator rod: E-CR glassfibre ■ Insulator rubber housing: HTV-silicone ■ Fittings: Drop forged Steel / hot dip galvanized (EN ISO 1461)






Approx. Weight


174 177 001 50 125 1240 70 135 N/A 3,4




RAILWAY SILICONE COMPOSITE INSULATOR This insulator with tongue/clevis connection is used for mechanical loads. Application: ■ 15/25 kV AC ■ Traction insulator ■ Top tube cantilever insulator

Material: ■ Insulator rod: E-CR glassfibre ■ Insulator rubber housing: HTV-silicone ■ Fittings: Drop forged Steel / hot dip galvanized (EN ISO 1461)






Approx. Weight


174 177 006 50 125 1240 70 135 N/A 3,5



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RAILWAY SILICONE COMPOSITE INSULATOR This insulator with tube /tongue connection is used to separate electrically the cantilever tubes and the cantilever support on pole. Application: ■ 15/25 kV AC ■ Top tube cantilever insulator ■ Cantilever tube insulator

Material: ■ Insulator rod: E-CR glassfibre ■ Insulator rubber housing: HTV-silicone ■ Fittings: EN-GJD-400-15 / hot dip galvanized (EN ISO 1461)






Approx. Weight


174 180 014 50 120 1240 60 N/A 9 6,9




RAILWAY SILICONE COMPOSITE INSULATOR This insulator with tube/clevis connection is used to separate electrically the cantilever tube and the cantilever support on pole. Application: ■ 3000 V DC ■ Top tube cantilever insulator ■ Cantilever tube insulator

Material: ■ Casting parts: EN-AC 42200 (UNE-EN 1706) ■ Insulator rod: E-CR Glassfibre ■ Insulator housing: HTV Silicone ■ U-bot: St. Steel (A2) (UNE-EN ISO 3506) ■ Nuts: St. Steel (A2) (UNE-EN ISO 3506) ■ Washers: St. Steel (A2) (UNE-EN ISO 3506)

No Insulation Power frequency Withstand (50Hz, wet)

Lightning impulse withstand (1,2/50)


Number of sheds

Max. Tensile load (STL)

Specified Mechanical Load (SML)

Weight

(kV) (kV) (kV) (mm) (kN) (kN) (Kg)

AM-3000 3 35 95 305 2/1 N/A 25 2,4



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RAILWAY SILICONE COMPOSITE INSULATOR This insulator with flat/blx head connection is used for the feeder support on pole. Application: ■ 15/25 kV AC ■ Feeder insulator ■ Feeder support

Material: ■ Insulator rod: E-CR glassfibre ■ Insulator rubber housing: HTV-silicone ■ Base Fittings: Steel / hot dip galvanized (EN ISO 1461) ■ Head Fittings: Steel / hot dip galvanized with rubber insert






Approx. Weight

(kV) 1 min (kV) (mm) (kN) (kN) (kN) (kg)

174 180 018 50 120 1240 60 N/A 9 6,3




3 kV SECTION INSULATORS. SINGLE CONTACT WIRE This insulator is used to electrically isolate and separate sections. Application: ■ Section insulator

Material: ■ Insulators: GRP/PTFE ■ Deflectors: Cu-ETP ■ Spark conductors: St. Steel ■ Turnbuckles: St. Steel ■ Supports: Cu-ETP ■ Contact wire joints: CuNi2Si F50 ■ Hangers: Cu-ETP ■ Cable tighteners: Cu-ETP ■ Saddle clamp: Cu-ETP

No

ID-code Contact wire

Insulating length Distance between arcing horns

Total Width Weight

A

(mm) (mm) (Kg)

- 305 422 DDH SD2 V2 AC/BC 80/120 955 65 220 15

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3 kV SECTION INSULATORS. DOUBLE CONTACT WIRE This insulator is used to electrically isolate and separate sections.

Application: ■ Section insulator

Material: ■ Insulators: GRP/PTFE ■ Deflectors: Cu-ETP ■ Spark conductors: St. Steel ■ Turnbuckles: St. Steel ■ Supports: Cu-ETP ■ Contact wire joints: CuNi2Si F50 ■ Hangers: Cu-ETP ■ Cable tighteners: Cu-ETP ■ Saddle clamp: Cu-ETP

No ID-code Contact wire

Insulating length Distance between arcing horns

Total Width Weight

A

(mm) (mm) (Kg)

- 305 422 DDH DD2 V2 AC/BC 80/120 955 65 220 20




TENSOREX C+ Tensorex C+ is a patented, automatic tensioning system that uses the force of a coil spring to constantly tension the railway catenary and/or bearer cable. It therefore effectively compensates the expansion caused by fluctuating daytime and nighttime temperatures as well as the change in the seasons while keeping the tension at a constant level. Advantages: ■ Very compact, small size:

Easy and fast handling from stock to installation site Fast installation It could be lifted up to the pole’s head by a tackle. No needs of crane Low visual impact

■ Device without weight: Free space at ground level around the pole Vandalism proof

■ No maintenance requested ■ Accuracy:

Low hysteresis effect over pull [P] value ■ Purely mechanics:

It does not need power supply or /and refill oil or gas No influence from the temperature variation

■ Safe and monitoring: It is possible to provide a monitoring system that read pull, position and temperature Values remote them to the office

No Description Compressing lenght

(mm)

Tensile force (kgf)

References

000 700 674 TR C+ 250/1350 250 13.5 - 000 700 422 TR C+ 375/1200 spec. 375 12 -

000 700 486 TR C+ 400/1100 400 11 -

000 700 487 TR C+ 400/1125 400 11.25 RFI

000 700 420 TR C+ 450/750 450 7.5 RET / RFI

000 700 421 TR C+ 450/1000 450 10 -

000 700 441 TR C+ 450/1000 450 10 BVG / LVG

000 700 425 TR C+ 450/1200 450 12 ADIF

000 700 671 TR C+ 450/1320 450 13.2 -

000 700 772 TR C+ 450/1380 450 13.8 ADIF / RFI

000 700 426 TR C+ 450/1425 450 14.25 ADIF

000 700 423 TR C+ 450/1500 450 15 ADIF / RFI

000 700 459 TR C+ 450/1640 450 16.4 -

000 700 735 TR C+ 450/1800 450 18 ADIF

000 700 774 TR C+ 450/1875 450 18.75 ADIF / RFI

000 700 424 TR C+ 450/2000 450 20 ProRail / RFI

000 700 427 TR C+ 450/2100 450 21 ADIF

000 700 776 TR C+ 450/2250 450 22.5 RFI

000 700 738 TR C+ 450/2400 450 24 ADIF

000 700 739 TR C+450/2475 450 24.75 ADIF

000 700 490 TR C+ 500/2250 500 22.5 -

000 700 664 TR C+ 550/800 550 8 -

000 700 475 TR C+ 550/1200 550 12 -

000 700 457 TR C+ 550/2000 550 20 -

000 700 453 TR C+ 550/2750 550 27.5 -

000 700 497 TR C+ 600/600 600 6 -

000 700 782 TR C+ 600/2250 600 22.5 RFI

000 700 478 TR C+ 600/2400 600 24 -

000 700 488 TR C+ 600/2500 600 25 -

000 700 494 TR C+ 650/1100 650 11 -

000 700 680 TR C+ 650/1125 650 11.25 -

000 700 438 TR C+ 650/1640 650 16.4 -

000 700 449 TR C+ 650/2150 650 21.5 -

000 700 450 TR C+ 650/2200 650 22 NETWORK RAIL: 091/029007

Spring Tensioning devices

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TENSOREX C+

No Description Compressing lenght (mm)

Tensile force (kgf)

References

000 700 456 TR C+ 650/2250 650 22.5 - 000 700 740 TR C+ 700/1050 700 10.5 ADIF

000 700 751 TR C+ 700/1575 700 15.75 ADIF

000 700 452 TR C+ 700/2100 700 21 ADIF

000 700 435 TR C+ 750/450 750 4.5 -

000 700 498 TR C+ 750/600 750 6 -

000 700 476 TR C+ 750/750 750 7.5 RFI / BV / SNCF

000 700 496 TR C+ 750/800 750 8 -

000 700 479 TR C+ 750/850 750 8.5 -

000 700 484 TR C+ 750/900 750 9 -

000 700 441 TR C+ 750/1000 750 10 JBV / BV

000 700 437 000 700 439

TR C+ 750/1100 TR C+ 750/1200

750 750

11 12

NETWORK RAIL: 091/029006

ADIF / SVEZIA 000 700 455 TR C+ 750/1250 750 12.5 -

000 700 672 TR C+ 750/1320 750 13.2 -

000 700 454 TR C+ 750/1375 750 13.75 -

000 700 778 TR C+ 750/1380 750 13.8 ADIF / RFI

000 700 440 TR C+ 750/1425 750 14.25 -

000 700 744 TR C+ 750/1425 750 14.25 ADIF

000 700 442 TR C+ 750/1440 750 14.4 JBV

000 700 433 TR C+ 750/1500 750 15 ADIF / RFI / SVEZIA

000 700 436 TR C+ 750/1640 750 16.4 -

000 700 673 TR C+ 750/1680 750 16.8 -

000 700 485 TR C+ 750/1800 750 18 ADIF

000 700 780 TR C+ 750/1875 750 18.75 ADIF / RFI

000 700 434 TR C+ 750/2000 750 20 ProRail / RFI

000 700 748 TR C+ 750/2100 750 21 ADIF

000 700 749 TR C+ 750/2400 750 24 ADIF

000 700 750 TR C+ 750/2475 750 24.75 ADIF

000 700 669 TR C+ 800/450 800 4.5 -

000 700 493 TR C+ 800/1400 800 14 -

000 700 489 TR C+ 840/1800 840 18 SNCF

000 700 684 TR C+ 900/500 900 5 -

000 700 666 TR C+ 900/750 900 7.5 -

000 700 663 TR C+ 900/800 900 8 -



No. ID-code Diameter

(mm)

305 444 012 000 700 408 160

000 700 408-1 215 - 219

000 700 408-2 229

ATTACHMENTS FOR TENSOREX C+

Attachment for Lattice Poles

No.

000 700 463

Attachments for Building Walls and Various types of Steel Poles

No. 000 700 416

Attachments for Steel or Concrete Circular Masts (Strap Retainer)

No. 000 700 414

Attachments for Steel or Concrete Circular Masts (Crossbar and U-


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ATTACHMENTS FOR TENSOREX C+

Attachment for Steel Square and Peiner Masts

No.

000 700 415

Attachments for two TENSOREX C+ for Steel or Concrete Circular Masts

No. 000 700 461



CONTACT WIRE DROPPER This clamp is used to connect contact wire on droppers. Application: ■ Dropper Material: ■ Forged parts: CuNi2Si ■ Loop: CuNi2Si ■ Screw: St. Steel (A2-70) (EN ISO 3506) ■ Nut: St. Steel (A2-70) (EN ISO 3506)


Dimensions Tightening Torque

A B C

(mm) (mm) (mm) (Nm)

- 625 012 CONJ AC/BC 80/150 39,7 14 30 25

Droppers

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MESSENGER WIRE DROPPER CLAMP This clamp is used on messenger wire for dropper. Application: ■ Dropper

Material: ■ Forged parts: CuNi2Si ■ Loop: CuNi2Si ■ Screw: St. Steel (A2) (EN ISO 3506) ■ Nut: St. Steel (A2) (EN ISO 3506) ■ Pin: Bz II

No. ID-code No pin alternative Cable Cross section


A B C D


- 625 012 CONJ 120 - 120 35 14,5 22 30 25

- 625 012 CONJ 95 625 012 CONJ 95.SH 95 39,5 13 17 40 25

- 625 012 CONJ 70H 625 012 CONJ 70 65/70 39,5 11 14 30 25

- - 625.012CONJ.50CU.ALE 50 39,7 9 13 30 25

- 625 012 CONJ 35 625 012 CONJ 35.SH 35 36,25 8 14 30 25

- 625 012 CONJ 25 625 012 CONJ 25.SH 25 36,5 6,5 14 30 25

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Droppers



HOT FORGING DROPPER CLAMP These clamps are used on messenger wire and contact wire for droppers. Application: ■ Dropper

Material: ■ Forged parts: CuNi2Si ■ Screw: St. Steel (A2) (EN ISO 3506) ■ Washer: St. Steel (A2) (EN ISO 3506)

No. ID-code Contact wire Messenger Wire Cross section


A B C D


- 305 859 35 - 35 24 54 8 8,4 30

- 305 859 50 70* AC/BC 107/150 50/70 20 47 9,25-11,25 5 30

- 305 859 120 AC/BC 107/150 95/120 24 57 14,3 8,4 30

- 305 859 002 AC/BC 107/150 150/185 28 59 18 8,1 30

- 305 859 300 - 300 26 65 22,5 7,5 30 *Hexagonal bolt

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Droppers

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COLD FORGING DROPPER CLAMP These clamps are used on messenger wire and contact wire for droppers. Application: ■ Dropper

Material: ■ Forged parts: Cu-ETP (UNE-EN 13599) ■ Screw: St. Steel (A2) (EN ISO 3506) ■ Washer: St. Steel (A2) (EN ISO 3506)

No. ID-code Description Contact wire Messenger Wire Cross section

Droppers cable cross section

Tightening Torque

(mm2) (mm2) (Nm)

- G-VT.1 Clamp for messenger wire - 95 Cu/Bz 25 12

- G-VT.2 Clamp for messenger wire - 35 Cu/Bz 25 12

- 625 015 VUP Clamp for messenger wire - 25/95 Cu/Bz 25 12 - 625 016 VUP Clamp for contact wire AC/BC 107/150 150/184 Cu/Bz 25 20

SUSPENSION CLAMPS FOR CONTACT WIRE AND MESSENGER WIRE These clamps are used on messenger wire and contact wire for droppers.

Application: ■ Dropper

Material: ■ Forged parts: CuNi2Si ■ Screw: St. Steel (A2) (EN ISO 3506)

No. ID-code Contact wire Messenger Wire Cross section

Droppers cable cross section

Compression dies

(mm2) (mm2)

- 302 823 003 AC/BC 80/120 50 Bz 10F

- 302 825 825 AC/BC 80/120 50 Bz 25

- 303 848 002 AC/BC 80/120 70/95 BZ 16

Droppers



SUSPENSION CONTACT WIRE CLAMP This clamp is used to connect the contact wire on short height droppers. Application: ■ Short height dropper

Material: ■ Forged parts: CuNi2Si (UNE-EN 12165) ■ Screw: St. Steel (A2-70) (EN ISO 3506) ■ Washer: St. Steel (A2) (EN ISO 3506)



Weight

(Nm) (Kg)

- EPEN 108 AC/BC 80/150 30 0,105

Droppers

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THIMBLE This part is used for cable loops. Application: ■ Cable loops ■ Droppers

Material: ■ See table below

No. ID-code Material Cable Cross section

Dimensions

L A B C


- 625.012.71 Cu-ETP EN13599 CW004R240 12F/16F/25F 27 14,5 10 1

- 625.012.712 St. Steel (A2) 10F 21 14 8 1

- 625.012.712V1 ST. Steel 1.4301 S/UNE-EN 10088 10F 23 13 7 1

- 625.012.712CU Cu-ETP EN13599 CW004R240 10F 23 13 7 1

- 625.012.81 St. Steel (A2) 16F 35,7 22,5 12 1,2

- 625.012.81CU Cu.-ETP S/UNE-EN 12165 16F 39,75 21,5 11,5 1,5

- 625.012.91 St. Steel AISI 316 65 50 29 15 1,5

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Droppers



COMPRESSION SLEEVE This part is used for cable loops. Application: ■ Compression sleeve ■ Droppers

Material: ■ Cu-ETP (EN12165)

No. ID-code Cable Cross section

Dimensions Compression die

L A B C


625.012.41 10F 20 10 5 0,75 HG 10 PO 8

625.012.51 12F/16F 20 14,5 6,5 1,5 HG 16 PO 11

625.012.61 25F 20 15 8,7 1,5 HG 17 PO 11

Suitable compression head: UKH.305.C / UKH.300.C Suitable electrical hydraulic compression pump: BE.12.2 / GHA702 Suitable manual press: UKH.305.2 / UKH.300.2 / G06.300T

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Droppers

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CABLE LUGS This part is used for cable connections. Application: ■ Cable lug ■ Current carrying dropper

Material: ■ Cu-ETP (EN12165)

No. ID-code Cable cross section

Dimensions Compression dies

A B C

(mm2) (mm) (mm) (mm) Electrical pump Manual press

- TC 16.10SE 10F 37 5,5 10,5 HG 10 PO 8 8KP.MC

- TC 25.10 12F/16F 40,5 7 10,5 HG 16 PO 11 10KP.MC

Suitable compression head: UKH.305.C/ UKH.300.C Suitable electrical hydraulic compression pump: BE.12.2 / GHA702 Suitable manual press: UKH.305.2 / UKH.300.2 / G06.300T

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Droppers



DROPPER MOUNTING TABLE BENCH This dropper table is used to mount complete PFISTERER droppers with different length, components and cables. Application: ■ Dropper mounting

No ID-code Application Cable cross section

Test equipment included Accessories

(mm2)

- MM 305.859.002.2 Dropper with loop 25 - -

- MM 625.015Y016 Simple dropper without loop 25 - Hydraulic tools

- MM 305.859V1 Droppers with loop 16 - -

- MM 625.35.95 Droppers with loop 16 - Other configuration on request.

Tools & Safety equipment


COMPRESSION DIES These dies are used to mount the compression clamp on cables. Application: ■ Compression dies ■ Compression head: 305.678.009

Compressing Removing

No ID-code Tool code Applications

- MA-101 611.042.231 + 611.230.230 C-clamp compressing

- MA-102 611.044.245 + 610.937.247 C-clamp removing

MA-103 611.042.231 + 612.045.045 E-clamp compressing

MA-104 611.044.245 + 610.501.248 E-clamp removing

302.131.131 - DB3 Bimetallic clamp compressing

10H.KP.MA - Compression joints






38H.KP.MA Compression joints


7H.KP.MC - Compression joints



17 H.KP.MC - Compression joints

M PB-95F.280 - Bimetallic clamp compressing

KZ 25x8 TN 38 - Compression cables sleeves

302.346.346 - DB 4 N Contact wire splice with rivets compressing

302.345.345 - DB 4 L Contact wire splice with rivets removing




COMPRESSION DIES These dies are used to compress the bimetallic sleeves on cables. Application: ■ Compression dies ■ Compression heads: UKH.305.C / UKH.300.C

No ID-code Applications

- HG BIMET 12 Bimetallic sleeves compressing

- HG BIMET 18,5 Bimetallic sleeves compressing

- HG 10 PO 8 Cables lugs / Compression sleeves compressing

- HG 16 PO 11 Cables lugs / Compression sleeves compressing

- HG17 PO 11 Cables lugs / Compression sleeves compressing

Suitable compression head: UKH.305.C / UKH.300.C Suitable manual press: UKH.305.2 / UKH.300.2 Suitable electrical hydraulic compression pump: BE.12.2 / GHA702 Suitable foot operated hydraulic compression pump: BP.12



COMPRESSION HEAD These compression heads are used to perform compressions with the suitable dies and hydraulic pump. Application: ■ Compression head

38 TN 24 TN

No ID-code Nominal compression force Power stroke Weight

(TN) (mm) (Kg)

- 305.678.009 24 22 5

- 303.569.002 38 30 10,7

Suitable electrical hydraulic compression pump: BE.12.2 / GHA702 Suitable foot operated hydraulic compression pump: BP.12

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COMPRESSION HEAD This compression head is used to couple the compression dies with the manual hydraulic pump. Application: ■ Compression head

UKH.305.C UKH.300.C

No ID-code Nominal compression force Power stroke Crimping Weight

(TN) (mm) (mm2) (Kg)

- UKH.300.C 13 26 10 > 300 3,9

- UKH.305.C 13 38 10 > 400 -




ELECTRICAL HYDRAULIC COMPRESSION PUMP This pressure unit with an operating pressure of 700 bar for electrically operated is used for compression works. Application: ■ Compression pump

Technical description: ■ Two stage pump ■ Regulable press ■ Remote control ■ Voltage: 220V

No ID-code Operating pressure Oil consumption Hydraulic oil volumen Dimensions Weight Accessories

bar 0-20 bar l/min

20-700 bar l/min L (mm) (Kg)

- BE.12.2 700 2,6 0,32 2 180x160x350 15 2m hydraulic hose

Suitable compression heads: UKH.300C / UKH.305.C / 305.678.009 / 303.569.002

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HYDRAULIC COMPRESSION PUMP WITH RECHARGEABLE BATTERY This pressure unit with an operating pressure of 700 bar with rechargeable battery operated is used for compression works. Application: ■ Compression pump

Technical description: ■ Rechargeable battery: 24V – 3,3 AH Ni-MH ■ Charge time: 60 min ■ Battery life: 1000 cycles ■ Remote control

No ID-code Pressure

Oil consumption

Tank capacity

Dimensions

Weight with battery and oil tank filled)

Protection Protección

Bar l/min l (mm) (Kg)

- GHA702 700 0,2-1,2 0,75 340x180x330 8,8 IP 43

Suitable compression heads: UKG.300C / UKH.305.C / 305.678.009

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FOOT OPERATED HYDRAULIC COMPRESSION PUMP This pressure unit with an operating pressure of 700 bar for foot operated is used for compression works. Application: ■ Compression pump

No ID-code Pressure Oil supply

Tank capacity

Dimensions Weight

Bar cc high pressure cc (mm) (Kg)

- BP.12 700 12,26 720 609x150x180 12,350

Suitable compression heads: UKH.300C / UKH.305.C / 305.678.009

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HYDRAULIC CRIMPING TOOL This manual hydraulic tool is used for compression works. Application: ■ Hydraulic crimping tool

UKH.305.2 UKH.300.2

No ID-code Nominal compression force Power stroke Crimping Weight

(TN) (mm) (mm2) (Kg)

- UKH.300.2 12 26 10 > 300 5,36

- UKH.305.2 12 38 10 > 400 -

Suitable compression heads: UKH.300C / UKH.305.C




COME ALONG CLAMP These clamps are used to tense cables. Application: ■ Installation of cables

No ID-code Cable cross section Cable diameter Permissible load Weight

(mm2) (mm) (kN) (Kg)

330 640 663 - 150/20; 120/20 35 35 3,9

330 659 637 - 50/8 9.4 - 10.2 17 1,0

330 659 638 - 70/12 10.9 - 12 17 1,0

330 661 639 - 95/15 13.0 - 13.6 25 1,8

330 736 736 - 6-35 3.0 - 8 10 0,76

330 737 737 - 16 - 70 5.0 - 11 10 1,0

330 738 738 - 50 - 150 8.0 - 16 25 1,8

330 739 001 - 150 - 300 14.0 - 23 35 3,9

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CONTACT WIRE MEASURING DEVICE This unit is used to measure the height and stagger of the contact wire. Application: ■ Contact wire measuring

Technical description: ■ Hot-dip galvanised sectional tubular steel supporting bar ■ Slotted measuring tube, ■ Insulating rod with rain insulators ■ Plastic surveyor's rod and ■ Movable sub frame (depending on the design)

No ID-code Description Track width Height, min. Height, max. Measuring range Transporting length

(mm) (mm) (mm) (mm) (mm)

304 130 003 - Differential pressure sensor, mobile 1.435 4.630 6.300 +/- 600 3.000

304 130 130 - Differential pressure sensor, mobile 1.435 4.630 6.300 +/- 600 3.000

304 131 131 - Differential pressure sensor, stationary 1.435 4.630 6.300 +/- 600 3.000

Mobile type equipped by wheels Stationary type without wheels



CONTACT WIRE LASER MEASURING DEVICE This unit is used to measure the height and stagger of the contact wire using laser measuring technology. Application: ■ Height and stagger measuring Technical description: ■ Laser measures ■ No need touching wires ■ Used in any weather conditions. ■ Accuracy: +/- 5 mm. ■ Bluetooth Smart 4.0.

No ID-code Track width

(mm)

Measuring range, on the stagger (MR) (mm)

Data information

304 132 001 GLI-7PK 1435 +/- 750 -

304 132 002 GLI-7PK.60 1435 +/- 600 -

304 132 003 - 1000 +/- 450 -

304 132 008 GLI-7PK.FI 1524 +/- 600 -

- GLI-7 PK TRVIA.35 900 +/- 350 Tramway support

- GLI-7 PK TRVIA.60 1435 +/- 600 Tramway support



VOLTAGE DETECTORS Electric railway systems around the world are operated with different voltage systems. PFISTERER can supply voltage detectors for all common voltage systems. ■ 15 kV at 16.7 Hz ■ 25 kV at 50 Hz ■ 1500 V DC ■ 3000 V DC ■ Voltage supply for trolley lines ■ Voltage supply for urban rail systems with third rail

Depending on type, our voltage detectors are suitable for use on railway catenaries and power lines as well as on switchgear.

VOLTAGE DETECTORS KP-Test 5R 25kV FOR CATENARIES

The KP-test 5R 25 kV 50 Hz capacitive voltage detector designed for use on railway catenaries. It indicates the presence of operating voltage when brought into contact with the conductor.

Technical description: ■ Bright LEDs for clear recognition ■ Particularly loud, integrated audible signal ■ Extensive self-test functions at switch-on ■ Contact electrode in hook form with contact pin for optimum contact with the catenary ■ For single-phase networks

Versions in other languages or with other signal mode are available on request

No Version Total length

LG (mm)

Transporting length LT (mm)

Suitable bag Carrying bag included

930 300 001 0007 4795 2460 B3 -



VOLTAGE DETECTORS KP-Test 5R 25kV FOR CATENARIES, SEPARABLE The KP-test 5R 25 kV 50 Hz capacitive voltage detector designed for use on railway catenaries. It indicates the presence of operating voltage when brought into contact with the conductor. For transport in service vehicles the voltage detector can be dismantled into five separate components. Technical description: ■ Bright LEDs for clear recognition ■ Particularly loud, integrated audible signal ■ Extensive self-test functions at switch-on ■ Separable contact electrode in hook form with point-contact for optimum contact with the catenary ■ For single-phase networks

Versions in other languages or with other signal mode are available on request

VOLTAGE DETECTORS KP-Test 5R DC

The KP-test 5R dC double-pole voltage detector is designed for use on the catenary systems of DC voltage railways. It indicates the presence of operating voltage when brought into contact with the conductor. With its extensive, integrated self-tests, the KP-test 5R dC voltage detector ensures maximum user safety.

Technical description: ■ Double-pole type for the catenary systems of DC voltage railways with nominal voltages between 500 and 4,000 V DC ■ Second pole designed with practical magnetic connection to rail (cable length = 6.5 m) ■ Hook-type contact electrode with high-quality contact pin for optimum contact ■ Self-test at switch-on also checks the connecting cable ■ Can be used in rain and snow ■ Integrated audible signal for reliable voltage tests even in a noisy environment ■ Extremely bright LEDs in clear layout to prevent confusion ■ Induced AC voltage signal detection ■ Voltage testing possible even with a high proportion of leakage current on disconnected contact wires ■ Available separately without insulating pole ■ Available separately without insulating pole, but with additional adapters ■ Available complete with three-piece insulating pole (poles RP1 and UP; total length about 5,000 mm), or five-piece insulating pole (poles RP2, RP3, RP4 and UP; total length about 4,880 mm) ■ Available with convenient carrying case

Other versions with deviating nominal voltages, ranges of nominal voltage and languages are available on request.

No Version Nominal Voltage DC

UN (V)


Number of Insulating poles

Suitable bag

930 350 001 0097 650 - 750 2450 2 B3

930 350 001 0085 1500 2450 2 B3

930 350 001 0077 3000 2450 2 B3 (inclu.)



SWHITCHING POLES These switching poles are suitable for use on installations with nominal voltages up to 110 kV. Technical description: ■ Suitable for indoor and outdoor installations ■ Plastic actuating bolt and hand guard ■ End cap made of non-slip rubber ■ Switching pole made of yellow fibreglass reinforced polyester tubing

The switching poles are designed to Noem DIN VDE 0681 Parts 1 and 2.

No Nominal voltage UN (kV)

Total length

LG (mm)

Length of insulating element LT (mm)

Length of handle LH (mm)

Diamter of insulating element d (mm)

364 035 004 30 1008 525 400 33

364 035 005 30 1508 525 530 33

364 035 035 30 2008 525 635 33

364 035 036 30 2508 525 750 33

364 035 037 30 3008 525 750 33

364 035 042 110 2008 1300 635 33

364 035 043 110 2508 1300 750 33

364 035 008 110 3508 1300 750 33



EARTHING POLES FOR RAILWAY SYSTEMS Earthing poles for railway systems are used for connecting railway earthing devices. To do this, the earthing terminals are brought up to the contact wire. These earthing poles are marked with red stripes on a white background. This allows optimum identification of the work site. Technical description: ■ Contact wire earthing terminals held by spindle and cross-pin ■ Receiving head with roller locking device allows the earthing pole to be easily attached / detached from the contact wire earthing terminal ■ Robust construction for use in railway applications

TELESCOPING EARTHING POLES, TWO-PIECE

Earthing poles for railway systems, in two-piece design. These earthing poles are used mainly for transformers and railway power lines. They are continuously adjustable.

No Length range (m)

Pole length extended L (mm)


Insulating length LI (mm)

Weight (kg)

362 744 001 1,8 – 3,0 3500 1800 500 3,8

362 744 744 2,6 – 5,0 5000 2600 500 4,3

TELESCOPING EARTHING POLES, THREE-PIECE

Earthing poles for railway systems, in three-piece design. The upper section of this earthing pole is continuously adjustable. A slider enables the connection between the earthing pole and the contact wire earthing terminal to be locked. The earthing pole can thus be used to mark the work site.

No Length range (m)

Pole length extended L (mm)


Insulating length LI (mm)

Weight (kg)

362 745 745 2,0 – 5,0 5080 2000 500 5,2

362 745 002 3,2 – 7,0 7000 3200 500 5,2



No. Type Max. cross section of Max. short- Clamping Clamping Weight connected cable circuit range width

current

OVERVIEW RAIL EARTH CLAMPS FOR RAILWAY SYSTEMS

No. Type Max. cross section of Rail type Max. short- Clam- Clam- Weight connected cable circuit ping ping current range width (mm2) lk 1 s (kA) (mm) (mm) (g)

363 322 005

R50

50

40 (lk 0,12s)

-

-

2128

364 901 001 R51 70 13,8 (lk 1s)

364 868 001 R52 50 40 (lk 0,12s)

- - 5000

- - 858

OVERVIEW CONTACT WIRE EARTH CLAMPS FOR RAILWAY SYSTEMS

(mm2) Ø (mm) lk 1 s (kA) (mm) (mm) (g)

363 418 003 P50 120 4,5 - 35 23,7 4,5 - 35 34 814

361 499 001 P51 50 Ri80 - 150 36,5 (lk 0,12s)

- 30 1070

361 499 499 P52 50 Ri80 - 150 36,5

(lk 0,12s) - 30 942

362 947 947 P53 50 Ri80 - 150 23,3

(lk 0,12s) - 30 1968



SINGLE-POLE EARTHING AND SHORT CIRCUIT CABLES Fitted on both sides with compression type cable lugs with 30° angled palms and 13 mm mounting hole for M12 connecting screw. The conductor egress at the mouth of the cable lugs is provided with bending protection.

No Cable cross Section (mm2)

Max. short-circuit current

lK 0,12 s (A)

Length of Earthing cable (m)

Non-protruding

362 138 138 50 36500 8,5 -

362 138 529 50 36500 12 ▪ 362 138 004 50 36500 13 -

SUSPENSION HOOK

No

360 453 453



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PFISTERERRepresentative OfficeP.O. Box 184090Gate 7, Floor 3Hamarain Center DubaiUnited Arab Emirates Phone +971 4 2690147 [email protected]

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www.pfisterer.com

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