solution of telehandler

8/9/2019 Solution of Telehandler

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Mobile hydraulic solutions

for telehandlers


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C o n C e p t p h a s eq u i r y

Detailedprojectplan

Technicalsystemspecifications

TheSauer-Danfosssystemdevelopmentphasemodel:

Differentsystemproposals

Evaluationandselectionofapproach

p r o j e C t s p e C i f i C a t i o n


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Lead the way in telehandler evolution

The inal chapter in the story o telehandler evolution may never be written.

Your customers want higher speed, more precision, and better controllability.

They expect all-unction joystick control, powerul propel systems, and a

high level o operator comort and saety. You need to constantly adapt to

market and technology changes in order to provide the most competitive

solution to the challenges your customers ace.

Rely on Sauer-Danoss. Our portolio includes advanced and sae work

unction systems, high-quality proportional valves and HIC/cartridge valves,

as well as hydrostatic propel solutions that secure ast and eective machine

perormance. We also provide state-o-the-art electronic control o both

open- and closed-circuit hydraulic systems. Sauer-Danoss will enable you to

lead the way in telehandler evolution.

D e s i g n p h a s e

Sizingandselectionof

compatiblecomponents

AdvancedsimulationtestsandsystemFMEA

i m p l e m e n t a t i o n

Installationinprototype

Real-lifeworkconditiontests

atSauer-Danfoss'testfacilities

Carefulsystemperformanceanalysis

foroptimizationandtrouble-shooting

r e l e a s e

Finalreview

Finalreport

Documentation

Start-uphelp


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S t e e r i n g

System example

Total system competence

4-wheel steering solutions

Manual steering without the need or an emergency pump

Improved ergonomics via joystick steering

Range o supply options based on ixed or variable

displacement pumps

Dierent priority valve placement options

Steering column(OTP)

Variable pump(Series 45)

Proportionalvalve group(PVG 32/PVG 100)

Steeringmode

CAN-BUS

Joystick(JS 6000)

Steering unit(OSPC LS)

SMVvalve


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W o r k

P r o P e l

System example

C o n t r o l S

System example

System example

Solutions or telehandlers o all types and sizes

Selectable work/transport driving modes

Noise and uel reduction via automatic overdrive unction

Override unction via inching pedal or enhanced work capacity

Step-less driving possibilities up to maximum speed

Ergonomically placed joysticks or improved operator comort

Electronic ork levelling

Load sensing and low-sharing technology or maximum

controllability o multiple machine unctions under varying

load conditions and pressure requirements

Operator selectable controllability modes

Joystick-controlled engine RPM or noise and uel reduction

Modular valve design allowing or customized systems

Integration o unctionalities into user-riendly operation

Easy-to-use graphical programming eatures and system

diagnostic tools

Custom-designed joysticks

Broad line o robust, high-quality sensors

Full range o electronic displays and terminals

Wide range o microcontrollers and sotware solutions

Inching pedal

Microcontroller(PLUS1PLUS1)

Variable motor(Series 51)

Gearbox

F/N/R

Mode switchPiston pump(H1)

Gear pump(SKP2)

Joystick(JS6000)

Proportional valve group(PVG 32/PVG 100)/PVG 100)

CAN-BUS

Fork

Boom lit

Telescope

Auxiliary

Variable pump(Series 45)

Steering unit (LS)

Steering unit (P)

Proportional valve

group (PVG32/

PVG100)

CAN-BUS

Terminal(DP600)

Service tool

Piston pump(H1)

Joystick(JS6000)

Fork

Boom lit

Telescope

Auxiliary

Steering

Variable motor

(Series 51)

Microcontroller(PLUS1)


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Guidance and expert knowledge

Sauer-Danfoss takes a systematic approach to machine design and

is able to fully document every system solution project.

en to new ideas and new ways of doing things, Sauer-Danfoss system

gineers design tomorrow's vehicle systems.

200

300

400

500

Using fast, effective calcu-

lation tools, we are able to

test machine performance

and energy usage in any

possible way, thereby sav-

ing time and costs for our

customers.

PLUS+1 is a development system that enables you to customize

machine control with the performance, operating, and service

functions you need.

Frontiermentality

Sauer-Danoss takes a comprehensive, systematic approach to machine

development. Able to redesign the complete electrical and hydraulic

system architecture on existing machinery, we ind smarter solutions or

tomorrow's advanced vehicle applications.

Our expert engineers have access to state-o-the-art technology and test

acilities and they share an important quality: Frontier mentality. Open to

new ideas, they will assist you through all the stages o a given system

development project.

Projectinitiation

During the initiation phase we not only listen careully to your goals.

We also challenge existing views and come up with alternative ideas.

We need to make sure that the end-result your vehicle system will be

technologically reliable and economically easible; or you and the end-

user. That is our job and it starts long beore any talk about inal project

speciications. The initiation phase is important. Choose Sauer-Danoss,

i you want an active partner on board rom the beginning.


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At our large on-site test-track we can test vehicle system perfor-

mance in any possible situation.

Drawing on the strength of a global organization, Sauer-Danfoss

provides you with resources, support, and service on a local basis.

Customizedmachinecontrolmadeeasy

I you are looking or a tool that will allow you to rapidly develop a

customized vehicle control system, you have come to the right place.

PLUS1 the new Sauer-Danoss operating system network combines

machine controls and electronic diagnostics in an integrated operating

network that connects the interactive control o pumps, motors, joysticks,

inverters, and sensors. The system enables you to select rom an array o

microcontrollers, I/O modules, displays, joysticks, and sotware to easily and

quickly customize machine operation. PLUS1 is system customization

made easy.

Selecting,testing,documenting

A new vehicle system is not released when we believe it will perorm

the way it is supposed to. It is released when we know it will. We select

components that we know are compatible, then we carry out a system

FMEA. We install the components in a prototype, then we carry out a

system perormance analysis and real-lie work condition tests at our

on-site test-track or yours. We make a inal review, then we hand over the

documentation. That is the way we do it selecting, testing, documenting.

TheWorld-wideSauer-Danfossserviceorganization

Out o s ight, out o mind, goes a popular saying. That is not the

Sauer-Danoss way. True, we are serious about guiding, developing, testing,

and delivering, but we are serious about ater sales service too. With

more than 25 sales companies worldwide, local engineering expertise on

all continents, and over 200 distributors around the globe, we are able

to provide you with the ater sales service you need, where you need it.

And we will.

PLUS+1 microcontrollers and I/O modules are available in three

housing sizes and nine total I/O configurations for multiple control

options and design flexibility.


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Sauer-Danfoss is a comprehensive supplier providing complete systems to the global mobile market.

We oer our customers optimum solutions or their needs and develop new products and systems in

close cooperation and partnership with them. Sauer-Danoss specializes in integrating a ull range o

system components to provide vehicle designers with the most advanced total system design.

Hydrostatic transmissions

Hydraulic power steering

Electric power steering

Electrohydraulic power steering

Closed and open circuit axial piston

pumps and motors

Gear pumps and motors

Bent axis motors

Orbital motors

Transit mixer drives

Planetary compact gears

Proportional valves

www.sauer-danfo

ss.co

m

Directional spool valves

Cartridge valves

Hydraulic integrated circuits

Hydrostatic transaxles

Integrated systems

Fan drive systems

Electrohydraulics

Microcontrollers and sotware

Electric motors and inverters

Joysticks and control handles

Displays

Sensors

520L1007 Rev. AA Mar 2006

2006, Sauer-Danoss. All rights reserved. Printed in Europe.

Sauer-Danoss accepts no responsibility or possible errors in catalogs, brochures and otherprinted material. Sauer -Danoss reserves the right to alter its products without prior notice.

This also applies to products already ordered provided that such alterations can be madewithout aecting agreed specifcations. All trademarks in this material are properties o theirrespective owners. Sauer-Danoss and the Sauer-Danoss logotype are trademarks o the

Sauer-Danoss Group.

Sauer-Danfossprovides comprehensive worldwide service or its products through an extensive network o Global

Service Partners strategically located in all parts o the world.

Please contact the Sauer-Danoss representative nearest you.

Sauer-Danoss GmbH & Co. OHG

Postach 2460, D-24531 Neumnster

Krokamp 35, D-24539 Neumnster, Germany

Phone: 49 4321 871-0

Fax: 49 4321 871 122

Sauer-Danoss ApS

DK-6430 Nordborg, Denmark

Phone: 45 7488 4444

Fax: 45 7488 4400

Sauer-Danoss (US) Company

2800 East 13th Street

Ames, IA 50010, USA

Phone: 1 515 239-6000

Fax: 1 515 239 6618

Sauer-Danoss-Daikin LTD.

Sannomiya Grand Bldg. 8F

2-2-21 Isogami-dori, Chuo-ku

Kobe, Hyogo 651-0086, Japan

Phone: 81 78 231 5001

Fax: 81 78 231 5004

solution of telehandler

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