solara® lubefree handpiece cleaning & sterilizationcleaning diamond burs: - after each use,...
TRANSCRIPT
Air and Water Adjustment1. AirPressure–
WARNING: To prevent premature damage to the turbine, do not exceed 34 psi when using a HiFlo swivel.
Usinganairpressuregauge,StarDentalPart#262591for4/6-Line,setpressureforto30-34psiforHiFloswivelsandforallnon-HiFloswivelssetpressureto34-42psi.
Ifagaugeisnotavailable,setpressureatdeliveryheadallowing1psipressurelossforeveryfootoftubing.(SeeSpecifications forrecommendedoperationalpressure.)
Forexample,ifyouwanttooperateat34psiandyouareusingeither5feetor12feetoftubing,thenthepressureshouldbesetatthedeliveryheadtocompensatefortheairpressurelosses.
5feettubing 34psi+5psi=39psi
12feettubing 34psi+12psi=46psi
2. WaterPressure–
Adjustwatervolumeatthedeliveryheadtoobtainasatisfactoryspraymist.
Handpiece Operation
Cleaning & Sterilization
CAUTION: Prior to cleaning, let lamp cool a few minutes, then remove. After cleaning, let lamp dry completely before reinstalling.Note:Do not attempt to disassemble handpiece or swivel.
TheSolara HandpiecescontainasophisticatedLubeFreeceramicturbinebearing.Lubricationofthebearingisneverrequired.ThisLubeFreefeatureinsuresthatresiduallubricantisneverexpelledintotheoralcavity.CLEANING External SurfacesToremovedebrisfromexternalsurfaces,cleanusingasmalltoothbrushwithisopropylalcohol.Drythoroughly.
PLEASE NOTE: to ensure that your High-Speed chuck continues to be in optimum working condition, clean once a week with Junk-Out High-Speed Chuck Cleaner Kit P/N 263790:Shake well before use-Installbrushtohandle.Seediagramatright.-Useonenewbrushpercleaningapplication. - Do not reuse brushes.-Removeburfromchuck. -Dipbrushintobottle.-Removeexcesscleanerfromthebrush. -Insertbrushintoburendofturbine.-Cleangentlybyrotatingandinsertingthebrushinandoutoftheturbine.-Repeatprocessifnecessary.Reseal cap on bottle immediately after use to reduce evaporation.
CLEANING Optical SurfacesEveryexposedopticalsurfaceoftheSolara FiberOpticHandpieceaccumulatesdebriswhichultimatelydecreaseslightoutput.Tomaintainmaximumintensity,cleaneachsurfacewithanalcoholsoakedcottonswab.Usefirmrubbingmotiontoremovedebrisandmineraldeposits.Seethefollowingillustrationdenotingeachofthesevensurfacestoclean.
CLEANING the Mating Parts of the SwivelTooptimizeoperationof theswiveldisconnectmechanism,swaball internalsurfacesofhandpiecewithacottonswabsoakedinisopropylalcoholuntilclean.Dryusingsyringeair.Cleanareafrombearing/springassemblyatrearofswivelusingisopropylalcoholandatoothbrush.Dryusingsyringeair.
CLEANING the Swivel1. Disconnecthandpiecefromswivel;disconnectswivelfromtubingbyrotatingcouplerinopposite
directionasshowninHandpiece Installation.Depressfootcontrol;verifywaterexitstubing.2. ConnectswiveltotubingbyfollowingstepsinHandpiece Installation.Depressfootcontrol;if
almostnowaterexitsfrontofswivel,cleanasfollows.3. Removeswivelandfindwatertubeonfrontfaceofswivel.
Seeillustration.4. Insertcleaningwire,StarDentalPart#256719,intowatertube.Movewirebackandforthtoloosen
debrisatblockage.5. Removewireandapplyablastofairintowatertubewithsyringeair.
Bearing/Spring Assy.Clean
Clean Internal Surfaces
Water Tube
4-line HiFlo F.O. Swivel
7 Fiber Optic Surfaces
Swivel
(1)
Fiber Optic Lamp
(7) (6) (5)
(4)
(2)
(3)
Solara®HighSpeedHandpiecesaredesignedtofitaStarDental®360°quickdisconnectswivel.TheSolara® connectstostandard4-lineISOfiberoptictubingandstandard4/6-lineISOfiberoptictubing.
•Specifications•HandpieceInstallation
•HandpieceOperation•SafetyRules
•Cleaning&Sterilization•Troubleshooting
Contents
Type: Highspeedfiberopticwithaswivel&replaceableturbine.(Swivelsoldseparately.) OperatingAirPressure: 30to34psi AirConsumption: 2.0SCFM@34psi NoLoadSpeed: 430,000rpm Connection: 360°quickdisconnectswivelwith4-lineISOconfiguration&fiberoptics. 4/6lineISOfiberoptictubing. Power: 18watts Weight: 32g
Specifications (Nominal)
Note: Filter air and water supplies, recommended filtration: 25 microns. Soften and deionize water. Be sure filters operate efficiently.
Handpiece Installation
1. Grasptheswivelinfrontofthebearingassemblybetweenthethumbandindexfingerasshown.
2. SlidetubingcoupleruntiltheendoftheISOconnectorisexposed;holdinhandasshownwithfingerssecuringthetubing.
3. AlignandinsertswiveltubesintotheISOconnectorholes.
4. Whileapplyingslightpressuretoholdfittingsintheconnectorholes,slidecouplerforwardandengagethreads.Continuethreadingcouplerclockwiseuntilhandtightagainsttheswivel.
5. Usingthewrenchasshown,tightentheswiveltotubingcoupleruntilsnug.Besuretoturntubingcoupler,notswivel.DONOTOVERTIGHTEN.Connecthandpiecetoswivel.
Note:This joint loosens over time, resulting in loss of power. Check for tightness periodically.
Swivel ISO Connector
Tubing Coupler
Tubing
BearingAssembly
Wrench
Tubing Coupler
Turn tubing coupler while holding swivel in place
1
2
3
CLEANING BursNOTE:BursMustBeCleanedandSterilizedAfterEachPatient.CleaningDiamondBurs: -Aftereachuse,cleanthediamondburbyrunningitagainstawetdiamondcleaningstone. -Tomechanicallyclean,thediamondburshouldbeheldinasolutionofeitherenzymaticpresoakorwater. -Rinsetheburthoroughlyandallowittodry. -Sterilize–SeeSterilizationCleaningCarbideBurs: -Aftereachuse,presoaktheburinsolutionofeitherenzymaticpresoakorwater. -Rinsetheburthoroughlyandallowittodry. -Theburmaybecleanedwithanautoclavableburbrushtoremoveanyresistantdebrisfromthebur. -Sterilize–SeeSterilization
•TurbineReplacement•ReplacementPartNumbers•Warranty
Sterilizableupto135°C135°C
WARNING:Alwaysinserttheburfulllengthofthechuck.Ifyouattempttoextenditfromthechuck,theburmaydislodgeduringuseandcauseinjurytoyouoryourpatient.
CAUTION: Replacetheturbinewhenthehandpiecefailstoachievefullspeedand/orincreasessharplyinnoiselevel.Thisisanindicationofafailingturbine.Afailingturbinewillreducetheeffiencyofthehandpieceandmayresultinendcapheatup.See"TurbineReplacement".
Use standard length concentric diamond and carbide burs with .0628" nominal diameterfrictiongripshanksdesignedforhighspeedhandpieces.EveryStarDentalDiamondBurmeetsspecificationsbelowforrecommended lengths.Contactyourdealer foracomplete listofStarDentalDiamondand/orCarbideBurs.StarDentalautochuckturbineshavethefollowingburrequirements:
Autochuck Bur Changing SystemMaximum 24.0 mm
OVERALL LENGTH
Minimum7.3 mm
Shank Length
Useonlyburswithhardened,temperedsteelshanksorcarbideshanks.EveryStarDentalBurmaintainsrequiredhardness.Beforeuse,verifyconcentricrotationbyoperatinghandpieceoutsidetheoralcavityinasafeplace.
Note: Do not use burs that produce excessive noise or do not run concentrically. Do not use burs that are modified, eccentrically designed, or have bent or ‘soft’ (non-heat treated) shanks.
Autochuck Bur Changing System1. Insertburintoautochuckuntilresistanceisfelt.
2.Depressautochuckendcapbuttonandcontinuetofeed-inburuntilitclicksandstops.
3.Releaseendcapbutton.Now,applylightinwardforcetothedentalbur.Thiswillhelpsetthechuckingmechanismforinitialstartup.(Alwaystugonburafterithasbeeninstalledtoconfirmthatitissecured).
CAUTION: Never depress the autochuck end cap button or rest the end cap against anypart of the oral anatomy during handpiece operation. Depressing the end cap while a bur is rotating can activate the chuck mechanism and result in end cap heat-up and/or loss of bur retention.
1. To remove,grasphandpiecefirmlysoyourthumbtouchestheendcapandpushuntilaslight‘click’isnoticed.
2.Pullburstraightout.
3.Releaseendcap.
Safety RulesPLEASE OBSERVE SAFETY RULES1.Alwaystugonburafterchuckisloadedtoconfirmthattheburissecured.2.Beforeuse,verifyconcentricrotationbyoperatingthehandpieceoutsidetheoralcavityinasafeplace.Donotusebursthatdonot
runconcentricallyorproduceexcessivenoise.3.Neveroperatehandpiecewithoutaburinstalled.4.Alwaysuseburswithanoveralllengthoflessthan24mm.Theshanklengthmustbeatleast7.3mm.Thisincludesmostshort
shankburs.5.Whenusingtheautochuck,neverdepressendcapwhileburisrotating.6. Useonlyrecommendedburstopreventdamagetoautochuckandinsomecasestopreventbursfromimproperor incorrect
placement.Animproperlyclampedburmaydislodgeduringuse,causinginjurytoyouoryourpatient.Asuddenhigh-pitchedsoundorincreasedvibrationwhilehandpieceisoperatingalertstheoperatortothepossibilitythatthechuckisnotclampedsufficientlytoretaintheburorabentburisinserted.
STERILIZATIONHandpieceandbursMustbecleanedandsterilizedaftereachpatient.Note:To Prevent Damage To the Bur, Use an Autoclavable Bur Block.Awrappedhandpieceorburshouldbesteamsterilizedat132°Cforaminimumof10minutesorat121°Cforaminimumof50minutes.Donotexceed135°C.Anunwrappedhandpieceorburshouldbesteamsterilizedat132°Cforaminimumof8minutesorat121°Cforaminimumof30minutes.Donotexceed135°C.Note:An unwrapped handpiece or bur needs to be used immediately or sterility is not maintained.
Donotexceedthesterilizermanufacturer’sguidelinesforloadcapacity.Useonlypaperorpaper/plasticbags.Alwaysusecompletedrycycleofsterilizer.Alwaysallowproducttocoolinbagtoroomtemperaturepriortousing.Contactyoursterilizermanufacturerifmoistureremainsinsidebagandonproductafterdrying.CAUTION: Use steam sterilization exclusively for complete sterility. Never dry heat sterilize, ultrasonically clean, or expose handpiece, bur or swivel to chemical disinfection or cold sterilization by:
• Immersion techniques or Surgical milk• Surface wipes, Hand soaps, or Detergents
• Surface sprays• Sterilization bags containing disinfectants
M A K E S Y O U R P R A C T I C E P E R F E C T ®
Solara® LubeFree HandpieceInstruction Manual
® ®
Division of DentalEZ GroupLancaster, PA 17601 U.S.A.Printed in the U.S.A.©2010 DentalEZ, Inc.
DentalEZ Dental Products (GB) Ltd.,Cleveland Way,Hemel Hempstead,HP2 7DY, ENGLAND
Caution: Federal law restricts this device to sale by or on the order of a dentist. 866.DTE.INFO (383.4636)
www.DentalEZ.com0344
DO NOT USE FOR ORAL SURGERY
Problem: IMPROPER SPRAY Cause: Cloggedfilters,tubesorwaterports Correction: Inspectandcleanwaterfilterindeliveryhead.Disconnecthandpiece. Depressfootcontrol;verifywaterexitstheswivel. (Ifwaterdoesnotcomefromswivel,refertoCleaning the Swivel.)
Cause: Brittlehandpiecesiliconerubberseal Correction: Replacesiliconerubberseal
Cause: SwivelO-ringsworn Correction: ReplaceO-rings,StarDentalPart#259884orStarDental Part#263771forHiFloswivels.
Cause: Cloggedsprayports Correction: Useclean-outwiretounclogports.
See "Turbine Replacement" for Replacement Instructions
Problem: BUR LOCKS IN AUTOCHUCK Cause: Debrisbuild-upinchuckingmechanism Correction: CleanwithJunk-OutChuckCleanerPartNumber263790
Cause: Useofnon-ISOburs Correction: AlwaysuseISOburs.
Problem: BUR SLIPS IN AUTOCHUCK Cause: Debrisbuild-upinchuckingmechanism Correction: CleanwithJunk-OutChuckCleanerPartNumber263790
Cause: Useofnon-ISOburs Correction: AlwaysuseISOburs.
Note:Always use ISO burs to prevent locking and slipping of burs in autochuck. If problems of locking and slipping continue, replace worn autochuck immediately with LubeFree Autochuck Turbine Replacement Kit, StarDental Part #263739. If any problem persists, contact dealer for further assistance.
Troubleshooting
Turbine ReplacementNote:Replace the turbine when the handpiece fails to achieve full speed and/or increases sharply in noise level. The replacement cartridge is available from your dealer and is easily replaced in the office. When ordering a replacement, be sure to order StarDental Autochuck Turbine Replacement Kit, StarDental Part #263739.
1.Removeoldendcapandturbineorcanisterassembly.
2. Inspecthousingbeforecleaning.Removeanyobviousdebristopreventdamageandtoinsureperformanceofturbine.
3. Connecthandpieceandrunairthroughturbinehousingwithoutturbineinstalledfor5seconds.
4. Cleanhousingthoroughlywithcottonswabandisopropylalcohol.Drywithsyringeair.
5. Placeturbineassemblyintohousingandgentlyinsertasshown.
6. Positionandengagethreadsofendcapintothehousingbyhanduntilsnug.
7. TightenendcapwiththecombinationendcapwrenchemployingthewrenchopeningmarkedACasshown.Positionthewrenchwithmarkedsidefacingendcapforbestwrenchcontrol.
Note:Swivel assemblies sold separately.
SOLARASolaraFiberOpticHandpiecewithLubeFreeAutochuckTurbine...................................................................................263718LubeFreeVortexAutochuckTurbineReplacementKit.....................................................................................................263739SolaraReplacementEndCap...........................................................................................................................................263744EndCapWrench...............................................................................................................................................................203048
HiFlo 4-LINE SWIVELSwivelAssembly:HiFlo4-lineFiberOptic........................................................................................................................263758RearSeal,HiFlo4-lineFiberOpticSwivel(Packageof3)................................................................................................263734SwivelO-RingKitforHiFloSwivel(2Large,2Small)......................................................................................................263771
HiFlo 6-PIN SWIVELHiFlo6-PinSwivel,3.3volts.............................................................................................................................................263772HiFlo6-PinSwivel,3.1volts.............................................................................................................................................263773RearSeal,HiFlo6-pinFiberOpticSwivel(Packageof3)................................................................................................263770SwivelO-RingKitforHiFloSwivel(2Large,2Small)......................................................................................................263771
ADDITIONAL REPLACEMENT PARTSLampwithspring(Packageof2)....................................................................................................................................260986ReplacementLamp,6-pin 3.3VdcforStarBrightF.O.(Packageof2)...............................................................................262522ReplacementLamp,6-pin 3.1Vdcfornon-Startubing(Packageof2).............................................................................262962SwivelO-RingKitfor259716,262530,and263255(2Large,2Small)............................................................................259884AirPressureGauge(ISO4/6-line).....................................................................................................................................262591CleaningWire(Gauge:0.008,Packageof2).....................................................................................................................256719ISOTubingSetScrew(Packageof2)................................................................................................................................261355AllenWrench.035............................................................................................................................................................280830Junk-OutHigh-SpeedChuckCleaner...............................................................................................................................263790
Always insist on StarDental Parts for best performance.
Replacement Part Numbers
Description Item Number
For new products, manuals and technical information, call 1-866-DTE-INFO or visit our web site @ www.dentalez.com
Problem: NO LIGHT OR INTERMITTENT LIGHT Cause: Electricalconnections Correction: Verifyconnections:walloutlet-powerpack,powerpack-lampcontrol,andlampcontrol-tubingconnector.
Cause: Crimpedsignalairlinetolampcontrol Correction: Straightensignalairlinetoallowairflow.
Cause: COLORight® Tubing,oilonlampcontactpoints Correction: Removelampfromtubing;cleanspring,frontandrearsocketsandlampcontactswithisopropylalcohol.
Cause: COLORight Tubing,lampburnedout Correction: ReplaceKrypton-HalogenlampwithStarDental®Part#260986.
Cause: COLORight Tubing,wirebrokenattubingcoupler Correction: Re-stripwire1/8"andlockwithsetscrew,StarDentalPart#261355.Use.035Allenwrench, StarDentalPart#280830.
Cause: StarBright® Tubing,corrosiononlampcontactpins Correction: Removelamp(locatedintheStarBrightswivelconnector)andcleancontactpinswithisopropylalcohol.
Cause: StarBright Tubing,lampburnedout Correction: ReplaceXenon-HalogenlampwithStarDentalPart#262522,or,whenoperatingwithanon-StarDentalF.O. system,useStarDentalPart#262962.(ConsultyourOperator’sManualforcorrectvoltage.)
Problem: YELLOWISH LIGHT Cause: Debrisonopticalsurfaces
Correction: Cleanallexposedopticalsurfaces.(RefertoCleaning.)
Problem: REDUCED LIGHT Cause: Lowvoltage
Correction: RefertoCOLORightorStarBright Fiber Optic Electrical System & Handpiece Tubing Instruction Manual or contactStarDentalCustomerServiceat1-866-DTE-INFO.
Cause: COLORightSystem,lamp
Correction: ReplaceKrypton-HalogenlampwithStarDentalPart#260986.
Cause: StarBright System,lamp Correction: Replacelampin6-pinswivelwithStarDentalPart#262522,or,whenoperatingwithanon-StarDentalF.O. system,useStarDentalPart#262962.(ConsultyourOperator’sManualforcorrectvoltage.)
Problem: LACK OF POWER Cause: Airpressuretoolow
Correction: Verifyproperhandpieceairpressure.(RefertoHandpiece Installation.)
Cause: Crimpedtubing
Correction: Straightentubinginsideandoutsidedeliveryhead.
Cause: Debrisbuildup
Correction: Cleaninsideofhousingandendcapwithswabandalcohol.LubricateinsideofhousingwithDentaLube II beforeassembly.
Note:Before cleaning, check for and remove any debris from turbine housing to prevent damage and to insure turbine performance.
Cause: Wornoutturbine
Correction: RefertoTurbine Replacement.
Cause: Swivelnotthreadedfullyontotubing
Correction: RefertoHandpiece Installation.
Problem: WATER LEAKAGE Cause: Brittlehandpiecesiliconerubberseal
Correction: Replacesiliconerubbersealfor4-line,“Green”StarDentalPart#202897,andfor6-line, “Green”StarDentalPart#262520.For4-lineHiFloswivel,replace“Black”StarDental Part#263734andfor6-pinHiFloswivel,“Black”StarDentalPart#263770.
Cause: SwivelO-ringsworn Correction: ReplacebothO-ringsonanyswivelwithStarDentalPart#259884orStarDentalPart #263771fortheHiFloswivels.RefertoO-ring and Rear Seal Replacementfrom HiFlo Swivel Connector Manual, StarDentalPart#063776.
Problem: SWIVEL WILL NOT DISENGAGE FROM HANDPIECE Cause: Buildupofdebris Correction: PlacetwodropsofDentaLube IIintoswivel/tubingconnectorarea.Rotateswiveltocirculatelube.Disengage handpiece.Contactdealerifunabletodisengageswivel.Topreventrecurrence,refertoCleaning
Clean debris from inside of housing
Bearings
Swivel O-rings at the front of the swivel
DentalEZ Dental Products (GB) Ltd., Cleveland Way, Hemel Hempstead, HP2 7DY, ENGLAND063766 C Date of Issue 10/01/2010
Division of DentalEZ Group Lancaster, PA 17601 U.S.A.
Printed in the U.S.A.©2010 DentalEZ, Inc.
Limited WarrantyStarDental® Solara® Handpieces, including swivel andLubeFreeTurbinewithAutochuck, arewarrantedagainstdefects inmaterial andworkmanshipfor12monthsfromdateofpurchase.Thefiberopticsarewarrantedforaperiodof5years.Thiswarrantyissubjecttothefollowingconditions:Handpieces,swivelandLubeFreeTurbinewithAutochuckmustnotbeabusedandmusthavebeenoperatedinaccordancewithproceduresdetailedinthismanual.AnyreplacementpartsmustbegenuineStarDentalparts.Warrantyvalidationcardmustbecompletedandreturnedwithin15daysofpurchase.StarDentalwill,withoutcharge,repairorreplace(atitssolediscretion)anydefectivepart(s)coveredinthiswarranty,providingaboveconditionsaremetandtheproductisreturnedthroughanauthorizedStarDentaldealer.Youmusthaveacopyofyouroriginalinvoicetoqualify.
THISWARRANTYISINLIEUOFALLOTHERWARRANTIES,EXPRESSEDORIMPLIED,INCLUDINGTHEWARRANTIESOFMERCHANTABILITYANDFITNESSFORUSE.
Product complieswith MDD 93/42/EEC
0344
Center Spray Tube
LubeFree Autochuck
Wrench Opening Housing
Spray port
Remove before inserting wire
LubeFree Autochuck
Important Notice About Returning Product To The DentalEZ Group
Anyone wishing to return any DentalEZ Group product to a DentalEZ facility MUST obtain the proper RETURN AUTHORIZATION NUMBER from the Customer Service Department. The RA Number must appear clearly marked on both the outside and inside of the returned product carton. When calling for a return authorization number you will be asked to provide the following information:
To Obtain A Return Authorization
Number Call 1-866-DTE-INFO
• Product Name, Model Number or Part Number• Serial Number of Product• Dealer Return Purchase Order Number• Reason For Return• Copy of Invoice Showing Purchase
Items will be evaluated. Return Authorization Number is not a guarantee for credit. Your cooperation with this procedure will help us expedite processing of any returns.