società a responsabilità limitata - tubital the fabrication shop yes no protected bunker for...

HEADQUARTERS: Strada Battaglia, 167 – 35020 Albignasego – PADOVA (ITALY) – Tel. +39 049 8671511 / Fax +39 049 8671512

MANUFACTURING PLANT: Via delle Querce, 45 - 30175 Marghera – VENICE (ITALY) – Tel. +39 041 2587011 / Fax +39 041 2587040

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Società soggetta all’attività di direzione e coordinamento del socio unico

O.C.S. OFFICINE COSTRUZIONI SPECIALI S.P.A.

Società a Responsabilità Limitata

Design - Manufacturing - Mechanical Component - Oil Refinery - Chemical Gas - Petrochemical Plants

POSITION: NEAR MARGHERA’S PORT

WE CAN SHIP EVERYWHERE!



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Design - Manufacturing - Mechanical Component - Oil Refinery - Chemical Gas - Petrochemical Plants __________________________________________________________________________________________________________

A BRIEF INTRODUCTION

Tubital was founded in 2016, from the acquisition of the management of Nuova

Tubital, an historical company wich started its activity in 1954, re-organised in

1983.

Tubital is able to offer to its customers high quality of its products,

manufactured with the latest modern technologies.

The Company is located in a strategically position, very close to Venice Port.

The company is specialized in:

1- Design and manufacture of Heavy - Duty equipments for Oil Refinery - Petrochemical Plants - Power Stations

(Reactors, Pressure Vessels, Gas Column, Heat Exchangers, Gas Recuperators, Compressor Nozzles, Methyl Acetate

Column, skid x CO2 removals/Storage tanks for Oil & Power industry etc…), Chemical plants and Marine Construction

(Shipping hulls and metal parts.), Food processing and water-industry, Equipment for desalination plant.

Tubital could elaborate technical drawings and manufactures special equipment on the basis of technical requirements of

the client.

2- Production area is very consistent and divided as follows:

Covered area: 7.000 square-meter. Total area: 24.000 sqm. G.Furnace: (7x7x18m)for heat treatments up to 1000 deg.C Sandblasting and Painting Equipment: (7x7x16m).

The company use latest hi-tech computer technology and keep its many year experience in designing and improving

system and equipments.

3- Code and Rules used for Designing and Construction are:

ISPESL (Raccolte VSR, VSG, M, S) / ASME SECT.VIII DIV.1 / ASME SECT.VIII DIV.2 / ASME SECT.1 / TEMA /

Uniform Bldg.Code / AD 2000 Merkblatter - PED ( DIR.97/23/CE )

Our Office provide last updated edition of a.m. codes, and to apply them, we use computer calculation softwares, verified

and updated to last current editions.

- Our main Clients are major Oil/Petrochemical world known companies –





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HOW TO CONTACT US:

Tubital S.r.l. Phone Number : +39 041 2587011

Via delle Querce, 45 Fax Number : +39 041 2587040

30175 MARGHERA (VE) E-mail : [email protected]

ITALY

Company Location:

Location of TUBITAL very close to Marghera’s Port, makes transportation and shipment of

heavy & large equipment very easy.

Manufacturing Program :

TUBITAL designs, engineers and manufactures a wide range of equipment for Oil, Gas,

Chemicals, High Vacuum, Cryogenics, Power Generation Industry. Our fabrication

experience covers standard and low temperature Carbon Steels, Stainless Steels, Clad

Steels, Nickels, Inconels, Monels, Hastelloys, Aluminium.





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Design and Engineering

Mechanical calculations in accordance to all available codes from ASME to VSR/VSG

(Italy), PD-5500 (U.K.), AD-2000 (Germany), CODAP (France), EN-13445 (European Standard),

GB150 (China), Indian Boiler Regulation, TEMA, STOOMWEZEN (Netherlands), API 650, API

620.

Local stress Analysis on Nozzles under external loads (WRC107, WRC297)

Fatigue analysis on heat exchanger and pressure vessels under thermal and mechanical

cyclic loads.

2D & 3D FEA (Finite Element Analysis)

2D & 3D CFD (Computational Fluid Dynamics)

Thermal and mechanical calculation of heat exchanger (HTRI)

Finite Element Calculation Samples

Software for Mechanical Calculation of pressure vessels and heat exchanger





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Facilities and Factory Equipments

Automatic flame and plasma cutting machine Heat Treatment furnace

Sandblasting and Painting Area Bending Machine: up to 180mm x 3000

Vertical Turning lathe machines (4500mm diameter x 3500mm)





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Main Features:

Up to 100.000 in house man hours per year production capacity

7.000 sqm of shops-pace out of a total surface of 64.000 sqm

Up to 500 tons per each items transportable to Marghera’s Port

7 m diameter items transportable to Marghera’s Port

Facilities:

Heat Treatment furnace

Sandblasting and painting area

Clean area for stainless steel equipments

Main Equipments:

Cold rolling machines (70x3500mm); (180x3000)

Vertical Turning lathe machines (4200mm diameter x 3500mm)

Automatic flame and plasma cutting machine (300 thk. Max)

Manual and automatic welding machines : GTAW, SMAW, SAW, GMAW, FCAW, ESW

Tubes to tubesheet automatic welding machines

Tube expanding machines





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CAPABILITIES (facilities, equipments, …) AND SUBCONTRACTED WORK

Updated on: June 2016

A. Facilities

Size Information

Total Area under roof 6.500 m2 Fabrication

area

6.000 m2 Storage area 500 m2

Climate controlled area YES NO Fabrication

area

n.a. Storage area 16 m2

Total usable area outside 17.500 m2 Fabrication

area

500 m2 Storage area 17.000 m2

Work performed

outdoors

Pickling and passivation

Largest door size material

can move through

8.5 x 8.5 m Largest equipment size

transportable by road

L x O.D.[m] – Weight [ton]:

50 x 3 m – 500 ton

15 x 7 m – 500 ton

Production area information

Number of

Production Bays

Bay

Number

Length x width Number

of Cranes

Crane size Type of Crane Height under hook

2 1

2

113 x 30 m

65 x 33 m

4

2+2

40 ton/each

10+5 ton/each

Bridge crane

Bridge crane

18 m

10 m

Separate Bay for Non-carbon

steel work

YES NO

Part of bay 1 or bay 2, according to production needs

Testing facility information

Radiography viewing room

at the fabrication shop

YES NO Protected bunker for

radiography YES NO

Bend testing for welder

qualification YES NO

Tensile and charpy testing

for weld procedure

qualification

YES NO

Painting facility information

Capability to blast and paint

at shop location

YES NO

Blast Area: Indoors Dimensions 6 x 7 x 16 m Outdoors Dimensions

6x7x15 m

under extensible roof

max 50 m (ind+outd)

Painting Area: Indoors Dimensions 6 x 7 x 16 m Outdoors Dimensions

6x7x15 m

under extensible roof

max 50 m (ind+outd)





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B. Type of Work

Type of work typically performed Design Fabricate Comments

Pressure Vessels

Drums

Towers

Heat Exchangers

Shell & Tube

Hairpin n.a.

Thermal By sub-supplier

Skids (also what applies below)

Modules (also what applies below)

Pipe Spools

Pipe Bending By sub-supplier

Structures By sub-supplier

Platforms, ladders, handrails By sub-supplier

Electrical n.a.

Cable tray n.a.

Conduit n.a.

Heat tracing n.a.

Instrumentation: n.a.

Control Panels: n.a.

Refractory: By sub-supplier

C. Materials

Carbon steel Clad steel High Nickel Titanium

Low temp carbon

Austenitic stainless

Hastelloy 10-14 US standard

gauge sheet

Chrome- moly Duplex stainless Aluminum Perforated sheets

Other Copper alloy and inconel weld overlays





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D. Equipment

Metal Processing Equipment List any limitations

Cutting - Plate Automatic flame and plasma cutting machine 300 mm max

(Flame cutting)

Cutting- Pipe Automatic flame and plasma cutting machine

Cutting- Sheet metal Automatic flame and plasma C.S.: 300 mm max

S.S.: 80 mm max

Punching- Sheet metal Press Max. 100 bar

Forming - Sheet metal By sub-supplier

Bending- Pipe By sub-supplier

Beveling Automatic flame and plasma cutting machine

Drilling By sub-supplier

Machining Vertical lathe Max dia x height [m]

4.5 x 3.5 m

Head Forming

Maximum

diameter &

thickness

Cold condition: by sub-supplier Hot condition: by sub-supplier

Shell Rolling

Maximum

thickness and

width

Cold condition: 180 mm x 3000 mm

70 mm x 3500 mm Hot condition: 180 mm x 3000 mm

Welding Equipment

Process Quantity Max. capacity Process Quantity Max. capacity

GTAW 20

7 GTAW pulsed

500 A

400 A GMAW- pulse 6 400 A

SMAW 43 600 A SAW- boom type 5 column

2 orbital 1000 A

FCAW 15 500 A SAW- propelled 1 tractor 1000 A

GMAW- spray 15 500 A Other

Heat Treating Furnace

Permanent facility or temporary:

Permanent Fired by gas or electric: Gas

Automatic Control or Manual:

Automatic

Size and weight limits: 7x7x18m Maximum Temperature: 1000°C Method of Loading: Wagon





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Products Pictures

Heat Exchangers:

Carbon steel, Stainless Steel, Carbon steel cladded Heat exchanger Special Types:

Rod Baffles

Medium pressure H.E. for fertilizer plats

PTA plants heat exchanger

H.E. for offshore equipment

Gas-Gas heat exchangers





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TLX Exchangers:

Carbon steel, Low alloy steel TLX Exchanger

Platforming reactor and Regeneration Towers:

Low alloy steel





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Columns:

Carbon, Low Alloy steel and stainless steel Columns

Largest equipment manufactured: Length: 44150 mm

Diameter: 2532 mm

Weight: 54.5 ton





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Drums & Storage vessels:

Wide range of drums and vessels made by Carbon, Low Alloy steel and stainless steel material.

Scrubbers –Reactors

Special reactors manufactured in Aluminium material – Max. thickness 50mm





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Basket ammonia converter internals for reactor

Material: SA240 g. 321 + Inconel 600





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Certifications _______________________________________________________________________________________________________________





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CONTACT US

WE CAN REACH YOU ALL OVER THE WORLD!

AT YOUR DISPOSAL FOR FURTHER INFORMATION

Via delle Querce, 45

30175 MARGHERA (VE) – ITALY -

Tel: +39 041 2587011 Fax: +39 041 2587040

E-mail: [email protected]

società a responsabilità limitata - tubital the fabrication shop yes no protected bunker for...

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